Seawater desalination by reverse osmosis: Current development and future challenges in membrane fabrication – A review

Toward Enhancing Desalination and Heavy Metal Removal of TFC Nanofiltration Membranes: A Cost-Effective Interface Temperature-Regulated Interfacial Polymerization

Polyamide (PA) chemistry-based nanofiltration (NF) membranes have an important role in the field of seawater desalination and wastewater reclamation. Achieving an ultrathin and defect-free active layer via precisely controlled interfacial polymerization (IP) is an effective routine to improve the separation efficiencies of NF membranes. Herein, the morphologies and chemical structures of the thin-film composite (TFC) NF membranes were accurately regulated by tailoring the interfacial reaction temperature during the IP process. This strategy was achieved by controlling the temperature (-15, 5, 20, 35, and 50°) of the oil-phase solutions. The structural compositions, morphological variations, and separation features of the fabricated NF membranes were studied in detail. In addition, the formation mechanisms of the NF membranes featuring different PAs were also proposed and discussed. The temperature-assisted IP (TAIP) method greatly changed the compositions of the resultant PA membranes. A very smooth and thin PA film was obtained for the NF membranes fabricated at a low interfacial temperature; thus, a high 19.2 L m^-2 h^-1 bar^-1 of water permeance and 97.7% of Na₂SO₄ rejection were observed. With regard to the NF membranes obtained at a high interfacial temperature, a lower water permeance and higher salt rejection with fewer membrane defects were achieved. Impressively, the high interfacial temperature-assisted NF membranes exhibited uniform coffee-ring-like surface morphologies. The special surface-featured NF membrane showed superior separation for selected heavy metals. Rejections of 93.9%, 97.9%, and 87.7% for Cu²⁺, Mn²⁺, and Cd²⁺ were observed with the optimized membrane. Three cycles of fouling tests indicated that NF membranes fabricated at low temperatures exhibited excellent antifouling behavior, whereas a high interface temperature contributed to the formation of NF membranes with high fouling tendency. This study provides an economical, facile, and universal TAIP strategy for tailoring the performances of TFC PA membranes for environmental water treatment.

Effect of Nanopatterning on Concentration Polarization during Nanofiltration

Membranes used for desalination still face challenges during operation. One of these challenges is the buildup of salt ions at the membrane surface. This is known as concentration polarization, and it has a negative effect on membrane water permeance and salt rejection. In an attempt to decrease concentration polarization, a line-and-groove nanopattern was applied to a nanofiltration (NF) membrane. Aqueous sodium sulfate (Na2SO4) solutions were used to test the rejection and permeance of both pristine and patterned membranes. It was found that the nanopatterns did not reduce but increased the concentration polarization at the membrane surface. Based on these studies, different pattern shapes and sizes should be investigated to gain a fundamental understanding of the influence of pattern size and shape on concentration polarization.

Current Status and Future Trend of Dominant Commercial Reverse Osmosis Membranes

Since 2000, seawater reverse osmosis method has been a dominant desalination technology against the distillation method in the global market. The large project called "Mega-SWRO" (half mega-ton per day and larger) plant in the Middle East is quite popular making full use of the combination with solar energy. Today, the price of desalinated water is affordable at as low as $0.28/m3 to $0.53/m3. Likewise, dominant commercial reverse osmosis membrane is a cross-linked fully aromatic polyamide composite membrane-spiral wound element including FT-30 (DuPont Water Solution) and UTC-80 (Toray Industries., Inc., Otsu, Shiga, Japan). The said membranes are much superior in terms of performance compared to the cellulose triacetate membranes-hollow fiber for variety of applications including seawater desalinations, brackish water desalination, wastewater reuse, ultra-pure production for semiconductor, home-use water purifier, etc. SWCC of Saudi Arabia has announced that it intends to shift from cellulose triacetate hollow fiber to spiral wound RO membranes at all of its plants. Furthermore, the state-sponsored R&D on membrane and membrane process has been put into practice in major countries, including Japan and Korea, which contributed to the progress of membrane science and membrane process, suitable for spiral-wound polyamide membranes. SWCC has announced their plans for SWRO, mainly focusing on brine mining to obtain precious materials from the brine of SWRO. New and innovative brine-mining technology has been introduced for green desalination.

In Situ Assembly of Polyamide/Fe(BTC) Nanocomposite Reverse Osmosis Membrane Assisted by Fe3+-Polyphenolic Complex for Desalination

The metal-organic framework (MOF)-based polyamide (PA) membranes applied for desalination with high permeability and selectivity are attracting more and more attention. However, the design and fabrication of high-quality and stable MOF-based PA nanocomposite reverse osmosis (RO) membrane still remain a big challenge. Herein, Fe³⁺-polyphenolic complex coating via interfacial coordination was first explored as an interlayer of an in situ assembled stable and high-quality Fe(BTC)-based PA nanocomposite RO membranes for desalination. Although depositing the Fe³⁺-polyphenolic complex on the polymer support, sufficient heterogeneous nucleation sites for the in situ synthesizing Fe(BTC) are provided. Using this strategy, we can not only facilely prepare continuous MOF-based PA nanocomposite RO membranes, ignoring the complicated and time-consuming co-blending process and the MOF-particle aggregation, but also restrict the formation of PA matrix inside the pores of the support membrane and increase the rigidity of the polyamide chain. The method also gives a proper level of generality for the fabrication of versatile stable MOF-based PA RO membranes on various supports. The prepared PA/Fe(BTC) composite membrane exhibited excellent separation performance with a large permeate flux of 2.93 L m^-2 h^-1 bar^-1 and a high NaCl rejection of 96.8%.

Impacts of sewage outbursts on seawater reverse osmosis desalination

Sewage outbursts affect coastal environments as seawater is enriched with nutrients, organic matter and microbes, thus can potentially impair seawater reverse osmosis (SWRO) desalination. In this study, we evaluated how municipal sewage outbursts affect SWRO desalination in a pilot-scale system. To this end, feedwater characteristics (i.e., coastal water), the removal efficiency of organic foulants by a dual-media gravity filter, and cartridge micro-filtration were determined daily for 12 days. Permeate water flux was maintained constant during the study, while trans-membrane pressure (TMP) was automatically adjusted and continuously monitored. The results indicate that sewage outbursts caused an immediate (∼1 d) buildup of phyto/bacterioplankton biomass (up to 10-fold), and enhanced activity (maximal 30-fold) followed by an increase in transparent exopolymer particle (TEP) concentrations. After sewage addition, algal biomass was significantly removed by the pretreatment system (72-90%), while a considerable fraction of the bacterial biomass (42-65%) and TEP (53-65%) passed these procedures. The result was a negative impact on the desalination performance reflected by a significant increase (> 10%) in RO-TMP 7.5 d after the sewage addition. Our results indicate on a direct link between sewage outbursts, pretreatment efficiency, and SWRO desalination. Nevertheless, these findings can lead to new avenues for the development of science-based operational protocols to minimize the deleterious effects of abrupt sewage outbursts on SWRO desalination.

On the Control Strategy to Improve the Salt Rejection of a Thin-Film Composite Reverse Osmosis Membrane

Since the specific energy consumption (SEC) required for reverse osmosis (RO) desalination has been steeply reduced over the past few decades, there is an increasing demand for high-selectivity membranes. However, it is still hard to find research papers empirically dealing with increasing the salt rejection of RO membranes and addressing the SEC change possibly occurring while increasing salt rejection. Herein, we examined the feasibility of the process and material approaches to increase the salt rejection of RO membranes from the perspective of the SEC and weighed up a better approach to increase salt rejection between the two approaches. A process approach was confirmed to have some inherent limitations in terms of the trade-off between water permeability and salt rejection. Furthermore, a process approach is inappropriate to alter the intrinsic salt permeability of RO membranes, such that it should be far from a fundamental improvement in the selectivity of RO membranes. Thus, we could conclude that a material approach is necessary to make a fundamental improvement in the selectivity of RO membranes. This paper also provides discussion on the specific demands for RO membranes featuring superior mechanical properties and excellent water/salt permselectivity to minimize membrane compaction while maximizing the selectivity.

Emerging Materials to Prepare Mixed Matrix Membranes for Pollutant Removal in Water

Various pollutants of different sizes are directly (e.g., water-borne diseases) and indirectly (e.g., accumulation via trophic transfer) threatening our water health and safety. To cope with this matter, multifaceted approaches are required for advanced wastewater treatment more efficiently. Wastewater treatment using mixed matrix membranes (MMMs) could provide an excellent alternative since it could play two roles in pollutant removal by covering adsorption and size exclusion of water contaminants simultaneously. This paper provides an overview of the research progresses and trends on the emerging materials used to prepare MMMs for pollutant removal from water in the recent five years. The transition of the research trend was investigated, and the most preferred materials to prepare MMMs were weighed up based on the research trend. Various application examples where each emerging material was used have been introduced along with specific mechanisms underlying how the better performance was realized. Lastly, the perspective section addresses how to further improve the removal efficiency of pollutants in an aqueous phase, where we could find a niche to spot new materials to develop environmentally friendly MMMs, and where we could further apply MMMs.