Antifouling membrane surface construction: Chemistry plays a critical role

Membrane Purification Techniques for Recovery of Succinic Acid Obtained from Fermentation Broth during Bioconversion of Lignocellulosic Biomass: Current Advances and Future Perspectives

Recently, the bioconversion of biomass into biofuels and biocommodities has received significant attention. Although green technologies for biofuel and biocommodity production are advancing, the productivity and yield from these techniques are low. Over the past years, various recovery and purification techniques have been developed and successfully employed to improve these technologies. However, these technologies still require improvement regarding the energy-consumption-related costs, low yield and product purity. In the context of sustainable green production, this review presents a broad review of membrane purification technologies/methods for succinic acid, a biocommodity obtained from lignocellulosic biomass. In addition, a short overview of the global market for sustainable green chemistry and circular economy systems or zero waste approach towards a sustainable waste management is presented. Succinic acid, the available feedstocks for its production and its industrial applications are also highlighted. Downstream separation processes of succinic acid and the current studies on different downstream processing techniques are critically reviewed. Furthermore, critical analysis of membrane-based downstream processes of succinic acid production from fermentation broth is highlighted. A short review of the integrated-membrane-based process is discussed, as well, because integrating “one-pot” lignocellulosic bioconversion to succinic acid with downstream separation processing is considered a critical issue to address. In conclusion, speculations on outlook are suggested.

Antifouling Membranes Based on Cellulose Acetate (CA) Blended with Poly(acrylic acid) for Heavy Metal Remediation

Fouling has been widely recognized as the Achilles’ heel of membrane processes and the growing perception about the relevance of this critical issue has driven the development of advanced antifouling strategies. Herein, novel fouling-resistant ultrafiltration (UF) membranes for Cadmium (Cd) remediation were developed via a blending method by combining the flexibility of cellulose acetate (CA) with the complex properties of poly(acrylic acid) (PAA). A systematic characterization, based on differential scanning calorimetry (DSC) and Fourier Transform Infrared Spectroscopy (FTIR), confirmed the homogeneity of the blend favored by hydrogen interconnections between CA and PAA polymeric chains. The concentration of PAA with respect to CA played a key role in tuning the morphology and the hydrophilic character of the novel UF membranes prepared via non-solvent-induced phase separation (NIPS). UF experiments revealed the tremendous advantages of the blend since CA/PAA membranes showed superior performance with respect to the neat CA membrane in terms of (i) water permeability; (ii) Cd rejection; and (iii) antifouling resistance to humic acid (HA). Concisely, the increasing of the concentration of PAA in the casting solution was found to be beneficial to improve the flux recovery ratio (FRR) coupled with the decline of the total fouling ratio (Rt). Overall, PAA is an effective additive to prepare CA membranes with enhanced antifouling properties exploitable for the remediation of water bodies contaminated by heavy metals via UF process.

Remote Performance Modulation of Ultrafiltration Membranes by Magnetically and Thermally Responsive Polymer Chains

Ultrafiltration membranes, that respond to an external magnetic field and local temperature have been developed. Surface-initiated activator-generated electron transfer (AGET) atom transfer radical polymerization (ATRP) has been used to graft poly(N-isopropylacrylamide) (PNIPAm) from the surface of 300 kDa regenerated cellulose membranes. The polymerization initiator was selectively attached to the entire membrane surface, only the outer membrane surface or only the inner pore surface. A superparamagnetic nanoparticle was attached to the end of the polymer chain. The DI water flux as well as the flux and rejection of bovine serum albumin were investigated in the absence and presence of a 20 and 1000 Hz oscillating magnetic field. In an oscillating magnetic field, the tethered superparamagnetic nanoparticles can cause movement of the PNIPAm chains or induce heating. A 20 Hz magnetic field maximizes movement of the chains. A 1000 Hz magnetic field leads to greater induced heating. PNIPAm displays a lower critical solution temperature at 32 °C. Heating leads to collapse of the PNIPAm chains above their Lower Critical Solution Temperature (LCST). This work highlights the versatility of selectively grafting polymer chains containing a superparamagnetic nanoparticle from specific membrane locations. Depending on the frequency of the oscillating external magnetic field, membrane properties may be tuned.

Performance of polycaprolactone/TiO2 composite membrane for the effective treatment of dairy effluents

This work is the first, to the best of our knowledge, to use polycaprolactone (PCL)-based membrane for the treatment of dairy wastewater. PCL is a biodegradable polymer with high biocompatibility and good oil resistance. The chlorine tolerance analysis of PCL-based membranes exhibited a good tolerance against chlorine. The PCL/TiO₂ nanocomposite membrane with the addition of polyethylene glycol was prepared and tested for protein separation. The dependency of contact angle with time was analysed for the membrane, and the contact angle value reduced from 74.5 ± 2° to a steady value of 65 ± 2° in 120 s. The proteins were removed using a cross-flow filtration unit at an operating pressure of 0.4 MPa at room temperature with permeate flux of 10 L/m² h and a relative permeate flux of about 0.10. The removal of proteins was measured qualitatively using native polyacrylamide gel electrophoresis (PAGE) and quantitatively using Lowry's test. A percentage rejection of 97.6 was obtained and the native PAGE showed the complete removal of all the major proteins present in the milk sample.

Separation, anti-fouling, and chlorine resistance of the polyamide reverse osmosis membrane: From mechanisms to mitigation strategies

Membrane technology has been widely used in the wastewater treatment and seawater desalination. In recent years, the reverse osmosis (RO) membrane represented by polyamide (PA) has made great progress because of its excellent properties. However, the conventional PA RO membranes still have some scientific problems, such as membrane fouling, easy degradation after chlorination, and unclear mechanisms of salt retention and water flux, which seriously impede the widespread use of RO membrane technology. This paper reviews the progress in the research and development of the RO membrane, with key focus on the mechanisms and strategies of the contemporary separation, anti-fouling and chlorine resistance of the PA RO membrane. This review seeks to provide state-of-the-art insights into the mitigation strategies and basic mechanisms for some of the key challenges. Under the guidance of the fundamental understanding of each mechanism, operation and modification strategies are discussed, and reasonable analysis is carried out, which can address some key technical challenges. The last section of the review focuses on the technical issues, challenges, and future perspective of these mechanisms and strategies. Advances in synergistic mechanisms and strategies of the PA RO membranes have been rarely reviewed; thus, this review can serve as a guide for new entrants to the field of membrane water treatment and established researchers.

TiO2@HNTs Robustly Decorated PVDF Membrane Prepared by a Bioinspired Accurate-Deposition Strategy for Complex Corrosive Wastewater Treatment

As industrialization has spread all around the world, the problems of water pollution such as offshore oil spill and industrial sewage discharge have spread with it. Although many new separation materials have been successfully developed to deal with this crisis, a large number of water treatment materials only focus on the treatment of classified single water pollutant under mild conditions. It is a great challenge to treat soluble contaminants such as water-soluble dyes and insoluble contaminants, for example, emulsified oils simultaneously in a strong corrosive environment. Herein, in this work, corrosive resistance and multifunctional surface on a commercial polyvinylidene difluoride (PVDF) membrane via a tunicate-inspired gallic acid-assisted accurate-deposition strategy is created. Owing to the titanium-carboxylic coordination bonding and accurate-deposition strategy, the as-prepared membrane exhibits extraordinary stability, facing various harsh environmental challenges and incredibly corrosive situations (e.g., 4 M NaOH, 4 M HCl, and saturated NaCl solution). The robust multifunctional surface also endows commercial PVDF membrane with the ability for in situ separation and adsorption of surfactant-stabilized oil-in-water (corrosive and dyed) emulsions with high adsorption efficiencies up to 99.9%, separation efficiencies above 99.6%, and permeation flux as high as 15,698 ± 211 L/(m²·h·bar). Furthermore, the resultant membrane can be regenerated facilely and rapidly by flushing a small amount of HCl (4 M) or NaOH (4 M), making the corrosive resistance membrane attain a long-term and high-efficiency application for complex dyed wastewater treatment. Therefore, the multifunctional membrane has a broad application prospect in the industrial field.

Concentration Polarization Enabled Reactive Coating of Nanofiltration Membranes with Zwitterionic Hydrogel

In this study, the bottleneck challenge of membrane fouling is addressed via establishing a scalable concentration polarization (CP) enabled and surface-selective hydrogel coating using zwitterionic cross-linkable macromolecules as building blocks. First, a novel methacrylate-based copolymer with sulfobetain and methacrylate side groups was prepared in a simple three-step synthesis. Polymer gelation initiated by a redox initiator system (ammonium persulfate and tetramethylethylenediamine) for radical cross-linking was studied in bulk in order to identify minimum ("critical") concentrations to obtain a hydrogel. In situ reactive coating of a polyamide nanofiltration membrane was achieved via filtration of a mixture of the reactive compounds, utilizing CP to meet critical gelation conditions solely within the boundary layer. Because the feasibility was studied and demonstrated in dead-end filtration mode, the variable extent of CP was estimated in the frame of the film model, with an iterative calculation using experimental data as input. This allowed to discuss the influence of parameters such as solution composition or filtration rate on the actual polymer concentration and resulting hydrogel formation at the membrane surface. The zwitterionic hydrogel-coated membranes exhibited lower surface charge and higher flux during protein filtration, both compared to pristine membranes. Salt rejection was found to remain unchanged. Results further reveal that the hydrogel coating thickness and consequently the reduction in membrane permeance due to the coating can be tuned by variation of filtration time and polymer feed concentration, illustrating the novel modification method's promising potential for scale-up to real applications.

Toughened chitosan-based composite membranes with antibiofouling and antibacterial properties via incorporation of benzalkonium chloride

Biofouling due to biofilm formation is a major problem in ultrafiltration membrane applications. In this work, a potential approach to solve this issue has been developed by functionalization of chitosan-based membranes with benzalkonium chloride (BKC). The chitosan composite membranes consisting of poly(ethylene glycol) (PEG), multiwalled carbon nanotubes (MWCNT), and BKC were synthesized by mixing the membrane precursors and the antibacterial solution, and casting via an inversed phase technique. The effects of the BKC content on the morphology and performance of the membranes are investigated by varying the BKC feed compositions. The composite membranes demonstrate better antibacterial efficacy against Staphylococcus aureus than Escherichia coli. The permeability and selectivity performances of the composites as filter membranes are examined by employing a dead-end filtration system. Interestingly, enhanced toughness of the membranes is observed as a function of the BKC content. Mechanisms of the structural formation are investigated. The results from SEM, XRD, and FTIR spectroscopy revealed that MWCNT/BKC are located as nanoclusters with π–π stacking interactions, and are covered by PEG chains. The shape of the dispersed domains is spherical at low BKC contents, but becomes elongated at high BKC contents. These act as soft domains with an anisotropic shape with toughening of the brittle chitosan matrix, leading to enhanced durability of the membranes, especially in ultrafiltration applications. The composite membranes also demonstrate improved rejection in dead-end ultrafiltration systems due to high porosity, high hydrophilicity, and the positive charges of the membrane surface.

Chitosan/PEG/MWCNT/BKC membranes exhibit enhanced antibiofouling properties against S. aureus and E. coli. MWCNT/BKC are located as dispersed nano-clusters with π–π stacking interactions in the chitosan matrix, and are coved by PEG chains.

Rapid Surface Modification of Ultrafiltration Membranes for Enhanced Antifouling Properties

In this work, several ultrafiltration (UF) membranes with enhanced antifouling properties were fabricated using a rapid and green surface modification method that was based on the plasma-enhanced chemical vapor deposition (PECVD). Two types of hydrophilic monomers—acrylic acid (AA) and 2-hydroxyethyl methacrylate (HEMA) were, respectively, deposited on the surface of a commercial UF membrane and the effects of plasma deposition time (i.e., 15 s, 30 s, 60 s, and 90 s) on the surface properties of the membrane were investigated. The modified membranes were then subjected to filtration using 2000 mg/L pepsin and bovine serum albumin (BSA) solutions as feed. Microscopic and spectroscopic analyses confirmed the successful deposition of AA and HEMA on the membrane surface and the decrease in water contact angle with increasing plasma deposition time strongly indicated the increase in surface hydrophilicity due to the considerable enrichment of the hydrophilic segment of AA and HEMA on the membrane surface. However, a prolonged plasma deposition time (>15 s) should be avoided as it led to the formation of a thicker coating layer that significantly reduced the membrane pure water flux with no significant change in the solute rejection rate. Upon 15-s plasma deposition, the AA-modified membrane recorded the pepsin and BSA rejections of 83.9% and 97.5%, respectively, while the HEMA-modified membrane rejected at least 98.5% for both pepsin and BSA. Compared to the control membrane, the AA-modified and HEMA-modified membranes also showed a lower degree of flux decline and better flux recovery rate (>90%), suggesting that the membrane antifouling properties were improved and most of the fouling was reversible and could be removed via simple water cleaning process. We demonstrated in this work that the PECVD technique is a promising surface modification method that could be employed to rapidly improve membrane surface hydrophilicity (15 s) for the enhanced protein purification process without using any organic solvent during the plasma modification process.

Tannic Acid Radicals in the Presence of Alkali Metal Salts and Their Impact on the Formation of Silicate-Phenolic Networks

Polyphenolic molecules have become attractive building blocks for bioinspired materials due to their adhesive characteristics, capacity to complex ions, redox chemistry, and biocompatibility. For the formation of tannic acid (TA) surface modifications based on silicate-phenolic networks, a high ionic strength is required. In this study, we investigated the effects of NaCl, KCl, and LiCl on the formation of TA coatings and compared it to the coating formation of pyrogallol (PG) using a quartz-crystal microbalance. We found that the substitution of NaCl with KCl inhibited the TA coating formation through the high affinity of K+ to phenolic groups resulting in complexation of TA. Assessment of the radical formation of TA by electron paramagnetic resonance spectroscopy showed that LiCl resulted in hydrolysis of TA forming gallic acid radicals. Further, we found evidence for interactions of LiCl with the Siaq crosslinker. In contrast, the coating formation of PG was only little affected by the substitution of NaCl with LiCl or KCl. Our results demonstrate the interaction potential between alkali metal salts and phenolic compounds and highlight their importance in the continuous deposition of silicate-phenolic networks. These findings can be taken as guidance for future biomedical applications of silicate-phenolic networks involving monovalent ions.

Antifouling Nanofiltration Membrane Fabrication via Surface Assembling Light-Responsive and Regenerable Functional Layer

Membrane fouling, caused by aggregation of organics and microorganisms from filtrate on the membrane surface, seriously reduces the service life of a nanofiltration (NF) membrane. Developing facile and renewable antifouling modification methods without sacrificing separation properties of the membrane remain an imperative requirement. Herein, a thin-film composite (TFC) NF membrane with a light-responsive and regenerable functional layer (P-TFC) was fabricated via host-guest interactions between the azobenzene (guest) labeled functional polymers and the β-cyclodextrin (host) bonded membrane surface (H-TFC). The P-TFC-3 not only showed outstanding antifouling ability and high flux recovery ratio (FRR > 90% at the fourth antiadhesive test) but also exhibited enhanced water permeability (17.9 L m^-2 h^-1 bar^-1) and high selectivity (α_MgSO4^NaCl = 33.4 and fast antibiotics enrichment capacity) compared with the pristine membrane. Furthermore, when the functional layer was contaminated, it can be removed by ultraviolet light irradiation and a new functional layer can be rebuilt by adding fresh azobenzene labeled functional polymers. After several regeneration processes, the membranes still showed constant separation properties and high flux recovery ability (FRR > 90%). This work proposes an easy-to-assemble and regenerable surface modification strategy to endow TFC NF membranes with excellent fouling resistance and sustainable utilization ability while maintaining high separation properties.

Strategies in Forward Osmosis Membrane Substrate Fabrication and Modification: A Review

Forward osmosis (FO) has been recognized as the preferred alternative membrane-based separation technology for conventional water treatment technologies due to its high energy efficiency and promising separation performances. FO has been widely explored in the fields of wastewater treatment, desalination, food industry and bio-products, and energy generation. The substrate of the typically used FO thin film composite membranes serves as a support for selective layer formation and can significantly affect the structural and physicochemical properties of the resultant selective layer. This signifies the importance of substrate exploration to fine-tune proper fabrication and modification in obtaining optimized substrate structure with regards to thickness, tortuosity, and porosity on the two sides. The ultimate goal of substrate modification is to obtain a thin and highly selective membrane with enhanced hydrophilicity, antifouling propensity, as well as long duration stability. This review focuses on the various strategies used for FO membrane substrate fabrication and modification. An overview of FO membranes is first presented. The extant strategies applied in FO membrane substrate fabrications and modifications in addition to efforts made to mitigate membrane fouling are extensively reviewed. Lastly, the future perspective regarding the strategies on different FO substrate layers in water treatment are highlighted.

2D Nanocomposite Membranes: Water Purification and Fouling Mitigation

In this study, the characteristics of different types of nanosheet membranes were reviewed in order to determine which possessed the optimum propensity for antifouling during water purification. Despite the tremendous amount of attention that nanosheets have received in recent years, their use to render membranes that are resistant to fouling has seldom been investigated. This work is the first to summarize the abilities of nanosheet membranes to alleviate the effect of organic and inorganic foulants during water treatment. In contrast to other publications, single nanosheets, or in combination with other nanomaterials, were considered to be nanostructures. Herein, a broad range of materials beyond graphene-based nanomaterials is discussed. The types of nanohybrid membranes considered in the present work include conventional mixed matrix membranes, stacked membranes, and thin-film nanocomposite membranes. These membranes combine the benefits of both inorganic and organic materials, and their respective drawbacks are addressed herein. The antifouling strategies of nanohybrid membranes were divided into passive and active categories. Nanosheets were employed in order to induce fouling resistance via increased hydrophilicity and photocatalysis. The antifouling properties that are displayed by two-dimensional (2D) nanocomposite membranes also are examined.

Applications of tannic acid in membrane technologies: A review

Today, membrane technologies play a big role in chemical industry, especially in separation engineering. Tannic acid, one of the most famous polyphenols, has attracted widespread interest in membrane society. In the past several years, researches on the applications of tannic acid in membrane technologies have grown rapidly. However, there has been lack of a comprehensive review for now. Here, we summarize the recent developments in this field for the first time. We comb the history of tannic acid and introduce the properties of tannic acid firstly, and then we turn our focus onto the applications of membrane surface modification, interlayers and selective layers construction and mixed matrix membrane development. In those previous works, tannic acid has been demonstrated to be capable of making a great contribution to the membrane science and technology. Especially in membrane surface/interface engineering (such as the construction of superhydrophilic and antifouling surfaces and polymer/nanoparticle interfaces with high compatibility) and development of thin film composite membranes with high permselectivity (such as developing thin film composite membranes with ultrahigh flux and high rejection), tannic acid can play a positive and great role. Despite this, there are still many critical challenges lying ahead. We believe that more exciting progress will be made in addressing these challenges in the future.

Enhancing Polyvalent Cation Rejection Using Perfluorophenylazide-Grafted-Copolymer Membrane Coatings

Surface modification offers a straightforward means to alter and enhance the properties and performance of materials, such as nanofiltration membranes for water softening. Herein, we demonstrate how a membrane's surface charge can be altered by grafting different electrostatically varying copolymers onto commercial membrane surfaces using perfluorophenylazide (PFPA) photochemistry for enhanced ion separation performance. The native membrane's performance-i.e., in terms of divalent cation separation-with copolymer coatings containing a positively charged quaternary ammonium (-N(Me)₃⁺), a negatively charged sulfonate (-SO₃^-), and an essentially neutral zwitterion (sulfobetaine, -N(Me)₂R₂⁺, and -SO₃^-), respectively, indicates that: (a) the sulfonated polymer induces robust Coulombic exclusion of divalent anions as compared to the negatively charged native membrane surface on account of its higher negative charge; (b) the positively charged ammonium coating induces exclusion of cations more effectively than the native membrane; and significantly, (c) the zwitterion polymer coating, which reduces the surface roughness and improves wettability, in spite of its near-neutral charge enhances exclusion of both divalent cations and anions on account of aperture sieving by the compact zwitterion polymer that arises from its ability to limit the size of ions that transport through the polymer along with dielectric exclusion. The outcomes thereby inform new pathways to achieve size- and charge-based exclusion of ionic, molecular, and other species contained in liquid streams.

One-Pot Polymerization of Dopamine as an Additive to Enhance Permeability and Antifouling Properties of Polyethersulfone Membrane

This paper reports the fabrication of polyethersulfone membranes via in situ hydrogen peroxide-assisted polymerization of dopamine. The dopamine and hydrogen peroxide were introduced into the dope solution where the polymerization occurred, resulting in a single-step additive formation during membrane fabrication. The effectivity of modification was evaluated through characterizations of the resulting membranes in terms of chemical functional groups, surface morphology, porosity, contact angle, mechanical strength and filtration of humic acid solution. The results confirm that the polydopamine was formed during the dope solution mixing through peroxide-assisted polymerization as proven by the appearance of peaks associated OH and NH groups in the resulting membranes. The presence of polydopamine residual in the membrane matric enhances the pore properties in terms of size and porosity (by a factor of 10), and by lowering the hydrophilicity (from 69° to 53°) which leads to enhanced filtration flux of up to 217 L/m2 h. The presence of the residual polydopamine also enhances membrane surface hydrophilicity which improve the antifouling properties as shown from the flux recovery ratio of > 80%.

Functional catalytic membrane development: A review of catalyst coating techniques

Catalytic membranes combine catalytic activity with conventional filtration membranes, thus enabling diverse attractive benefits into the conventional membrane filtration processes, such as easy catalyst reuse, antifouling, anti-microbial, and enhancing process efficiency. Up to date, tremendous progresses have been made on functional catalytic membrane preparation and applications, which significantly advances the competitiveness of membrane technologies in process industries. The present article provides a critical and holistic overview of the current state of knowledge on existing catalyst coating techniques for functional catalytic membrane development. Based on coating mechanisms, the techniques are generally categorized into physical and chemical surface coating routes. For each technique, we first introduce fundamental principle, followed by a critical discussion of their applications with representative case studies. Advantages and drawbacks are also emphasized for different surface coating technologies. Finally, future perspectives are highlighted to provide deep insights into their future developments.