Properties of nanocellulose isolated from corncob residue using sulfuric acid, formic acid, oxidative and mechanical methods

Comparison Of Mechanical And Chemical Nanocellulose As Additives To Reinforce Recycled Cardboard

Recycling cycles cause a decrease in mechanical paper properties due to cellulose fiber degradation. The use of cellulose micro/nanofibers (CMF/CNF) to reinforce paper strength has been well studied, although it has been found to have negative effects on drainage. However, the application of CMF/CNF as paper reinforcement is affected by the nanocellulose type. Thus in this study mechanical and chemical treatments in CNF production were compared. Old corrugated container (OCC) pulp used to produce recycled cartonboard was reinforced with 1) CMF from never-dried northern bleached softwood kraft pulp (NBSK) highly refined in a 16-inch low consistency refiner at 1200 rpm and 25 kW of net power; and 2) CNF from NBSK pulp treated by TEMPO-mediated oxidation and homogenization at 600 bars. CMF/CNF and OCC were pulped at the same time and handsheets formed with cationic starch (CS) as retention system. Mechanical, drainage and flocculation properties were evaluated and compared. Data were also compared with other sources of TEMPO CNF. Results show an improvement in mechanical properties, drainage and flocculation when OCC is reinforced with CMF obtained with LCR. Therefore, high fibrillation was not necessary to improve mechanical paper or cardboard properties.

Waste paper: An underutilized but promising source for nanocellulose mining

Nanocellulose has achieved an inimitable place and value in nano-materials research sector. Promising and exclusive physical, chemical and biological properties of nanocellulose make it an attractive and ideal material for various high end-user applications. Conventionally, the base material for nanocellulose i.e. cellulose is being extracted from various lignocellulosic raw materials (like wood, agro-industrial-residues, etc.) using pulping followed by bleaching sequences. As an alternate to lignocellulosic raw materials, waste paper also showed potential as a competent raw material due to its abundant availability and high cellulosic content (60-70%) with comparatively less hemicelluloses (10-20%) and lignin (5-10%) without any harsh treatments. The production yields of nanocellulose were reported to vary from 1.5% to 64% depending upon the waste papers and treatments given. The diameters of these nanocelluloses were reported in the range of 2-100 nm and crystallinity range around 54-95%. Thermal degradation of waste paper nanocellulose was varied from 187 °C to 371 °C. Although these properties are comparable with the nanocellulose obtained from lignocellulosic raw materials, yet waste paper is an underutilized source for nanocellulose preparation due to its ordinary fate of recycling, dumping and incineration. In the sight of necessity and possibility of waste paper utilization, this article reviews the outcomes of research carried out for preparation of nanocellulose using waste paper as a source of cellulose. There is a need of sincere investigation to convert this valuable waste to wealth i.e. waste papers to nanocellulose, which will be helpful in solid waste management to protect environment in economical way.

Comparative study on different pretreatment on enzymatic hydrolysis of corncob residues

Under the situation of increasingly severe challenge of energy consumption, it is of great importance to make full use of bioresources such as forestry and agricultural residues. Herein, the corncob residues generated after processing corncob were enzymatically hydrolyzed to yield fermentable sugars. To overcome the recalcitrance of corncob residues, three kinds of pretreatment methods, i.e., sulfonation, PFI refining, and wet grinding, were applied; their effects on enzymatic hydrolysis and main characteristics of corncob residues substrate were investigated. The results showed that the enzymatic digestibility of the substrate was greatly enhanced by employing each method. The wet grinding exhibited obvious advantages, e.g., the conversion yield of cellulose to glucose and glucose concentration reached 96.7% and 32.2 g/L after 59 h of enzymatic hydrolysis, respectively. The improvement in enzymatic hydrolysis was mainly attributed to the altered characteristics of the substrate such as swelling ability, specific surface area, and particle size and distribution.

Advances in tissue engineering of nanocellulose-based scaffolds: A review

Scaffolds based on nanocellulose (NC) have crucial applications in tissue engineering (TE) owing to the biocompatibility, water absorption, water retention, optical transparency, and chemo-mechanical properties. In this review, we summarize the scaffolds based on nanocellulose, including nanocrystalline cellulose and nanofibrillated cellulose. We compare four representative methods to prepare NC-based scaffolds, containing electrospinning, freeze-drying, 3D printing, and solvent casting. We outline the characteristics of scaffolds obtained by different methods. Our focus is on the applications of NC-based scaffolds to repair, improve or replace damaged tissues and organs, including skin, blood vessel, nerve, skeletal muscle, heart, liver, and ophthalmology. NC-based scaffolds are attractive materials for regeneration of different tissues and organs due to the remarkable features. Finally, we propose the challenges and potentials of NC-based TE scaffolds.

Isolation and Characterization of Nanocellulose with a Novel Shape from Walnut (Juglans Regia L.) Shell Agricultural Waste

Herein, walnut shell (WS) was utilized as the raw material for the production of purified cellulose. The production technique involves multiple treatments, including alkaline treatment and bleaching. Furthermore, two nanocellulose materials were derived from WS by 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO) oxidation and sulfuric acid hydrolysis, demonstrating the broad applicability and value of walnuts. The micromorphologies, crystalline structures, chemical functional groups, and thermal stabilities of the nanocellulose obtained via TEMPO oxidation and sulfuric acid hydrolysis (TNC and SNC, respectively) were comprehensively characterized. The TNC exhibited an irregular block structure, whereas the SNC was rectangular in shape, with a length of 55-82 nm and a width of 49-81 nm. These observations are expected to provide insight into the potential of utilizing WSs as the raw material for preparing nanocellulose, which could address the problems of the low-valued utilization of walnuts and pollution because of unused WSs.

Polymer Composites Reinforced with Natural Fibers and Nanocellulose in the Automotive Industry: A Short Review

Environmental concerns and cost reduction have encouraged the use of natural fillers as reinforcement in polymer composites. Currently, a wide variety of reinforcement, such as natural fibers and nanocellulose, are used for this purpose. Composite materials with natural fillers have not only met the environmental appeal, but also contribute to developing low-density materials with improved properties. The production of natural fillers is unlimited around the world, and many species are still to be discovered. Their processing is considered beneficial since the natural fillers do not cause corrosion or great wear of the equipment. For these reasons, polymer reinforced with natural fillers has been considered a good alternative for obtaining ecofriendly materials for several applications, including the automotive industry. This review explores the use of natural fillers (natural fibers, cellulose nanocrystals, and nanofibrillated cellulose) as reinforcement in polymer composites for the automotive industry.

Surface Modification of Cellulose Nanocrystals with Succinic Anhydride

The surface modification of cellulose nanocrystals (CNC) is a key intermediate step in the development of new functionalities and the tailoring of nanomaterial properties for specific applications. In the area of polymeric nanocomposites, apart from good interfacial adhesion, the high thermal stability of cellulose nanomaterial is vitally required for the stable processing and improvement of material properties. In this respect, the heterogeneous esterification of CNC with succinic anhydride was investigated in this work in order to obtain CNC with optimised surface and thermal properties. The influence of reaction parameters, such as time, temperature, and molar ratio of reagents, on the structure, morphology and thermal properties, were systematically studied over a wide range of values by DLS, FTIR, XPS, WAXD, SEM and TGA methods. It was found that the degree of surface substitution of CNC increased with the molar ratio of succinic anhydride to cellulose hydroxyl groups (SA:OH), as well as the reaction time, whilst the temperature of reaction showed a moderate effect on the degree of esterification in the range of 70-110 °C. The studies on the thermal stability of modified nanoparticles indicated that there is a critical extent of surface esterification below which only a slight decrease of the initial temperature of degradation was observed in pyrolytic and oxidative atmospheres. A significant reduction of CNC thermal stability was observed only for the longest reaction time (240 min) and the highest molar ratio of SA:OH. This illustrates the possibility of manufacturing thermally stable, succinylated, CNC by controlling the reaction conditions and the degree of esterification.

Cellulose nanocrystals and cellulose nanofibrils based hydrogels for biomedical applications

The production of cellulose nanomaterials from lignocellulosic biomass opens an opportunity for the development and application of new materials in nanotechnology. Over the last decade, cellulose nanomaterials based hydrogels have emerged as promising materials in the field of biomedical applications due to their low toxicity, biocompatibility, biodegradability, as well as excellent mechanical stability. In this review, recent progress on the preparation of cellulose nanocrystals (CNCs) and cellulose nanofibrils (CNFs) based hydrogels and their biomedical applications is summarized and discussed based on the analyses of the latest studies (especially for the reports in the past five years). We begin with a brief introduction of the differences in preparation methods and properties of two main types of cellulose nanomaterials: CNCs and CNFs isolated from lignocellulosic biomass. Then, various processes for the fabrication of CNCs based hydrogels and CNFs based hydrogels were elaborated, respectively, with the focus on some new methods (e.g. 3D printing). Furthermore, a number of biomedical applications of CNCs and CNFs based hydrogels, including drug delivery, wound dressings and tissue engineering scaffolds were highlighted. Finally, the prospects and ongoing challenges of CNCs and CNFs based hydrogels for biomedical applications were summarized. This work demonstrated that the CNCs and CNFs based hydrogels have great promise in a wide range of biomedical applications in the future.

Influence of Nanocellulose Additive on the Film Properties of Native Rice Starch-based Edible Films for Food Packaging

BACKGROUND & OBJECTIVE

Starch-based edible films, which are transparent, odourless, biodegradable, tasteless, and semi-permeable to gases and food additives, have attracted the attention of the research community as the alternative food packaging materials to synthetic plastics. However, they pose poor water resistance and mechanical strength that should be improved for food packaging application. Few relevant patents to the topic have been reviewed and cited.

METHODS

Inclusion of nanoadditives in starch films can not only improve their mechanical and barrier properties but also can act as antimicrobial agent, oxygen scavenger, and biosensor. The present investigation is focussed on the effects of nanocellulose extracted from banana pseudostems on the film properties of rice starch-based edible films. Nanocellulose was extracted from dried banana pseudostems through isolation of cellulose and acid hydrolysis. Rice starch-based edible films were prepared through solution casting by adding nanocellulose of varying concentrations (0%, 2%, 4%, 6%, 8% & 10%).

RESULTS

The film properties, such as Water Vapour Permeability (WVP), mechanical strength (tensile strength, Young's modulus and percentage of elongation), film solubility in water and film colour, were determined. The test results were discussed and the effects of nanocellulose additives were studied.

CONCLUSION

From the results, it was clear that the addition of nanocellulose had improved the film properties, making the rice starch-based edible films a promising choice for food packaging applications.

A clean and effective potassium hydroxide pretreatment of corncob residue for the enhancement of enzymatic hydrolysis at high solids loading

Corncob residue (CCR) is an economic feedstock with enormous potential for the production of bioethanol. In this work, potassium hydroxide (KOH) pretreatment of CCR was investigated under relatively mild conditions, and the effectiveness of KOH pretreatment was evaluated by enzymatic saccharification at high solid loading. Results showed that after KOH pretreatment (16 wt% KOH dosage at 70 °C for 90 min) and the enzymatic hydrolysis at 20% solids loading and 20 FPU g⁻¹-substrate of cellulase loading, the glucose yield could reach up to about 91%, which was over 90% higher compared to the raw CCR without KOH pretreatment. Correspondingly, about 89% of lignin and 79% of extractives were removed after KOH pretreatment. In addition, the spent liquor of KOH pretreatment containing sylvite could be used as lignin-based fertilizer based on the concept of biorefinery. In this case, the entire process for the production of fermentable sugars was clean and sustainable, which is very vital for the conversion of lignocelluloses to bioenergy or chemicals.

The effective KOH pretreatment with the production of lignin-based fertilizer could well match the enzymatic hydrolysis at high solid loading.

Fractionation of lignocellulosic biopolymers from sugarcane bagasse using formic acid-catalyzed organosolv process

A one-step formic acid-catalyzed organosolv process using a low-boiling point acid-solvent system was studied for fractionation of sugarcane bagasse. Compared to H₂SO₄, the use of formic acid as a promoter resulted in higher efficiency and selectivity on removals of hemicellulose and lignin with increased enzymatic digestibility of the cellulose-enriched solid fraction. The optimal condition from central composite design analysis was determined as 40 min residence time at 159 °C using water/ethanol/ethyl acetate/formic acid in the respective ratios of 43:20:16:21%v/v. Under this condition, a 94.6% recovery of cellulose was obtained in the solid with 80.2% cellulose content while 91.4 and 80.4% of hemicellulose and lignin were removed to the aqueous-alcohol-acid and ethyl acetate phases, respectively. Enzymatic hydrolysis of the solid yielded 84.5% glucose recovery compared to available glucan in the raw material. Physicochemical analysis revealed intact cellulose fibers with decreased crystallinity while the hemicellulose was partially recovered as mono- and oligomeric sugars. High-purity organosolv lignin with < 1% sugar cross-contamination was obtained with no major structural modification according to Fourier-transform infrared spectroscopy. The work represents an alternative process for efficient fractionation of lignocellulosic biomass in biorefineries.

Isolation and characterization of cellulose nanofibrils from Colombian Fique decortication by-products

Fique fibers are extracted from Furcraea spp. leaves, with 5% average mass yield, using mechanical decortication. Juice, pulp and tow, the by-products of this process, amount 95% of the leaf weight and are considered waste. We extracted cellulose nanofibrils (CNF) from Fique tow, via ultrasound-assisted TEMPO followed by mechanical disintegration with sonication. Fique CNF exhibit diameters around 100 nm, degree of oxidation (DO) of 0.27 and surface charge density (σ) of 1.6 mmol/g. Fique CNF aqueous suspensions show optical birefringence and high colloidal stability due to a high ζ potential (-53 mV). The morphology, chemical structure, crystallinity and phase transitions of Fique CNF were studied using FESEM, IR-ATR, XRD and TGA. We observed that the delignification pretreatment and the TEMPO reaction assisted by ultrasound significantly increase Fique CNF σ and ζ potential, in contrast with the oxidation carried out without ultrasound or with raw (lignified) tow.

Revalorization of selected municipal solid wastes as new precursors of "green" nanocellulose via a novel one-pot isolation system: A source perspective

In the present work, four types of newly chosen municipal solid wastes (Panax ginseng, spent tea residue, waste cotton cloth, and old corrugated cardboard) were studied as the promising sources for nanocellulose, which has efficiently re-engineered the structure of waste products into highly valuable nanocellulose materials. The nanocellulose was produced directly via a facile one-pot oxidative hydrolysis process by using H₂O₂/Cr(NO₃)₃ solution as the bleaching agent and hydrolysis medium under acidic condition. The isolated nanocellulose products were well-characterized in terms of chemical composition, product yield, morphological structure and thermal properties. The study has found that the crystallinity index of the obtained nanocellulose products were significantly higher (62.2-83.6%) than that of its starting material due to the successive elimination of lignin, hemicellulose and amorphous regions of cellulose, which were in good agreement with the FTIR analysis. The evidence of the successful production of nanocellulose was given by TEM observation which has revealed the fibril widths were ranging from 15.6 to 46.2nm, with high cellulose content (>90%), depending on the cellulosic origin. The physicochemical properties of processed samples have confirmed that the isolation of high purity nanocellulose materials from different daily spent products is possible. The comparative study can help to provide a deep insight on the possibility of revalorizing the municipal solid wastes into nanocellulose via the simple and versatile one-pot isolation system, which has high potential to be used in commercial applications for sustainable development.

A Study on Thermal and Nanomechanical Performance of Cellulose Nanomaterials (CNs)

Wood-based cellulose nanomaterials (CNs) (specifically, cellulose nanofibrils (CNFs) and cellulose nanocrystals (CNCs)) are environmentally sourced low-impact materials with remarkable thermal, mechanical, and physical properties. This uniqueness makes them great candidates for creating nanocomposite materials with a wide range of attributes. Investigating the morphological, thermal, and nanomechanical properties of CNs becomes crucial to intelligent development of novel composite materials. An atomic force microscope equipped with a nanoindenter was used to investigate the compression modulus of CNFs and CNCs using two analytical approaches (denoted as Oliver Pharr (OP) and Fused Silica (FS)). The CNC modulus values (E_CNC-FS = 21.1 GPa, E_CNC-OP = 28.7 GPa) were statistically larger than those obtained from CNFs (E_CNF-FS = 12.4 GPa, E_CNF-OP = 15.1 GPa). Additionally, the FS analytical approach provided statistically significant lower estimates. Thermal stability of CNFs and CNCs was investigated using thermogravimetric analysis. Significant differences were found between CNF and CNC onset temperatures (Onset_CNC = 228.2 °C, Onset_CNF = 279.9 °C), decomposition temperatures (DTGA_CNC = 247.9 °C, DTGA_CNF = 331.4 °C), and residues (Residue_CNC = 34.4%, Residue_CNF = 22.8%). This research enriches the information on thermal stability and nanomechanical performance of cellulose nanomaterials, and provides increased knowledge on understanding the effect of CNs as a matrix or reinforce in composites.

Magnetic/non-magnetic argan press cake nanocellulose for the selective extraction of sudan dyes in food samples prior to the determination by capillary liquid chromatograpy

Two methods for the determination of Sudan dyes (Sudan I, Sudan II, Sudan III and Sudan IV) in food samples, by solid phase extraction - capillary liquid chromatography, are proposed. Both methods use nanocellulose (NC) extracted from bleached argan press cake (APC), as a nano-adsorbent recycled from an agricultural waste material. One of the methods involves the dispersion of NC in food sample extracts, along with the waste and eluents being separated by centrifugation. In the other method, NC was modified by magnetic iron nanoparticles before using it in the extraction of Sudan dyes. The use of a magnetic component in the extraction process allows magnetic separation to replace the centrifugation step in a convenient and economical way. The two proposed methods allows the determination of Sudan dye amounts at the 0.25-2.00µgL^-1 concentration range. The limit of detections, limit of quantifications and standard deviations achieved were lower than 0.1µgL^-1, 0.20µgL^-1 and 3.46% respectively, when using NC as a nano-adsorbent, and lower than 0.07µgL^-1_, 0.23µgL^-1 and 2.62%, respectively, with the magnetic nanocellulose (MNC) was used. Both methods were applied to the determination of Sudan dyes in barbeque and ketchup sauce samples, obtaining recoveries between 93.4% and 109.6%.

Easy Fabrication of Highly Thermal-Stable Cellulose Nanocrystals Using Cr(NO₃)₃ Catalytic Hydrolysis System: A Feasibility Study from Macro- to Nano-Dimensions

This study reported on the feasibility and practicability of Cr(NO₃)₃ hydrolysis to isolate cellulose nanocrystals (CNCCr(NO3)3) from native cellulosic feedstock. The physicochemical properties of CNCCr(NO3)3 were compared with nanocellulose isolated using sulfuric acid hydrolysis (CNCH2SO4). In optimum hydrolysis conditions, 80 °C, 1.5 h, 0.8 M Cr(NO₃)₃ metal salt and solid-liquid ratio of 1:30, the CNCCr(NO3)3 exhibited a network-like long fibrous structure with the aspect ratio of 15.7, while the CNCH2SO4 showed rice-shape structure with an aspect ratio of 3.5. Additionally, Cr(NO₃)₃-treated CNC rendered a higher crystallinity (86.5% ± 0.3%) with high yield (83.6% ± 0.6%) as compared to the H₂SO₄-treated CNC (81.4% ± 0.1% and 54.7% ± 0.3%, respectively). Furthermore, better thermal stability of CNCCr(NO3)3 (344 °C) compared to CNCH2SO4 (273 °C) rendered a high potential for nanocomposite application. This comparable effectiveness of Cr(NO₃)₃ metal salt provides milder hydrolysis conditions for highly selective depolymerization of cellulosic fiber into value-added cellulose nanomaterial, or useful chemicals and fuels in the future.