Chitosan-gelatin composites and bi-layer films with potential antimicrobial activity

Materiality of Edible Film Packaging in Muscle Foods: A Worthwhile Conception

Muscle foods are extremely extensive food products that are relished throughout the world. They are known for their exclusive nutritional content and bio-availability however, at the same time, they also provide apposite media for the growth of pathogenic and spoilage microorganisms. Packaging seems to be a substantial approach to overcome this problem, but most of the packaging involves the usage of non-biodegradable and non-renewable material like plastic, nylon, polyester, etc. The alarming situation caused by synthetic material has been realized worldwide and several scientists, agencies, and the food industry are working globally to explore materials that are derived from the natural source. Biodegradable films are an excellent alternative to conventional plastics. These biodegradable films and coatings are derived from various biological sources and are receiving considerable importance in recent years. Different meat and meat product needs specific packaging condition and these active, composite bio-based films are having a wide potential in the meat sector. This review gathers the research and findings over the period of time-related to biodegradable edible film applied to muscle foods.

Effect of storage condition on the physico-chemical properties of corn-wheat starch/zein edible bilayer films

The functional properties of biopolymer-based film packaging materials are susceptible to external storage conditions. The effects of different storage temperature, relative humidity (RH) and duration on the apparent form, barrier properties, mechanical properties and microstructure of corn-wheat starch/zein bilayer films were studied. From 0 to 150 days, storage temperature and RH, but not storage time, affected the appearance and colour of the bilayer films. The increase in haze of the bilayer films stored at 25°C was much greater than that at low temperatures. With increased storage time, the moisture content first increased and then decreased, while the water resistance and oxygen barrier properties of the bilayer films worsened. After 150 days, the bilayer film stored at 25°C with 54% RH had better water resistance properties. The oxygen barrier properties of the bilayer film stored at 25°C with 43% RH were preferable to those of other groups because the peroxide value of vegetable oil packed in the former bilayer film was the lowest. The tensile strength of bilayer films stored at 25°C with RH of 43, 54 and 65% decreased, but was still better than those stored at low temperatures (-17°C, 4°C), which were tough due to their high elongation at break. Scanning electron microscopy results showed tight bonds between the bilayer films, and the network structure inside the films disappeared and reappeared during storage. The cross-sectional compactness changed, and there was no film separation after 150 days.

Preparation of antimicrobial and antioxidant gelatin/curcumin composite films for active food packaging application

The functional gelatin/curcumin composite film was prepared using an emulsifier, sodium dodecyl sulfate (SDS). The composite films were characterized using field emission scanning electron microscopy (FE-SEM) and Fourier transform infrared spectroscopy (FTIR). The FE-SEM test results showed that curcumin was evenly distributed in the gelatin polymer matrix to form a flexible composite film with a smooth surface. The addition of 1.5 % of curcumin improved the UV blocking effect by more than 99 % at a loss of 5.7 % of transparency compared to neat gelatin films. The addition of curcumin (up to 1 wt%) significantly improved mechanical and water vapor barrier properties. Also, the gelatin/curcumin composite films exhibited remarkable antimicrobial activity against foodborne pathogenic bacteria, E. coli and L. monocytogenes, and showed strong antioxidant activity comparable to ascorbic acid. Antibacterial and antioxidant gelatin/curcumin composite films with improved UV protection, water vapor barrier and mechanical properties have high potential in active food packaging applications.

Nanocomposite bilayers based on poly(vinyl alcohol) and chitosan functionalized with gallic acid

The development of active bilayer systems is a novel strategy for the application of active packaging to maintain or prolong the shelf-life of food products. A bilayer system was assembled in situ into a thermocompression unit through a two-step procedure. One of the layers was obtained by a casting process and consisted of a chitosan-based nanocomposite functionalized with gallic acid (GA); the other was shaped by the spreading of polyvinyl alcohol solution on the nanocomposite. Then, a stage of thermocompression formed the bilayer system. In this way, a feasible material with water vapor and oxygen barrier as well as UV barrier properties due to the presence of GA was designed by a thermocompression process which can be industrially scaled representing a technological progress. The formation of the bilayers was corroborated by SEM allowing discerning between both, the PVA layer and the nanocomposite layer. On the other hand, the corroboration of interactions between the layers of the system was carried out through ATR-FTIR and DSC analysis. The system was used as packaging of a food susceptible to undergo oxidation such as walnut flour, generating a delay in the formation of hydroperoxides and secondary oxidation compounds compared with a synthetic container. These results indicated that bilayer materials can be useful for the conservation of this type of foods.

Development of Chitosan/Silver Sulfadiazine/Zeolite Composite Films for Wound Dressing

Biopolymeric films with silver sulfadiazine (AgSD) are proposed as an alternative to the occlusive AgSD-containing creams and gauzes, which are commonly used in the treatment of conventional burns. While the recognized cytotoxicity of AgSD has been reported to compromise its use as an antimicrobial drug in pharmaceuticals, this limitation can be overcome by developing sustained-release formulations. Microporous materials as zeolites can be used as drug delivery systems for sustained release of AgSD. The purpose of this work was the development and characterization of chitosan/zeolite composite films to be used as wound dressings. Zeolite was impregnated with AgSD before the production of the composite films. The physicochemical properties of zeolites and the films were evaluated, as well as the antimicrobial activity of the polymeric films and the cytotoxicity of the films in fibroblasts Balb 3T3/c. Impregnated zeolite exhibited changes in FTIR spectra and XRD diffraction patterns, in comparison to non-impregnated composites, which corroborate the results obtained with EDX-SEM. The pure chitosan film was compact and without noticeable defects and macropores, while the film with zeolite was opaquer, more rigid, and efficient against Candida albicans and some gram-negative bacteria. The safety evaluation showed that although the AgSD films present cytotoxicity, they could be used in a concentration-dependent fashion.

Poly(Lactic Acid)/Zno Bionanocomposite Films with Positively Charged Zno as Potential Antimicrobial Food Packaging Materials

A series of PLA/ZnO bionanocomposite films were prepared by introducing positively surface charged zinc oxide nanoparticles (ZnO NPs) into biodegradable poly(lactic acid) (PLA) by the solvent casting method, and their physical properties and antibacterial activities were evaluated. The physical properties and antibacterial efficiencies of the bionanocomposite films were strongly dependent on the ZnO NPs content. The bionanocomposite films with over 3% ZnO NPs exhibited a rough surface, poor dispersion, hard agglomerates, and voids, leading to a reduction in the crystallinity and morphological defects. With the increasing ZnO NPs content, the thermal stability and barrier properties of the PLA/ZnO bionanocomposite films were decreased while their hydrophobicity increased. The bionanocomposite films showed appreciable antimicrobial activity against Staphylococcus aureus and Escherichia coli. Especially, the films with over 3% of ZnO NPs exhibited a complete growth inhibition of E. coli. The strong interactions between the positively charged surface ZnO NPs and negatively charged surface of the bacterial membrane led to the production of reactive oxygen species (ROS) and eventually bacterial cell death. Consequently, these PLA/ZnO bionanocomposite films can potentially be used as a food packaging material with excellent UV protective and antibacterial properties.

Antimicrobial gelatin/sericin/clay films for packaging of hygiene products

In this study we have prepared flexible gelatin/sericin/clay blend films for packaging applications of hygiene products. Gelatin/sericin (3:1, 1:1 and 1:3 w/w ratios) films were prepared using glutaraldehyde as a crosslinking agent and glycerol as a plasticizer by the solution casting method. The concentrations of gelatin and sericin were optimized on the basis of their mechanical properties. Closite 30B and copper-modified montmorillonite clay (with concentration of 1–5%) were incorporated into the optimized gelatin/sericin blend films in order to improve the mechanical and antimicrobial properties. The water vapor transmission rate of the film samples was also studied. The soil burial test showed very good biodegradability of the blends films. The antimicrobial testing revealed efficient activity of these blend films against Gram-positive (Staphylococcus aureus) and Gram-negative (Escherichia coli) bacteria. Hence, on the basis of the above-mentioned properties, these films can be considered as promising candidates for packaging of hygiene maintenance products.

Preparation and Characterization of Chitosan-Based Ternary Blend Edible Films with Efficient Antimicrobial Activities for Food Packaging Applications

To improve the mechanical and antibacterial properties of chitosan (CS) films, a ternary blend edible film was prepared by incorporating CS, gelatin (GE), and natural cinnamon essential oil (CEo). Scanning electron microscopy (SEM), Atomic force microscopy (AFM), Fourier transform infrared spectroscopy, and X-ray diffraction were performed to evaluate the films. The mechanical properties, light transmission, thermal stability, hydrophilicity, and antibacterial activity of the films were also determined. The results confirmed all of the films exhibited excellent UV protection with low transparency at 600 nm. Compared with the CS films, the ternary composite film (CSGEo film, containing CS, GE, and CEo) had a higher elongation at break but a lower tensile strength. SEM images revealed that all films had smooth surfaces, although some obvious differences between CS and CSGEo films were observed by AFM. Additionally, the incorporation of GE and CEo to the films enhanced their thermal stability and contact angle, but decreased their crystallinity and wettability. The antimicrobial activity results showed that CSGEo films had excellent antimicrobial activity against Escherichia coli and Staphylococcus aureus, for which the antibacterial rate exceeded 98%. The minimum inhibitory concentrations of the CSGEo solution against E. coli and S. aureus were both 52.06 µg/mL, and the minimal bactericidal concentrations were 104.12 and 52.06 µg/mL, respectively. These results suggest that CSGEo films possess good mechanical and antibacterial properties, and therefore, their application in the food packaging industry is promising. PRACTICAL APPLICATION: The main raw materials of the edible films developed in this study are aquatic by-products, so the films are edible and biodegradable. The addition of gelatin and CEo improved the UV barrier and thermal properties but decreased the crystallinity and hydrophilicity of the films, making them suitable for use as packaging materials. CEo-incorporated films exhibited excellent mechanical properties and antibacterial activity and can, therefore, be used in the food packaging industry.

A systematic study and effect of PLA/Al2O3 nanoscaffolds as dental resins: mechanochemical properties

One of the major and important challenges in dental composite resin and restoration is the mechanical performance and property of materials. Nanotechnology can produce nanoscale materials that are used in dentistry to help stabilize and strengthen the dentistry. In this work, we study the synthesis and characterization of PLA/Al₂O₃ nanoscaffold in different conditions such as concentration, temperature, pH, microwave power and irradiation time. PLA/Al₂O₃ nanoscaffolds were prepared by a micelle-assisted hydrothermal method. Durability, stability and biodegradable nature of nanopolymers have created the much-applied potential for using this structures in many fields such as dental resin composites. Products were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), transition electron microscopy (TEM), Fourier transformed infrared spectrum (FT-IR), Dynamic light scattering (DLS) and atomic force microscopy (AFM). The synthesis factors were designed by Taguchi technique to control the process systematically. It was found that the intermolecular crosslinks between PLA and Al₂O₃ nanoparticles cause significant improves in the mechanical properties of PLA/Al₂O₃ nanoscaffold as dental nanocomposites. The flexural strength (88.0 MPa), modulus (7.5 GPa) and compressive strength (157.2 MPa) were calculated for PLA/Al₂O₃ nanoscaffolds loaded in Heliomolar Flow composite resins at 80 ppm (wt) concentration.

Preparation and characterization of chitosan/gelatin/nanocrystalline cellulose/calcium peroxide films for potential wound dressing applications

In order to improve mechanical properties and biomedical behavior of chitosan-based polymeric films, the effect of nanocrystalline cellulose (NCC) and calcium peroxide (CP) particles on the properties of polymeric films based on chitosan (CS) and gelatin (GL) were investigated in this study. The films were characterized by Fourier-transform infrared (FTIR), tensile, swelling, water vapor transmission rate (WVTR), antibacterial, oxygen release and cell culture tests. FTIR results indicated that hydrogen bonding has been formed between functional groups of the constituents. The mechanical results showed that the combination of both CP and NCC had better results in improving the mechanical properties of the films. The WVTR and swelling results indicated that CP and NCC particles reduced the amount of WVTR and swelling of the samples. By Adding CP to the film composition, the antibacterial activity of the films against E. coli bacteria increased. The oxygen release for the films containing CP has its maximum value during the first day and it approaches a constant value for 10 days. The MTT assay results revealed that the growth of the human fibroblast cells was increased during 7 days, showing that the chitosan-based films containing CP and NCC had no toxicity and never cause cell death.

An alternative approach to wound healing field; new composite films from natural polymers for mupirocin dermal delivery

In this study, novel adhesive films were prepared for Mupirocin dermal delivery. Natural polymers as chitosan, sodium alginate and carbopol were used for films development to evaluate possible interactions and drug release properties. Solvent evaporation method was used for films preparation. Preliminary studies involved FT-IR spectroscopy and Scanning Electron Microscopy to specify interactions and morphology. Thickness, tensile strength and water uptake in phosphate buffer saline were evaluated whereas in vitro release studies were also performed. In vitro drug release studies demonstrated that mupirocin release was improved. Ex vivo bioadhesion and permeation studies using Balb-c mice were performed to check the suitability of the films. Antimicrobial ability was evaluated by agar well diffusion tests. Finally, excisional wound model applied to test the wound healing effect and evaluated macroscopic and histopathologically. One formulation was found more effective compared to the market product for wound healing at Balb-c mice.

Physicochemical properties of the edible films from the blends of high methoxyl apple pectin and chitosan

Chitosan (CH) and pectin (PE) are considered as promising biomaterials in developing eco-friendly films due to their film-forming, biodegradable, and non-toxic characteristics, the films from pure CH or PE have obvious defects such as poor barrier and mechanical properties. In this study, the blend films of CH and PE at varying mass ratios were characterized. Structurally, numerous small pores evenly distributed in PE film while big caves unevenly scattered in CH film. CH film is semicrystalline but PE and blend films are totally amorphous, the two individual films presented comparable values in water content and solubility to blend films. The CH film showed lower water vapor permeability and surface wettability and these parameters of the blend films decreased with CH level, the blend films exhibited high transparence as PE film did, which is much higher than that of CH film. Mechanically, the PE film presented higher values in stretchability and tensile strength than CH film. Moreover, in a different blending ratios, synergistic effects were found with several characters of the CH/PE blend film, especially in transparence and mechanical properties. These synergistic effects were ascribed to the intermolecular electrostatic interactions between CH and PE.