Hydration and dynamic state of nanoconfined polymer layers govern toughness in nacre-mimetic nanocomposites

Multi-Layered Calcium Silicate Hydrate-Based Composites: A Nacre-Mimetic Design for Ultra-High Toughness

Cement-based materials are the most extensively utilized artificial material in the world. The low toughness of cementitious materials has long been a significant constraint in the development of modern concrete, limiting its performance in critical infrastructure applications. As the primary hydration product, calcium silicate hydrate (C-S-H) determines the mechanical properties of cementitious materials, in which optimizing C-S-H presents a promising avenue for toughness enhancement. In this work, a nacre-mimetic design strategy is employed to develop a high toughness C-S-H composite, achieved by the arrangement of inorganic C-S-H "brick" alternated with polyvinyl alcohol (PVA) "mortar". The unique hierarchically soft/hard structure significantly improved the mechanical properties of C-S-H composite, showcasing a substantial improvement on tensile strength, ductility and toughness by 1-2 orders of magnitude compared with fiber/polymer reinforced cementitious composites, especially reaching ultra-high toughness (20.01±3.64 MJ m-3), which outperforms nacre by a factor of over ten and exhibits the highest performance among reported C-S-H-based materials. The nacre-mimetic C-S-H composite displayed exquisite interface and toughening mechanism revealed by density functional theory (DFT), molecular dynamics (MD), and finite element method (FEM) simulations. These findings provide a prospect for toughening cement-based materials, and broaden the potential applications in advanced functional composite systems.

Angstrom-Scale 2D Channels Designed For Osmotic Energy Harvesting

Confronting the impending exhaustion of traditional energy, it is urgent to devise and deploy sustainable clean energy alternatives. Osmotic energy contained in the salinity gradient of the sea-river interface is an innovative, abundant, clean, and renewable osmotic energy that has garnered considerable attention in recent years. Inspired by the impressively intelligent ion channels in nature, the developed angstrom-scale 2D channels with simple fabrication process, outstanding design flexibility, and substantial charge density exhibit excellent energy conversion performance, opening up a new era for osmotic energy harvesting. However, this attractive research field remains fraught with numerous challenges, particularly due to the complexities associated with the regulation at angstrom scale. In this review, the latest advancements in the design of angstrom-scale 2D channels are primarily outlined for harvesting osmotic energy. Drawing upon the analytical framework of osmotic power generation mechanisms and the insights gleaned from the biomimetic intelligent devices, the design strategies are highlighted for high-performance angstrom channels in terms of structure, functionalization, and application, with a particular emphasis on ion selectivity and ion transport resistance. Finally, current challenges and future prospects are discussed to anticipate the emergence of more anomalous properties and disruptive technologies that can promote large-scale power generation.

Polyetherimide (PEI) nanocomposite with WS2 nanotubes

Nanocomposite materials, integrating nanoscale additives into a polymer matrix, hold immense promise for their exceptional property amalgamation. This study delves into the fabrication and characterization of polyetherimide (PEI) nanocomposite strings fortified with multiwall WS2 nanotubes. The manufacturing process capitalizes on the preferential alignment of WS2 nanotubes along the string axis, corroborated by scanning electron microscopy (SEM). Mechanical measurements unveil a remarkable acceleration of strain hardening in the nanocomposite strings, chiefly attributed to the WS2 nanotubes. Structural analyses via X-ray diffraction (XRD) and wide-angle X-ray scattering (WAXS) reveal intriguing structural alterations during tensile deformation. Notably a semi-crystalline framework ∼100 nm in diameter surrounding the WS2 nanotubes emerges, which is stabilized by the π-π interactions between the PEI chains. The amorphous majority phase (97% by volume) undergoes also major structural changes upon strain becoming more compact and closing-up of the distance beweeetn the PEI chains. Dynamic mechanical analysis (DMA) demonstrates improved thermal stability of the evolved semi-crystalline π-π oriented PEI molecules, characterized by delayed thermal "structural melting", underscoring the pivotal role of the WS2 nanotubes in reinforcing the nanocomposite. The insight gained in this study of WS2 nanotube-reinforced PEI nanocomposite strings, could offer diverse applications for such tailor-made polymeric materials.

Fabrication of a Fish-Bone-Inspired Inorganic-Organic Composite Membrane

Biological materials have properties like great strength and flexibility that are not present in synthetic materials. Using the ribs of crucian carp as a reference, we investigated the mechanisms behind the high mechanical properties of this rib bone, and found highly oriented layers of calcium phosphate (CaP) and collagen fibers. To fabricate a fish-rib-bone-mimicking membrane with similar structure and mechanical properties, this study involves (1) the rapid synthesis of plate-like CaP crystals, (2) the layering of CaP-gelatin hydrogels by gradual drying, and (3) controlling the shape of composite membranes using porous gypsum molds. Finally, as a result of optimizing the compositional ratio of CaP filler and gelatin hydrogel, a CaP filler content of 40% provided the optimal mechanical properties of toughness and stiffness similar to fish bone. Due to the rigidity, flexibility, and ease of shape control of the composite membrane materials, this membrane could be applied as a guided bone regeneration (GBR) membrane.

Bioinspired Design Rules from Highly Mineralized Natural Composites for Two-Dimensional Composite Design

Discoveries of two-dimensional (2D) materials, exemplified by the recent entry of MXene, have ushered in a new era of multifunctional materials for applications from electronics to biomedical sensors due to their superior combination of mechanical, chemical, and electrical properties. MXene, for example, can be designed for specialized applications using a plethora of element combinations and surface termination layers, making them attractive for highly optimized multifunctional composites. Although multiple critical engineering applications demand that such composites balance specialized functions with mechanical demands, the current knowledge of the mechanical performance and optimized traits necessary for such composite design is severely limited. In response to this pressing need, this paper critically reviews structure-function connections for highly mineralized 2D natural composites, such as nacre and exoskeletal of windowpane oysters, to extract fundamental bioinspired design principles that provide pathways for multifunctional 2D-based engineered systems. This paper highlights key bioinspired design features, including controlling flake geometry, enhancing interface interlocks, and utilizing polymer interphases, to address the limitations of the current design. Challenges in processing, such as flake size control and incorporating interlocking mechanisms of tablet stitching and nanotube forest, are discussed along with alternative potential solutions, such as roughened interfaces and surface waviness. Finally, this paper discusses future perspectives and opportunities, including bridging the gap between theory and practice with multiscale modeling and machine learning design approaches. Overall, this review underscores the potential of bioinspired design for engineered 2D composites while acknowledging the complexities involved and providing valuable insights for researchers and engineers in this rapidly evolving field.

Recyclable and Light-Adaptive Vitrimer-Based Nacre-Mimetic Nanocomposites

Nacre's natural design consists of a perfect hierarchical assembly that resembles a brick-and-mortar structure with synergistic stiffness and toughness. The field of bioinspired materials often provides attractive architecture and engineering pathways which allow to explore outstanding property areas. However, the study of nacre-mimetic materials should not be limited to the design of its architecture but ought to include the understanding, operation, and improvement of internal interactions between their components. Here, we introduce a vitrimer prepolymer system that, once integrated into the nacre-mimetic nanocomposites, cures and cross-links with the presence of Lewis acid catalyst and further manifests associative dynamic exchange reactions. Bond exchanges are controllable by molecular composition and catalyst content and characterized by creep, shear-lag, and shape-locking tests. We exploit the vitrimer properties by laminating ca. 70 films into thick bulk materials, and characterize the flexural resistance and crack propagation. More importantly, we introduce recycling by grinding and hot-pressing. The recycling for highly reinforced nacre-mimetic nanocomposites is critically enabled by the vitrimer chemistry and improves the sustainability of bioinspired nanocomposites in cyclic economy. Finally, we integrate photothermal converters into the structures and use laser irradiation as external trigger to activate the vitrimer exchange reactions.

Large T g Shift in Hybrid Bragg Stacks through Interfacial Slowdown

Studies of glass transition under confinement frequently employ supported polymer thin films, which are known to exhibit different transition temperature T g close to and far from the interface. Various techniques can selectively probe interfaces, however, often at the expense of sample designs very specific to a single experiment. Here, we show how to translate results on confined thin film T g to a "nacre-mimetic" clay/polymer Bragg stack, where periodicity allows to limit and tune the number of polymer layers to either one or two. Exceptional lattice coherence multiplies signal manifold, allowing for interface studies with both standard T g and broadband dynamic measurements. For the monolayer, we not only observe a dramatic increase in T g (∼ 100 K) but also use X-ray photon correlation spectroscopy (XPCS) to probe platelet dynamics, originating from interfacial slowdown. This is confirmed from the bilayer, which comprises both "bulk-like" and clay/polymer interface contributions, as manifested in two distinct T g processes. Because the platelet dynamics of monolayers and bilayers are similar, while the segmental dynamics of the latter are found to be much faster, we conclude that XPCS is sensitive to the clay/polymer interface. Thus, large T g shifts can be engineered and studied once lattice spacing approaches interfacial layer dimensions.

Self-Assembled Bioinspired Nanocomposites

Bioinspired materials engineering impacts the design of advanced functional materials across many domains of sciences from wetting behavior to optical and mechanical materials. In all cases, the advances in understanding how biology uses hierarchical design to create failure and defect-tolerant materials with emergent properties lays the groundwork for engaging into these topics. Biological mechanical materials are particularly inspiring for their unique combinations of stiffness, strength, and toughness together with lightweightness, as assembled and grown in water from a limited set of building blocks at room temperature. Wood, nacre, crustacean cuticles, and spider silk serve as some examples, where the correct arrangement of constituents and balanced molecular energy dissipation mechanisms allows overcoming the shortcomings of the individual components and leads to synergistic materials performance beyond additive behavior. They constitute a paradigm for future structural materials engineering-in the formation process, the use of sustainable building blocks and energy-efficient pathways, as well as in the property profiles-that will in the long term allow for new classes of high-performance and lightweight structural materials needed to promote energy efficiency in mobile technologies.This Account summarizes our efforts of the past decade with respect to designing self-assembling bioinspired materials aiming for both mechanical high-performance structures and new types of multifunctional property profiles. The Account is set out to first give a definition of bioinspired nanocomposite materials and self-assembly therein, followed by an in-depth discussion on the understanding of mechanical performance and rational design to increase the mechanical performance. We place a particular emphasis on materials formed at high fractions of reinforcements and with tailor-made functional polymers using self-assembly to create highly ordered structures and elucidate in detail how the soft polymer phase needs to be designed in terms of thermomechanical properties and sacrificial supramolecular bonds. We focus on nanoscale reinforcements such as nanoclay and nanocellulose that lead to high contents of internal interfaces and intercalated polymer layers that experience nanoconfinement. Both aspects add fundamental challenges for macromolecular design of soft phases using precision polymer synthesis. We build upon those design criteria and further develop the concepts of adaptive bioinspired nanocomposites, whose properties are switchable from the outside using molecularly defined triggers with light. In a last section, we discuss how new types of functional properties, in particular flexible and transparent gas barrier materials or fire barrier materials, can be reached on the basis of the bioinspired nanocomposite design strategies. Additionally, we show new types of self-assembled photonic materials that can even be evolved into self-assembling lasers, hence moving the concept of mechanical nanocomposite design to other functionalities.The comparative discussion of different bioinspired nanocomposite architectures with nematic, fibrillar, and cholesteric structures, as based on different reinforcing nanoparticles, aims for a unified understanding of the design principles and shall aid researchers in the field in the more elaborate design of future bioinspired nanocomposite materials based on molecular control principles. We conclude by addressing challenges, in particular also the need for a transfer from fundamental molecular materials science into scalable engineering materials of technological and societal relevance.

Hierarchical cross-linking for synergetic toughening in crustacean-mimetic nanocomposites

The twisted plywood structure as found in crustacean shells possesses excellent mechanical properties with high stiffness and toughness. Synthetic mimics can be produced by evaporation-induced self-assembly of cellulose nanocrystals (CNCs) with polymer components into bulk films with a cholesteric liquid crystal structure. However, these are often excessively brittle and it has remained challenging to make materials combining high stiffness and toughness. Here, we describe self-assembling cholesteric CNC/polymer nanocomposites with a crustacean-mimetic structure and tunable photonic band gap, in which we engineer combinations of thermo-activated covalent and supramolecular hydrogen-bonded crosslinks to tailor the energy dissipation properties by precise molecular design. Toughening occurs upon increasing the polymer fractions in the nanocomposites, and, critically, combinations of both molecular bonding mechanisms lead to a considerable synergetic increase of stiffness and toughness - beyond the common rule of mixtures. Our concept following careful molecular design allows one to enter previously unreached areas of mechanical property charts for cholesteric CNC-based nanocomposites. The study shows that the subtle engineering of molecular energy dissipation units using sophisticated chemical approaches enables efficient enhancing of the properties of bioinspired CNC/polymer nanocomposites, and opens the design space for future molecular enhancement using tailor-made interactions.

Tunable Thermoelastic Anisotropy in Hybrid Bragg Stacks with Extreme Polymer Confinement

Controlling thermomechanical anisotropy is important for emerging heat management applications such as thermal interface and electronic packaging materials. Whereas many studies report on thermal transport in anisotropic nanocomposite materials, a fundamental understanding of the interplay between mechanical and thermal properties is missing, due to the lack of measurements of direction-dependent mechanical properties. In this work, exceptionally coherent and transparent hybrid Bragg stacks made of strictly alternating mica-type nanosheets (synthetic hectorite) and polymer layers (polyvinylpyrrolidone) were fabricated at large scale. Distinct from ordinary nanocomposites, these stacks display long-range periodicity, which is tunable down to angstrom precision. A large thermal transport anisotropy (up to 38) is consequently observed, with the high in-plane thermal conductivity (up to 5.7 W m-1  K-1 ) exhibiting an effective medium behavior. The unique hybrid material combined with advanced characterization techniques allows correlating the full elastic tensors to the direction-dependent thermal conductivities. We, therefore, provide a first analysis on how the direction-dependent Young's and shear moduli influence the flow of heat.

Thermoresponsive Water Transportation in Dually Electrostatically Crosslinked Nanocomposite Hydrogels

Controlling water transportation within hydrogels makes hydrogels attractive for diverse applications, but it is still a very challenging task. Herein, a novel type of dually electrostatically crosslinked nanocomposite hydrogel showing thermoresponsive water absorption, distribution, and dehydration processes are developed. The nanocomposite hydrogels are stabilized via electrostatic interactions between negatively charged poly(acrylic acid) and positively charged layered double hydroxide (LDH) nanosheets as well as poly(3-acrylamidopropyltrimethylammonium chloride). Both LDH nanosheets as crosslinkers and the surrounding temperatures played pivotal roles in tuning the water transportation within these nanocomposite hydrogels. By changing the surrounding temperature from 60 to 4 °C, these hydrogels showed widely adjustable swelling times between 2 and 45 days, while the dehydration process lasted between 7 and 27 days. A swift temperature decrease, for example, from 60 to 25 °C, generated supersaturation within these nanocomposite hydrogels, which further retarded the water transportation and distribution in hydrogel networks. Benefiting from modified water transportation and rapidly alternating water uptake capability during temperature change, pre-loaded compounds can be used to track and visualize these processes within nanocomposite hydrogels. At the same time, the discharge of water and loaded compounds from the interior of hydrogels demonstrates a thermoresponsive sustained release process.

Bioinspired Design and Fabrication of Polymer Composite Films Consisting of a Strong and Stiff Organic Matrix and Microsized Inorganic Platelets

Intensive studies on nacre-inspired composites with exceptional mechanical properties based on an organic/inorganic hierarchical layered structure have been conducted; however, integrating high strength, stiffness, and toughness for engineering materials still remains a challenge. We herein report the design and fabrication of polymer composites through a hydrogel-film casting method that allow for building uniformly layered organic/inorganic microstructure. Alginate (Alg) was used for an organic matrix, whose mechanical properties were controlled by Ca²⁺ cross-linking toward the simultaneously strong, stiff, and tough resultant composite. Alumina (Alu) microplatelets were used for horizontally aligned inorganic phase, and their alignment and interactions with the organic matrix were improved by polyvinylpyrrolidone (PVP) coating on the platelet. The composite film exhibits well-balanced elastic and plastic deformation under tensile stress, leading to high stiffness and toughness, which have not been generally achieved in microplatelet-based composite films developed in previous studies. The synergistic effect of Ca²⁺ cross-linking and PVP-coated Alu platelets on the mechanical properties improved polymer-platelet interfacial interactions, and platelet alignment is clearly demonstrated through mechanical tests and Fourier transform infrared and X-ray diffraction analyses. We further demonstrate that the reinforcing effect of the Alu platelet and PVP-coated platelet on the mechanical properties is dependent on humidity. Such effects are maximized at highly dry conditions, which is consistent with the model estimation. Furthermore, a thick bulk composite was produced by laminating thin films and showed high mechanical properties under flexural stress. Our design and fabrication strategies combined with the understanding of their mechanism yield an alternative approach to produce engineered composite materials.

Exceptionally Ductile and Tough Biomimetic Artificial Nacre with Gas Barrier Function

Synthetic mimics of natural high-performance structural materials have shown great and partly unforeseen opportunities for the design of multifunctional materials. For nacre-mimetic nanocomposites, it has remained extraordinarily challenging to make ductile materials with high stretchability at high fractions of reinforcements, which is however of crucial importance for flexible barrier materials. Here, highly ductile and tough nacre-mimetic nanocomposites are presented, by implementing weak, but many hydrogen bonds in a ternary nacre-mimetic system consisting of two polymers (poly(vinyl amine) and poly(vinyl alcohol)) and natural nanoclay (montmorillonite) to provide efficient energy dissipation and slippage at high nanoclay content (50 wt%). Tailored interactions enable exceptional combinations of ductility (close to 50% strain) and toughness (up to 27.5 MJ m^-3 ). Extensive stress whitening, a clear sign of high internal dynamics at high internal cohesion, can be observed during mechanical deformation, and the materials can be folded like paper into origami planes without fracture. Overall, the new levels of ductility and toughness are unprecedented in highly reinforced bioinspired nanocomposites and are of critical importance to future applications, e.g., as barrier materials needed for encapsulation and as a printing substrate for flexible organic electronics.

Effect of Biomolecules on the Nanostructure and Nanomechanical Property of Calcium-Silicate-Hydrate

Inspired by nature, this paper investigates the effect of biomolecules, such as amino acids and proteins, on the nanostructure and mechanical stiffness of calcium-silicate-hydrate (C-S-H). Amino acids with distinct functional groups, and proteins with different structures and compositions were used in the synthesis of the C-S-H nanocomposite. The atomic structure was examined using X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR). The morphology was investigated using scanning electron microscopy (SEM) and atomic force microscopy (AFM). AFM nanoindentation was used to evaluate the Young's modulus of the modified C-S-H. Positively charged, H-bond forming and hydrophobic amino acids were shown to influence the atomic structure of C-S-H. The effect of negatively charged amino acid on atomic structure was more pronounced at higher C/S ratio. A noticeable increase in silicate polymerization of C-S-H modified with proteins at high C/S ratio was observed. The microscopic examination demonstrated a globular morphology for all samples except for C-S-H modified with hemoglobin, which showed a platelet morphology. The Young's modulus of C-S-H with amino acids and proteins showed a general reduction compared to that of the control C-S-H.

Facile and On-Demand Cross-Linking of Nacre-Mimetic Nanocomposites Using Tailor-Made Polymers with Latent Reactivity

The development of on-demand cross-linking strategies is a key aspect in promoting mechanical properties of high-performance bioinspired nanocomposites. Here, we embed styrene sulfonyl azide groups with latent chemical reactivity into water-soluble copolymers and assemble those with high-aspect-ratio synthetic nanoclays to generate well-defined layered polymer/nanoclay nacre-mimetics. A considerable stiffening and strengthening occurs upon activation of the covalent cross-linking using simple heating. Varying the amount of cross-linkable units allows molecular control of mechanical properties from ductile to stiff and strong. Moreover, the covalent cross-linking enhances the moisture stability of water-borne nacre-mimetics. The strategy is facile and versatile allowing for a transfer into applications.

Overcome the Conflict between Strength and Toughness in Poly(lactide) Nanocomposites through Tailoring Matrix-Filler Interface

Strength and toughness are the two most important prerequisites for structural applications. Unfortunately, these two properties are often in conflict in materials. Here, an effective and yet practical strategy is proposed to simultaneously strengthen and toughen poly(l-lactide) (PLLA) using a simple rigid-rubber "reinforcing element." This element consists of a rigid graphene oxide (GO) sheet covalently coupled with poly(caprolactone-co-lactide) (PCLLA) rubbery layers, which can be easily synthesized and incorporated into PLLA matrix to develop composites with well-tailored GO/PLLA interfaces. It is demonstrated that by adding the "reinforcing element," i.e., GO-graft-rubber-graft-polyd-lactide), PLLA exhibits higher strength and higher toughness, which could be attributed to the synergy of rigid GO and rubbery PCLLA working in tandem during deformation. It is further demonstrated that this strategy can also be applied to other filler systems, such as clay and particulate polyhedral oligomeric silsesquioxane, and other polymer systems, such as poly(methyl methacrylate). The strategy could be considered as a general design principle for reinforcing materials where both strength and toughness are the key concerns.

Nacre-Inspired Structural Composites: Performance-Enhancement Strategy and Perspective

For modern material engineering, one of the most ambitious goals is to develop lightweight structural materials with superior strength and toughness. Nacre, a typical biomaterial with high mechanical performance, has always inspired synthesis of high-performance structural composites. Here, the synthesis strategies for further enhancing the strength and toughness of novel nacre-inspired structural composites, including ternary artificial nacre, artificial nacre reinforced by bridges, and those with an ultrahigh content of a hard phase, are reviewed. Also, the challenges and outlook for preparing lighter, stronger, and tougher structural composites are discussed.

Fabrication of Water-Resistant Nacre-like Polymer/Clay Nanocomposites via in Situ Polymerization

Fabrication and characterization of water-resistant nacre-like polymer/clay nanocomposites, in which clay platelets and hydrophobic polymer chains are alternately stacked in parallel, are reported. Hydrophilic clay was converted by an ion-exchange reaction with a methacrylate monomer having a long alkyl chain and a quaternary ammonium salt group at the end. The subsequent in situ polymerization bound the neighboring clay surfaces, leading to the preferential orientation of the clay platelets owing to their high aspect ratio. The composites maintained excellent mechanical properties even after being immersed in water for more than a day. Strong shape stability was observed in water as well as in various organic solvents.

Bioinspired Interface Engineering for Moisture Resistance in Nacre-Mimetic Cellulose Nanofibrils/Clay Nanocomposites

The interfacial adhesion design between "mortar" and "bricks" is essential for mechanical and barrier performance of nanocellulose-based nacre-mimetic nanocomposites, especially at high moisture conditions. To address this fundamental challenge, dopamine (DA) has been conjugated to cellulose nanofibrils (CNFs) and subsequently assembled with montmorillonite (MTM) to generate layered nanocomposite films inspired by the strong adhesion of mussel adhesive proteins to inorganic surfaces under water. The selective formation of catechol/metal ion chelation and hydrogen bonding at the interface between MTM platelets and CNFs bearing DA renders transparent films with strong mechanical properties, particularly at high humidity and in wet state. Increasing the amount of conjugated DA on CNFs results in nanocomposites with increased tensile strength and modulus, up to 57.4 MPa and 1.1 GPa, respectively, after the films are swollen in water. The nanocomposites also show excellent gas barrier properties at high relative humidity (95%), complementing the multifunctional property profile.

Hierarchical Supramolecular Cross-Linking of Polymers for Biomimetic Fracture Energy Dissipating Sacrificial Bonds and Defect Tolerance under Mechanical Loading

Biological structural materials offer fascinating models how to synergistically increase the solid-state defect tolerance, toughness, and strength using nanocomposite structures by incorporating different levels of supramolecular sacrificial bonds to dissipate fracture energy. Inspired thereof, we show how to turn a commodity acrylate polymer, characteristically showing a brittle solid state fracture, to become defect tolerant manifesting noncatastrophic crack propagation by incorporation of different levels of fracture energy dissipating supramolecular interactions. Therein, poly(2-hydroxyethyl methacrylate) (pHEMA) is a feasible model polymer showing brittle solid state fracture in spite of a high maximum strain and clear yielding, where the weak hydroxyl group mediated hydrogen bonds do not suffice to dissipate fracture energy. We provide the next level stronger supramolecular interactions toward solid-state networks by postfunctionalizing a minor part of the HEMA repeat units using 2-ureido-4[1H]-pyrimidinone (UPy), capable of forming four strong parallel hydrogen bonds. Interestingly, such a polymer, denoted here as p(HEMA-co-UPyMA), shows toughening by suppressed catastrophic crack propagation, even if the strength and stiffness are synergistically increased. At the still higher hierarchical level, colloidal level cross-linking using oxidized carbon nanotubes with hydrogen bonding surface decorations, including UPy, COOH, and OH groups, leads to further increased stiffness and ultimate strength, still leading to suppressed catastrophic crack propagation. The findings suggest to incorporate a hierarchy of supramolecular groups of different interactions strengths upon pursuing toward biomimetic toughening.

Large-scale, thick, self-assembled, nacre-mimetic brick-walls as fire barrier coatings on textiles

Highly loaded polymer/clay nanocomposites with layered structures are emerging as robust fire retardant surface coatings. However, time-intensive sequential deposition processes, e.g. layer-by-layer strategies, hinders obtaining large coating thicknesses and complicates an implementation into existing technologies. Here, we demonstrate a single-step, water-borne approach to prepare thick, self-assembling, hybrid fire barrier coatings of sodium carboxymethyl cellulose (CMC)/montmorillonite (MTM) with well-defined, bioinspired brick-wall nanostructure, and showcase their application on textile. The coating thickness on the textile is tailored using different concentrations of CMC/MTM (1-5 wt%) in the coating bath. While lower concentrations impart conformal coatings of fibers, thicker continuous coatings are obtained on the textile surface from highest concentration. Comprehensive fire barrier and fire retardancy tests elucidate the increasing fire barrier and retardancy properties with increasing coating thickness. The materials are free of halogen and heavy metal atoms, and are sourced from sustainable and partly even renewable building blocks. We further introduce an amphiphobic surface modification on the coating to impart oil and water repellency, as well as self-cleaning features. Hence, our study presents a generic, environmentally friendly, scalable, and one-pot coating approach that can be introduced into existing technologies to prepare bioinspired, thick, fire barrier nanocomposite coatings on diverse surfaces.

A biomimetic ion-crosslinked layered double hydroxide/alginate hybrid film

Inspired by the structure of nacre, a biomimetic Ca²⁺-crosslinked layered double hydroxide/alginate (LDH/ALG-Ca²⁺) hybrid film is prepared, which exhibits excellent mechanical property and high transparency.

Tough and strong nacre-like composites from hyperbranched poly(amido amine) and clay nanosheets cross-linked by genipin

Tough and strong nacre-like composite films were fabricated from hyperbranched poly(amido amine) (HPAMAM) and clay nanosheets with the aid of genipin crosslinking.

Self-Assembled, Iridescent, Crustacean-Mimetic Nanocomposites with Tailored Periodicity and Layered Cuticular Structure

Natural high-performance materials inspire the pursuit of ordered hard/soft nanocomposite structures at high fractions of reinforcements and with balanced molecular interactions. Herein, we develop a facile, waterborne self-assembly pathway to mimic the multiscale cuticle structure of the crustacean armor by combining hard reinforcing cellulose nanocrystals (CNCs) with soft poly(vinyl alcohol) (PVA). We show iridescent CNC nanocomposites with cholesteric liquid-crystal structure, in which different helical pitches and photonic band gaps can be realized by varying the CNC/PVA ratio. We further show that multilayered crustacean-mimetic materials with tailored periodicity and layered cuticular structure can be obtained by sequential preparation pathways. The transition from a cholesteric to a disordered structure occurs for a critical polymer concentration. Correspondingly, we find a transition from stiff and strong mechanical behavior to materials with increasing ductility. Crack propagation studies using scanning electron microscopy visualize the different crack growth and toughening mechanisms inside cholesteric nanocomposites as a function of the interstitial polymer content for the first time. Different extents of crack deflection, layered delamination, ligament bridging, and constrained microcracking can be observed. Drawing of highly plasticized films sheds light on the mechanistic details of the transition from a cholesteric/chiral nematic to a nematic structure. The study demonstrates how self-assembly of biobased CNCs in combination with suitable polymers can be used to replicate a hierarchical biological structure and how future design of these ordered multifunctional nanocomposites can be optimized by understanding mechanistic details of deformation and fracture.

Conducting, Self-Assembled, Nacre-Mimetic Polymer/Clay Nanocomposites

We demonstrate electrically and ionically conducting nacre-mimetic nanocomposites prepared using self-assembly of synthetic nanoclay in combination with

PEDOT

PSS and a poly(ionic liquid) polymer from aqueous dispersions. The resulting nacre-mimetics show high degrees of mesoscale order and combine high stiffness and high strength. In terms of conductivities, the resulting hybrids exceed simple additive behavior and display synergetic conductivities due to high levels of interfaces and anisotropic conductivity pathways. The approach highlights the integration of relevant functionalities into stiff and strong bioinspired materials, and shows that synergetic properties beyond mechanical performance can be realized in advanced multifunctional nanocomposites using nacre-inspired design principles.

Aligned bioinspired cellulose nanocrystal-based nanocomposites with synergetic mechanical properties and improved hygromechanical performance

Natural high-performance materials inspire the pursuit of ordered hard/soft nanocomposite structures at high fractions of reinforcements and with balanced supramolecular interactions. Such biomimetic design principles remain difficult to realize for bulk nanocomposites. Herein, we establish an effective drawing procedure that induces a high orientation of crystalline cellulose nanocrystals (CNCs) in a matrix of carboxymethylcellulose (CMC) at high level of reinforcements (50 vol %). We show such alignment in rather thick bulk films and report synergetic improvement with a simultaneous increase of stiffness, strength, and work-to-fracture as a function of the degree of alignment. Scanning electron microscopy and two-dimensional X-ray diffraction quantify the alignment of the cylindrical nanoparticles and link it to the extent of drawing and improvements in mechanical properties. We further show that the decline in mechanical properties of such waterborne all biobased nanocomposites at high relative humidity can be balanced using supramolecular modulation of the ionic interactions by exchanging the monovalent Na(+) counterion, present in CMC and CNC with di- or trivalent Cu(2+) and Fe(3+). This contribution demonstrates the importance of aligning one-dimensional reinforcements to achieve synergetic improvement in mechanical properties in sustainable bioinspired nanocomposites and suggests pathways to prepare water-stable materials based on a waterborne processing route.

Synergistic strengthening of polyelectrolyte complex membranes by functionalized carbon nanotubes and metal ions

Hydrophilic polymers have garnered much attention due to their critical roles in various applications such as molecular separation membranes, bio-interfaces, and surface engineering. However, a long-standing problem is that their mechanical properties usually deteriorate at high relative humidity (RH). Through the simultaneous incorporation of functionalized carbon nanotubes and copper ions (Cu(2+)), this study introduces a facile method to fabricate high strength polyelectrolyte complex nanohybrid membranes resistant to high RH (90%). For example, the tensile strength of the nanohybrid membranes is 55 MPa at 90% RH (80% of the original value at 30% RH). These results are explained by copper ions depressing the swelling degree of the membrane, and functionalized carbon nanotubes promoting stress transfer between the polymer matrix and them. The nanohybrid membranes are efficient in separating water/alcohol mixtures containing relatively high water content (up to 30 wt%), whereas common hydrophilic polymer membranes usually suffer from excessive swelling under this condition.

Bi-axially oriented polystyrene/montmorillonite nanocomposite films

Polystyrene (PS)/montmorillonite (MMT) nanocomposite films were prepared by bi-axially stretching compounded and extruded PS/MMT nanocomposite sheets, resulting in an improved level of exfoliation and orientation during stretching.

Facile and universal superhydrophobic modification to fabricate waterborne, multifunctional nacre-mimetic films with excellent stability

Although numerous kinds of waterborne, nacre-mimetic films with excellent properties have been fabricated via different assembly methods, it remains difficult to put those kinds of lightweight materials into practical applications because they are sensitive to water in the environment. Herein, a simple superhydrophobic modification method was used to enhance the repellency of film to water and/or corrosive liquids in the environment. Furthermore, it lowered the gas transmission rate of the films dramatically and improved the heat and flame shield capabilities. This approach could also be applied to other kinds of nacre-mimetic films, proving to be a versatile, low-cost, fast, and facile method to produce large-area and thick, waterborne, multifunctional films with excellent repellency to water and some corrosive liquids in the environment, which will pave the road for the practical applications of nacre-mimetic films.

Enhanced plastic deformations of nanofibrillated cellulose film by adsorbed moisture and protein-mediated interactions

Biological composites are typically based on an adhesive matrix that interlocks rigid reinforcing elements in fiber composite or brick-and-mortar assemblies. In nature, the adhesive matrix is often made up of proteins, which are also interesting model systems, as they are unique among polymers in that we know how to engineer their structures with atomic detail and to select protein elements for specific interactions with other components. Here we studied how fusion proteins that consist of cellulose binding proteins linked to proteins that show a natural tendency to form multimer complexes act as an adhesive matrix in combination with nanofibrillated cellulose. We found that the fusion proteins are retained with the cellulose and that the proteins mainly affect the plastic yield behavior of the cellulose material as a function of water content. Interestingly, the proteins increased the moisture absorption of the composite, but the well-known plastifying effect of water was clearly decreased. The work helps to understand the functional basis of nanocellulose composites as materials and aims toward building model systems for molecular biomimetic materials.

Mechanical reinforcement of epoxy with self-assembled synthetic clay in smectic order

Epoxy films containing self-assembled 2D colloidal α-zirconium phosphate nanoplatelets (ZrP) in smectic order were prepared using a simple, energy-efficient fabrication process suitable to industrial processing. The ZrP nanoplatelets form a chiral smectic mesophase with simultaneous lamellar order and helical arrangements in epoxy. The epoxy nanocomposite films are transparent and flexible and exhibit exceptionally high tensile modulus and strength. The findings have broad implications for development of multifunctional materials for engineering applications.

Ionic supramolecular bonds preserve mechanical properties and enable synergetic performance at high humidity in water-borne, self-assembled nacre-mimetics

Although tremendous effort has been focused on enhancing the mechanical properties of nacre-mimetic materials, conservation of high stiffness and strength against hydration-induced decay of mechanical properties at high humidity remains a fundamental challenge in such water-borne high-performance materials. Herein, we demonstrate that ionic supramolecular bonds, introduced by infiltration of divalent Cu(2+) ions, allow efficient stabilization of the mechanical properties of self-assembled water-borne nacre-mimetics based on sustainable sodium carboxymethylcellulose (Na(+)CMC) and natural sodium montmorillonite nanoclay (Na(+)MTM) against high humidity (95% RH). The mechanical properties in the highly hydrated state (Young's modulus up to 13.5 GPa and tensile strength up to 125 MPa) are in fact comparable to a range of non-crosslinked nacre-mimetic materials in the dry state. Moreover, the Cu(2+)-treated nacre-inspired materials display synergetic mechanical properties as found in a simultaneous improvement of stiffness, strength and toughness, as compared to the pristine material. Significant inelastic deformation takes place considering the highly reinforced state. This contrasts the typical behaviour of tight, covalent crosslinks and is suggested to originate from a sacrificial, dynamic breakage and rebinding of transient supramolecular ionic bonds. Considering easy access to a large range of ionic interactions and alteration of counter-ion charge via external stimuli, we foresee responsive and adaptive mechanical properties in highly reinforced and stiff bio-inspired bulk nanocomposites and in other bio-inspired materials, e.g. nanocellulose papers and peptide-based materials.