Oriented MFI Membranes by Gel-Less Secondary Growth of Sub-100 nm MFI-Nanosheet Seed Layers

Functionalized zeolite regulates bone metabolic microenvironment

The regulation of bone metabolic microenvironment imbalances in diseases such as osteoporosis, bone defects, infections, and tumors remains a significant challenge in orthopedics. Therefore, it has become urgent to develop biomaterials with effective bone metabolic microenvironmental regulatory functions. Zeolites, as advanced biomedical materials, possess distinctive physicochemical properties such as multi-level pore structures, adjustable frameworks, easily modifiable surfaces, and excellent adsorption capabilities. These advantageous characteristics give zeolites broad application prospects in regulating the bone metabolic microenvironment. Therefore, this paper first classifies zeolites used to regulate the bone metabolic microenvironment based on their topological structures and compositional frameworks. Subsequently, it provides a detailed description of modification strategies for zeolite materials aimed at regulating this microenvironment. Next, a comprehensive summary was provided on the preparation strategies for zeolite materials aimed at regulating the bone metabolic microenvironment. Additionally, the paper focuses on the specific applications of zeolite materials in conditions of bone metabolic imbalance, such as osteoporosis, bone defects, orthopedic infections, and bone tumors, highlighting their potential in enhancing osteogenic microenvironments, controlling infections, and treating bone tumors. Finally, it outlines the prospects and challenges associated with the application of zeolites in regulating the bone metabolic microenvironment. This review comprehensively summarizes zeolites used for bone metabolic regulation, aiming to provide guidance for future research and application development.

NH2-MIL-125 Nanosheets Prepared via Crystallization Kinetics Modulation for Ultrathin Membrane Fabrication

Regulating both crystallographic orientation and thickness of titanium metal-organic framework (Ti-MOF) membranes remains a significant challenge. In this study, we pioneered the fabrication of uniform 29 nm thick NH2-MIL-125 nanosheet seeds by employing crystallization kinetics modulation approach. Through innovating confined counter-diffusion-assisted epitaxial growth under single-mode microwave heating, a highly c-oriented 80 nm thick NH2-MIL-125 membrane was prepared. Significant reduction in thickness endowed the membrane with unprecedented H2 permeance (1350 GPU) along with considerable H2/CO2 selectivity (19.1), exceeding the performance benchmarks of state-of-the-art NH2-MIL-125 membranes.

Exceptionally Fast Separation of Xylene Isomers with Zeolitic Nanotube Array Membranes

The separation of xylene isomers is of vital importance in chemical industry but remains challenging due to their similar structure and overlapping physiochemical properties. Membrane-based separations using the zeolite MFI, graphene oxide, and metal-organic frameworks have been intensively studied for this application, but the performance is limited by the well-known rule that the filtrate permeance scales inversely with the membrane thickness. We propose a novel membrane design that is capable of breaking this rule, based on an array of recently discovered zeolite nanotubes. Each zeolite nanotube possesses a 3.6-nm-wide central channel, connecting to dense, uniform 0.8-nm-wide holes on its wall that act as selective pores. Comprehensive molecular dynamics simulations show that this membrane exhibits permeance exceeding current state-of-the-art membranes by at least an order of magnitude while simultaneously maintaining an acceptable selectivity. In particular, a thicker membrane featuring longer zeolite nanotubes exhibits a higher permeance due to the presence of more selective pores. The proposed membrane design is expected to be broadly applied to other gas separations and even desalination as long as zeolitic nanotubes with customized pores are available.

2D MOFs and Zeolites for Composite Membrane and Gas Separation Applications: A Brief Review

Commercial membranes have predominantly been fabricated from polymers due to their economic viability and processability. This choice offers significant advantages in energy efficiency, cost-effectiveness, and operational simplicity compared to conventional separation techniques like distillation. However, polymeric membranes inherently exhibit a trade-off between their permeability and selectivity, which is summarized in the Robeson upper bound. To potentially surpass these limitations, mixed-matrix membranes (MMMs) can be an alternative solution, which can be constructed by combining polymers with inorganic additives such as metal-organic frameworks (MOFs) and zeolites. Incorporating high-aspect-ratio fillers like MOF nanosheets and zeolite nanosheets is of significant importance. This incorporation not only enhances the efficiency of separation processes but also reinforces the mechanical robustness of the membranes. We outline synthesis techniques for producing two-dimensional (2D) crystals (including nanocrystals with high aspect ratio) and provide examples of their integration into membranes to customize separation performances. Moreover, we propose a potential trajectory for research in the area of high-aspect-ratio materials-based MMMs, supported by a mathematical-model-based performance prediction.

Pore size engineering of cost-effective all-nanoporous multilayer membranes for propane/propylene separation

In this study, a new multi-layer hybrid nanocomposite membrane named MFI/GO/ZIF-8 has been synthesized. This membrane combines three nanoporous materials with different morphologies in one membrane without using polymer materials. This allows access to a previously accessible region of very high permeability and selectivity properties. In addition to introducing a new and efficient MFI/GO/ZIF-8 membrane in this work, controlling the pore size of the zeolite layer has been investigated to increase the selectivity and permeability of propylene. The membrane was made using a solvent-free hydrothermal method and a layer-by-layer deposition method. To control the pore size of the MFI layer, a two-step synthesis strategy has been implemented. In the first step, three key parameters, including crystallization time, NaOH concentration and aging time of initial suspension, are controlled. In the second step, the effect of three additional parameters including hydrothermal time, hydrothermal temperature and NH4F concentration has been investigated. The results show that the optimal pore size has decreased from 177.8 nm to 120.53 nm (i.e., 32.2%). The MFI/GO/ZIF-8 membrane with fine-tuned crystal size in the zeolite layer was subjected to detailed tests for propylene selectivity and permeability. The structural characteristics of the membrane were also performed using FT-IR, XRD, FESEM and EDS techniques. The results show that the synergistic interaction between the three layers in the nanocomposite membrane significantly improves the selectivity and permeability of propylene. The permeability and selectivity of propylene increased from 50 to 60 GPU and from 136 to 177, respectively, before and after precise crystal size control. MFI/GO/ZIF-8 membrane by controlling the pore size of the zeolite layer shows a significant increase of 23.1% in selectivity and 16.7% in propylene permeability compared to the initial state. Also, due to the precise synthesis method, the absence of solvent and the use of cheap support, the prepared membrane is considered an environmentally friendly and low-cost membrane. This study emphasizes the potential of increasing the selectivity and permeability of propylene in the MFI/GO/ZIF-8 hybrid membrane by controlling the crystal size of the zeolite layer.

Oriented Ultrathin π-complexation MOF Membrane for Ethylene/Ethane and Flue Gas Separations

Rational design and engineering of high-performance molecular sieve membranes towards C2 H4 /C2 H6 and flue gas separations remain a grand challenge to date. In this study, through combining pore micro-environment engineering with meso-structure manipulation, highly c-oriented sub-100 nm-thick Cu@NH2 -MIL-125 membrane was successfully prepared. Coordinatively unsaturated Cu ions immobilized in the NH2 -MIL-125 framework enabled high-affinity π-complexation interactions with C2 H4 , resulting in an C2 H4 /C2 H6 selectivity approaching 13.6, which was 9.4 times higher than that of pristine NH2 -MIL-125 membrane; moreover, benefiting from π-complexation interactions between CO2 and Cu(I) sites, our membrane displayed superior CO2 /N2 selectivity of 43.2 with CO2 permeance of 696 GPU, which far surpassed the benchmark of other pure MOF membranes. The above multi-scale structure optimization strategy is anticipated to present opportunities for significantly enhancing the separation performance of diverse molecular sieve membranes.

Two-Dimensional MFI-Type Zeolite Flow Battery Membranes

Vanadium flow battery (VFB) is one of the most reliable stationary electrochemical energy-storage technologies, and a membrane with high vanadium resistance and proton conductivity is essential for manufacturing high-performance VFBs. In this study, a two-dimensional (2D) MFI-type zeolite membrane was fabricated from zeolite nanosheet modules, which displayed excellent vanadium resistance (0.07 mmol L-1 h-1 ) and proton conductivity (0.16 S cm-1 ), yielding a coulombic efficiency of 93.9 %, a voltage efficiency of 87.6 %, and an energy efficiency of 82.3 % at 40 mA cm-2 . The self-discharge period of a VFB equipped with 2D MFI-type zeolite membrane increased up to 116.2 h, which was significantly longer than that of the commercial perfluorinated sulfonate membrane (45.9 h). Furthermore, the corresponding battery performance remained stable over 1000 cycles (>1500 h) at 80 mA cm-2 . These findings demonstrate that 2D MFI-type membranes are promising ion-conductive membranes applicable for stationary electrochemical energy-storage devices.

Room-Temperature Synthesis of Zeolite Membranes toward Optimized Microstructure and Enhanced Butane Isomer Separation Performance

Room temperature (RT) synthesis of high-performance zeolite membranes, which is profound from techno-economic and eco-friendly perspectives, remains a grand challenge. In this work, we pioneered the RT preparation of well-intergrown pure-silica MFI zeolite (Si-MFI) membranes, which was realized through adopting highly reactive NH₄F-mediated gel as nutrient during epitaxial growth. Benefiting from the introduction of fluoride anions as mineralizing agent as well as precisely tuned nucleation and growth kinetics at RT, both their grain boundary structure and thickness could be deliberately controlled, resulting in the formation of Si-MFI membranes showing unprecedented n-/i-butane separation factor (96.7) and n-butane permeance (5.16 × 10^-7 mol m^-2 s^-1 Pa^-1) in the case of a feed molar ratio of 10/90, which well transcended the state-of-the-art membranes reported in the literature. This RT synthetic protocol was also proven effective for preparing highly b-oriented Si-MFI film, thus showing great promise for the preparation of diverse zeolite membranes with optimized microstructure and superior performance.

Nematic suspension of a microporous layered silicate obtained by forceless spontaneous delamination via repulsive osmotic swelling for casting high-barrier all-inorganic films

Exploiting the full potential of layered materials for a broad range of applications requires delamination into functional nanosheets. Delamination via repulsive osmotic swelling is driven by thermodynamics and represents the most gentle route to obtain nematic liquid crystals consisting exclusively of single-layer nanosheets. This mechanism was, however, long limited to very few compounds, including 2:1-type clay minerals, layered titanates, or niobates. Despite the great potential of zeolites and their microporous layered counterparts, nanosheet production is challenging and troublesome, and published procedures implied the use of some shearing forces. Here, we present a scalable, eco-friendly, and utter delamination of the microporous layered silicate ilerite into single-layer nanosheets that extends repulsive delamination to the class of layered zeolites. As the sheet diameter is preserved, nematic suspensions with cofacial nanosheets of ≈9000 aspect ratio are obtained that can be cast into oriented films, e.g., for barrier applications.

One-Step Scalable Fabrication of Highly Selective Monolithic Zeolite MFI Membranes for Efficient Butane Isomer Separation

The reproducible fabrication of large-area zeolite membranes for gas separation is still a great challenge. We report the scalable fabrication of high-performance zeolite MFI membranes by single-step secondary growth on the 19-channel alumina monoliths for the first time. The packing density and mechanical strength of the monolithic membranes are much higher for these than for tubular ones. Separation performance of the monolithic membranes toward the butane isomer mixture was comparably evaluated using the vacuum and Wicke-Kallenbach modes. The n-butane permeances and n-butane/i-butane separation factors for the three membranes with an effective area of ∼84 cm² were >1.0 × 10^-7 mol (m² s Pa)^-1 and >50 at 343 K for an equimolar n-butane/i-butane mixture, respectively. We succeeded in scaling up the membrane synthesis with the largest area of 270 cm² to date which has 1.3 times the area of an industrial 1 m long tubular membrane. Monolith supported zeolite MFI membranes show great potential for industrial n-butane/i-butane separation.

Twin-free, directly synthesized MFI nanosheets with improved thickness uniformity and their use in membrane fabrication

Zeolite nanosheets can be used for the fabrication of low-defect-density, thin, and oriented zeolite separation membranes. However, methods for manipulating their morphology are limited, hindering progress toward improved performance. We report the direct synthesis (i.e., without using exfoliation, etching, or other top-down processing) of thin, flat MFI nanosheets and demonstrate their use as high-performance membranes for xylene isomer separations. Our MFI nanosheets were synthesized using nanosheet fragments as seeds instead of the previously used MFI nanoparticles. The obtained MFI nanosheets exhibit improved thickness uniformity and are free of rotational and MEL intergrowths as shown by transmission electron microscopy (TEM) imaging. The nanosheets can form well-packed nanosheet coatings. Upon gel-free secondary growth, the obtained zeolite MFI membranes show high separation performance for xylene isomers at elevated temperature (e.g., p-xylene flux up to 1.5 × 10^-3 mol m^-2 s^-1 and p-/o-xylene separation factor of ~600 at 250°C).

Advances and challenges in the development of nanosheet membranes

The development of highly efficient separation membranes utilizing emerging materials with controllable pore size and minimized thickness could greatly enhance the broad applications of membrane-based technologies. Having this perspective, many studies on the incorporation of nanosheets in membrane fabrication have been conducted, and strong interest in this area has grown over the past decade. This article reviews the development of nanosheet membranes focusing on two-dimensional materials as a continuous phase, due to their promising properties, such as atomic or nanoscale thickness and large lateral dimensions, to achieve improved performance compared to their discontinuous counterparts. Material characteristics and strategies to process nanosheet materials into separation membranes are reviewed, followed by discussions on the membrane performances in diverse applications. The review concludes with a discussion of remaining challenges and future outlook for nanosheet membrane technologies.

Contribution of Pore-Connectivity to Permeation Performance of Silicalite-1 Membrane; Part II, Diffusivity of C6 Hydrocarbon in Micropore

This study investigated the permeation behaviors of n-hexane and 2-methylpentane through two-types of silicalite-1 membranes that have different pore-connectivity. The permeation mechanisms of these hydrocarbons were able to be explained by the adsorption-diffusion model. In addition, the fluxes through silicalite-1 membranes could be expressed by the modified Fick's first law. The hydrocarbon fluxes through S-1_S with better pore-connectivity were ca. 3-20 times larger than those through S-1_M with poor pore-connectivity. For these membranes with different pore-connectivity, the activation energy of diffusion of n-hexane was 17.5 kJ mol^-1 for the membrane with better pore-connectivity and 18.0 kJ mol^-1 for the membrane with poorer pore-connectivity, whereas for 2-methylpentane it was 17.9 and 33.0 kJ mol^-1, respectively. We concluded that the pore-connectivity in silicalite-1 membrane significantly influences the molecular diffusivities.

Hierarchy Control of MFI Zeolite Membrane towards Superior Butane Isomer Separation Performance

Microstructural optimization (such as thickness and preferred orientation) is a major concern for performance enhancement of zeolite membranes. In this study, we demonstrated that the introduction of hierarchy easily enabled concurrent thickness reduction and orientation control of zeolite membranes. Specifically, hierarchical MFI zeolite membranes comprising higher degree of (h0h) preferentially oriented ultrathin (ca. 390 nm) selective top layers and porous intermediate layers on porous α-Al₂ O₃ substrates were fabricated. The use of hollow-structured MFI nanoseeds and the employment of single-mode microwave heating during membrane processing were found indispensable for the preparation of MFI zeolite membranes with superior butane isomer separation performance, thereby surpassing the current n-/i-butane selectivity versus n-butane permeance trade-off limits of MFI zeolite membranes prepared via solution-based synthetic protocols.

Gas-sieving zeolitic membranes fabricated by condensation of precursor nanosheets

The synthesis of molecular-sieving zeolitic membranes by the assembly of building blocks, avoiding the hydrothermal treatment, is highly desired to improve reproducibility and scalability. Here we report exfoliation of the sodalite precursor RUB-15 into crystalline 0.8-nm-thick nanosheets, that host hydrogen-sieving six-membered rings (6-MRs) of SiO₄ tetrahedra. Thin films, fabricated by the filtration of a suspension of exfoliated nanosheets, possess two transport pathways: 6-MR apertures and intersheet gaps. The latter were found to dominate the gas transport and yielded a molecular cutoff of 3.6 Å with a H₂/N₂ selectivity above 20. The gaps were successfully removed by the condensation of the terminal silanol groups of RUB-15 to yield H₂/CO₂ selectivities up to 100. The high selectivity was exclusively from the transport across 6-MR, which was confirmed by a good agreement between the experimentally determined apparent activation energy of H₂ and that computed by ab initio calculations. The scalable fabrication and the attractive sieving performance at 250-300 °C make these membranes promising for precombustion carbon capture.

An Extrinsic-Pore-Containing Molecular Sieve Film: A Robust, High-Throughput Membrane Filter

MFI type zeolites with 10-membered-ring pores (ca. 0.55 nm) have the ability to separate p-xylene (ca. 0.58 nm) from its bulkier isomers. Here, we introduced non-zeolitic micropores (ca. 0.6-1.5 nm) and mesopores (ca. 2-7 nm) to a conventional microporous MFI type zeolite membrane, yielding an unprecedented hierarchical membrane structure. The uniform, embedded non-zeolitic pores decreased defect formation considerably and facilitated molecular transport, resulting in high p-xylene perm-selectivity and molar flux. Specifically, compared to a conventional, crack network-containing MFI membranes of similar thickness (ca. 1 μm), the mesoporous MFI membranes showed almost double p-xylene permeance (ca. 1.6±0.4×10^-7  mol m^-2  s^-1  Pa^-1 ) and a high p-/o-xylene separation factor (ca. 53.8±7.3 vs. 3.5±0.5 in the conventional MFI membrane) at 225 °C. The embedded non-zeolitic pores allowed for decreasing the separation performance degradation, which was apparently related to coke formation.

Scalable crystalline porous membranes: current state and perspectives

Crystalline porous materials (CPMs) with uniform and regular pore systems show great potential for separation applications using membrane technology. Along with the research on the synthesis of precisely engineered porous structures, significant attention has been paid to the practical application of these materials for preparation of crystalline porous membranes (CPMBs). In this review, the progress made in the preparation of thin, large area and defect-free CPMBs using classical and novel porous materials and processing is presented. The current state-of-the-art of scalable CPMBs with different nodes (inorganic, organic and hybrid) and various linking bonds (covalent, coordination, and hydrogen bonds) is revealed. The advances made in the scalable production of high-performance crystalline porous membranes are categorized according to the strategies adapted from polymer membranes (interfacial assembly, solution-casting, melt extrusion and polymerization of CPMs) and tailored based on CPM properties (seeding-secondary growth, conversion of precursors, electrodeposition and chemical vapor deposition). The strategies are compared and ranked based on their scalability and cost. The potential applications of CPMBs have been concisely summarized. Finally, the performance and challenges in the preparation of scalable CPMBs with emphasis on their sustainability are presented.

Highly Ordered Nanochannels in a Nanosheet-Directed Thin Zeolite Nanofilm for Precise and Fast CO2 Separation

Precise molecular and ion separations depend largely on the size and uniformity of the nanochannels in a defect-free microporous nanofilm. Ordered and perpendicular nanochannels with uniform pore size are assembled into a continuous and defect-free film by a "gel nuclei-less" route. The ultrathin (<50 nm) zeolite nanosheets seeding layer induces the formation of defect-free zeolite nanofilms (500-800 nm) with preferential [100] orientation well-aligned to the transport pathway. The large-area and thin silicoaluminophosphate-34 (SAPO-34) nanofilm consisting of uniform and straight nanochannels shows a milestone CO₂ permeance of ≈1.0 × 10^-5 mol (m² s Pa)^-1 and high CO₂ /CH₄ and CO₂ /N₂ selectivities of 135 and 41 in equimolar binary mixtures at room temperature and 0.2 MPa feed pressure, respectively. These results suggest that highly oriented and thin SAPO-34 nanofilms prepared from nanosheets might have great potential for CO₂ capture from natural gas, biogas, and flue gas.

Single-Mode Microwave Heating-Induced Concurrent Out-of-Plane Twin Growth Suppression and In-Plane Epitaxial Growth Promotion of b-Oriented MFI Film under Mild Reaction Conditions

In this study, single-mode microwave heating was applied in epitaxial growth of b-oriented MFI seed monolayer prepared by facile manual assembly, resulting in the formation of well-intergrown and highly b-oriented MFI film with few twins. It exhibited a precise molecular sieving property at a reaction temperature no higher than 100 °C within 2 hours, therefore making it possible for easy operation in an open environment. The capability for concurrent suppression of undesired out-of-plane twin growth and promotion of in-plane epitaxial growth rate under mild reaction conditions was attributed to the obvious superiority of single-mode microwave heating in comparison with conventional multi-mode microwave heating in aspects of microwave field uniformity and intensity. Our research indicated that the single-mode microwave heating technique could potentially be a useful tool for improving the microstructure and therefore the performance of diverse zeolite films.