Unobstructed Ultrathin Gas Transport Channels in Composite Membranes by Interfacial Self-Assembly

Reverse filling approach to mixed matrix covalent organic framework membranes for gas separation

Mixed-matrix membranes that combine the merits of polymer and filler materials offer high potential for molecular separations, but precisely engineering the filler phase structure to give full play to the role of filler materials remains challenging. Herein, we explore a reverse-filling approach to fabricate mixed-matrix membranes with continuous and vertically penetrating covalent organic framework channels for CO2 separation. Covalent organic framework nanosheets as building blocks are pre-assembled into a robust and vertically oriented covalent organic framework scaffold via ice templating method, with the subsequent polyimide filling into the scaffold. The scaffold inherits the intrinsic CO2-philic pore structure of nanosheets, which serves as fast and selective CO2 transport channels in the membrane. The resulting membrane exhibits high CO2 permeability of 972 Barrer and CO2/CH4 selectivity of 58, along with long-term stability and scale-up capability. This approach may stimulate the thinking about how to design advanced mixed-matrix membranes.

Zinc Coordination-Polymer-Mediated Self-Assembly of Nanoparticles into "Brick-and-Mortar" Membranes for Hydrogen Separation

Zeolitic imidazolate framework-8 (ZIF-8) with high stability and porosity is a promising candidate for hydrogen separation membranes. However, most ZIF-8 polycrystalline membranes exhibit low H2/CO2 (kinetic diameters of 2.9/3.3 Å) mixed gas selectivity, due to the intercrystalline defects and the unprecise molecular sieving originated from framework flexibility of ZIF-8 structure with a theoretical aperture size of 3.4 Å. Here, inspired by nacre's "brick-and-mortar" structure, we develop mixed matrix type composite membranes in which dominant crystalline ZIF-8 nanoparticles (bricks) are interconnected by ultrathin zinc coordination polymer interlayers (mortar) via self-assembling. Driven by coordination bonds between Zn2+ from precursor colloid and branched polyethyleneimine (PEI), a zinc coordination polymer network is formed to connect ZIF-8 nanoparticles through interactions between Zn2+ of coordination polymer and surface terminal groups on ZIF-8 nanoparticles, thus eliminating intercrystalline void defects and providing a highly selective H2 transport pathway. Meanwhile, the micropores and large cavities in ZIF-8 allow fast H2 transport. Benefitting from both highly selective pathway and fast H2 transport through porous ZIF-8, the optimized ZIF-8-PEI membrane exhibits a record-high H2 permeability of ~1.78×105 Barrer with a high mixed gas H2/CO2 selectivity of 176, surpassing state-of-the-art performance. This bioinspired multifunctional membrane expands the scope of molecular sieving membrane.

Molecular Weaving Towards Flexible Covalent Organic Framework Membranes for Efficient Gas Separations

Covalent organic frameworks (COFs) exhibit considerable potential in gas separations owing to their remarkable stability and tunable pore structures. Nevertheless, their application as gas separation membranes is hindered by limited size-sieving capabilities and poor processability. In this study, we propose a novel molecular weaving strategy that combines hydroxyl polymers and 2D TpPa-SO3H COF nanosheets, achieving high gas separation efficiency. Driven by the strong electrostatic interactions, the hydroxyl chains thread through the COF pores, effectively weaving and assembling the composites to achieve exceptional flexibility and high mechanical strength. The penetrated chains also reduce the effective pore size of COFs, and combined with the "secondary confinement effect" stemming from abundant CO2 sorption sites in the channels, the PVA@TpPa-SO3H membrane demonstrates a remarkable H2 permeance of 1267.3 GPU and an H2/CO2 selectivity of 43, surpassing the 2008 Robson upper bound limit. This facile strategy holds promise for the manufacture of large-area COF-based membranes for small-sized gas separations.

Controlled Radical Copolymerization toward Tailored F/N Hybrid Polymers by Using Light-Driven Organocatalysis

Controlled radical copolymerizations present attractive avenues to obtain polymers with complicated compositions and sequences. In this work, we report the development of a visible-light-driven organocatalyzed controlled copolymerization of fluoroalkenes and acyclic N-vinylamides for the first time. The approach enables the on-demand synthesis of a broad scope of amide-functionalized main-chain fluoropolymers via novel fluorinated thiocarbamates, facilitating regulations over chemical compositions and alternating fractions by rationally selecting comonomer pairs and ratios. This method allows temporally controlled chain-growth by external light, and maintains high chain-end fidelity that promotes facile preparation of block sequences. Notably, the obtained F/N hybrid polymers, upon hydrolysis, afford free amino-substituted fluoropolymers versatile for post modifications toward various functionalities (e.g., amide, sulfonamide, carbamide, thiocarbamide). We further demonstrate the in situ formation of polymer networks with desirable properties as protective layers on lithium metal anodes, presenting a promising avenue for advancing lithium metal batteries.

Recent advances in the interfacial engineering of MOF-based mixed matrix membranes for gas separation

The membrane process stands as a promising and transformative technology for efficient gas separation due to its high energy efficiency, operational simplicity, low environmental impact, and easy up-and-down scaling. Metal-organic framework (MOF)-polymer mixed matrix membranes (MMMs) combine MOFs' superior gas-separation performance with polymers' processing versatility, offering the opportunity to address the limitations of pure polymer or inorganic membranes for large-scale integration. However, the incompatibility between the rigid MOFs and flexible polymer chains poses a challenge in MOF MMM fabrication, which can cause issues such as MOF agglomeration, sedimentation, and interfacial defects, substantially weakening membrane separation efficiency and mechanical properties, particularly gas separation. This review focuses on engineering MMMs' interfaces, detailing recent strategies for reducing interfacial defects, improving MOF dispersion, and enhancing MOF loading. Advanced characterisation techniques for understanding membrane properties, specifically the MOF-polymer interface, are outlined. Lastly, it explores the remaining challenges in MMM research and outlines potential future research directions.

Ionic-liquid-modified MOFs incorporated in a mixed-matrix membrane by metal-site anchoring for gas separation

Through metal-site anchoring, metal-organic frameworks (MOFs) were modified with ionic liquids (ILs) and used as a porous filler to prepare mixed-matrix membranes (MMMs). The targeted growth of the IL exposed more active sites and greatly enhanced CO2 transfer in the MMMs, which exhibited excellent gas separation performance and long durability.

Micro and Nanoporous Membrane Platforms for Carbon Neutrality: Membrane Gas Separation Prospects

Recently, carbon neutrality has been promoted as a potentially practical solution to global CO2 emissions and increasing energy-consumption challenges. Many attempts have been made to remove CO2 from the environment to address climate change and rising sea levels owing to anthropogenic CO2 emissions. Herein, membrane technology is proposed as a suitable solution for carbon neutrality. This review aims to comprehensively evaluate the currently available scientific research on membranes for carbon capture, focusing on innovative microporous material membranes used for CO2 separation and considering their material, chemical, and physical characteristics and permeability factors. Membranes from such materials comprise metal-organic frameworks, zeolites, silica, porous organic frameworks, and microporous polymers. The critical obstacles related to membrane design, growth, and CO2 capture and usage processes are summarized to establish novel membranes and strategies and accelerate their scaleup.

A High-Performance N2-Selective MXene Membrane with Double Selectivity Mechanism for N2/CH4 Separation

Membrane-based separation process for unconventional natural gas purification (mainly N2/CH4 separation) has attracted more attention due to its considerable economic benefits. However, the majority of separation membranes at this stage, particularly N2-selective membranes, achieve the desired separation target by mainly relying on the diffusivity-selectivity mechanism. To overcome the limitation of a single mechanism, 2D lamellar MXene membranes with a double selectivity mechanism are prepared to enhance N2 permeance and N2/CH4 selectivity via introducing unsaturated metal sites into MXene, which can form specific interactions with N2 molecules and enhance N2 permeation. The resulting membranes exhibit an inspiring N2/CH4 separation performance with an N2 permeance of 344 GPU and N2/CH4 selectivity of 13.76. The collaboration of the double selectivity mechanism provides a new idea for the development of a novel N2-selective membrane for N2 removal and CH4 purification, which further broadens the application prospects of membrane separation technology in the field of unconventional natural gas purification.

Porous organic framework membranes based on interface-induced polymerisation: design, synthesis and applications

Porous organic frameworks (POFs) are novel porous materials that have attracted much attention due to their extraordinary properties, such as high specific surface area, tunable pore size, high stability and ease of functionalisation. However, conventional synthesised POFs are mostly large-sized particles or insoluble powders, which are difficult to recycle and have low mass transfer efficiencies, limiting the development of their cutting-edge applications. Therefore, processing POF materials into membrane structures is of great significance. In recent years, interface engineering strategies have proved to be efficient methods for the formation of POF membranes. In this perspective, recent advances in the use of interfaces to prepare POF membranes are reviewed. The challenges of this strategy and the potential applications of the formed POF membranes are discussed.

A roadmap to enhance gas permselectivity in metal-organic framework-based mixed-matrix membranes

Performing gas separation at high efficiency with minimum energy input and reduced carbon footprint is a major challenge. While several separation methods exist at various technology readiness levels, porous membrane-based separation is considered as a disruptive technology. To attain sustainability and required efficiency, different approaches of membrane design have been explored. However, the selectivity-permeation trade-off and membrane aging have restricted further advancement. In this regard, a new generation composite made of organic polymers and metal-organic framework (MOF) fillers shows substantial promise. Organic polymer matrix allows easy processibility, but it has poor permselectivity for gas molecules. Metal-organic frameworks are excellent sieving materials; however, they suffer from poor processibility issues. A combination of these two components makes an ideal sieving membrane, which can potentially outnumber the existing energy intensive distillation strategies. In this perspective, we have discussed key indices that regulate gas permselectivity by a careful selection of the existing literature. While the target gas flux and selectivity values have been a part of many previous reviews and articles, we have presented a concise discussion on the interface design of the MOF-polymer membrane, morphology, and orientation control of MOF fillers in the matrix. Following this, a future roadmap to overcome challenges related to MOF-polymer interfacial defects is outlined.

Truly combining the advantages of polymeric and zeolite membranes for gas separations

Mixed-matrix membranes (MMMs) have been investigated to render energy-intensive separations more efficiently by combining the selectivity and permeability performance, robustness, and nonaging properties of the filler with the easy processing, handling, and scaling up of the polymer. However, truly combining all in one single material has proven very challenging. In this work, we filled a commercial polyimide with ultrahigh loadings of a high-aspect ratio, CO₂-philic Na-SSZ-39 zeolite with a three-dimensional channel system that precisely separates gas molecules. By carefully designing both zeolite and MMM synthesis, we created a gas-percolation highway across a flexible and aging-resistant (more than 1 year) membrane. The combination of a CO₂-CH₄ mixed-gas selectivity of ~423 and a CO₂ permeability of ~8300 Barrer outperformed all existing polymer-based membranes and even most zeolite-only membranes.

Advances in metal-organic framework-based membranes

Membrane-based separations have garnered considerable attention owing to their high energy efficiency, low capital cost, small carbon footprint, and continuous operation mode. As a class of highly porous crystalline materials with well-defined pore systems and rich chemical functionalities, metal-organic frameworks (MOFs) have demonstrated great potential as promising membrane materials over the past few years. Different types of MOF-based membranes, including polycrystalline membranes, mixed matrix membranes (MMMs), and nanosheet-based membranes, have been developed for diversified applications with remarkable separation performances. In this comprehensive review, we first discuss the general classification of membranes and outline the historical development of MOF-based membranes. Subsequently, particular attention is devoted to design strategies for MOF-based membranes, along with detailed discussions on the latest advances on these membranes for various gas and liquid separation processes. Finally, challenges and future opportunities for the industrial implementation of these membranes are identified and outlined with the intent of providing insightful guidance on the design and fabrication of high-performance membranes in the future.

Controlled Growth and Self-Assembly of Multiscale Organic Semiconductor

Currently, organic semiconductors (OSs) are widely used as active components in practical devices related to energy storage and conversion, optoelectronics, catalysis, and biological sensors, etc. To satisfy the actual requirements of different types of devices, chemical structure design and self-assembly process control have been synergistically performed. The morphology and other basic properties of multiscale OS components are governed on a broad scale from nanometers to macroscopic micrometers. Herein, the up-to-date design strategies for fabricating multiscale OSs are comprehensively reviewed. Related representative works are introduced, applications in practical devices are discussed, and future research directions are presented. Design strategies combining the advances in organic synthetic chemistry and supramolecular assembly technology perform an integral role in the development of a new generation of multiscale OSs.

Network Structure Engineering of Organosilica Membranes for Enhanced CO2 Capture Performance

The membrane separation process for targeted CO2 capture application has attracted much attention due to the significant advantages of saving energy and reducing consumption. High-performance separation membranes are a key factor in the membrane separation system. In the present study, we conducted a detailed examination of the effect of calcination temperatures on the network structures of organosilica membranes. Bis(triethoxysilyl)acetylene (BTESA) was selected as a precursor for membrane fabrication via the sol-gel strategy. Calcination temperatures affected the silanol density and the membrane pore size, which was evidenced by the characterization of FT-IR, TG, N2 sorption, and molecular size dependent gas permeance. BTESA membrane fabricated at 500 °C showed a loose structure attributed to the decomposed acetylene bridges and featured an ultrahigh CO2 permeance around 15,531 GPU, but low CO2/N2 selectivity of 3.8. BTESA membrane calcined at 100 °C exhibited satisfactory CO2 permeance of 3434 GPU and the CO2/N2 selectivity of 22, displaying great potential for practical CO2 capture application.

Metal-Organic Frameworks in Mixed-Matrix Membranes for High-Speed Visible-Light Communication

Mixed-matrix membranes (MMMs) based on luminescent metal-organic frameworks (MOFs) and emissive polymers with the combination of their unique advantages have great potential in separation science, sensing, and light-harvesting applications. Here, we demonstrate MMMs for the field of high-speed visible-light communication (VLC) using a very efficient energy transfer strategy at the interface between a MOF and an emissive polymer. Our steady-state and ultrafast time-resolved experiments, supported by high-level density functional theory calculations, revealed that efficient and ultrafast energy transfer from the luminescent MOF to the luminescent polymer can be achieved. The resultant MMMs exhibited an excellent modulation bandwidth of around 80 MHz, which is higher than those of most well-established color-converting phosphors commonly used for optical wireless communication. Interestingly, we found that the efficient energy transfer further improved the light communication data rate from 132 Mb/s of the pure polymer to 215 Mb/s of MMMs. This finding not only showcases the promise of the MMMs for high-speed VLC but also highlights the importance of an efficient and ultrafast energy transfer strategy for the advancement of data rates of optical wireless communication.

An integrated materials approach to ultrapermeable and ultraselective CO2 polymer membranes

Advances in membrane technologies that combine greatly improved carbon dioxide (CO₂) separation efficacy with low costs, facile fabrication, feasible upscaling, and mechanical robustness are needed to help mitigate global climate change. We introduce a hybrid-integrated membrane strategy wherein a high-permeability thin film is chemically functionalized with a patchy CO₂-philic grafted chain surface layer. A high-solubility mechanism enriches the concentration of CO₂ in the surface layer hydrated by water vapor naturally present in target gas streams, followed by fast CO₂ transport through a highly permeable (but low-selectivity) polymer substrate. Analytical methods confirm the existence of an amine surface layer. Integrated multilayer membranes prepared in this way are not diffusion limited and retain much of their high CO₂ permeability, and their CO₂ selectivity is concurrently increased in some cases by more than ~150-fold.

PDMS with Tunable Side Group Mobility and Its Highly Permeable Membrane for Removal of Aromatic Compounds

Polydimethylsiloxane (PDMS), as the benchmark of organophilic membrane materials, still faces challenges for removal of aromatic compounds due to the undesirable transport channels. In this work, we propose to reconstruct the PDMS conformation with tunable side group mobility by introducing phenyl as rigid molecular spacer to relieve steric hindrance of large-sized aromatic molecules; meanwhile, polymer segments are loosely stacked to provide additional degrees of freedom as increasing the permeant size. Moreover, the reconstructed PDMS is engineered into the composite membrane with prevention of condensation of aromatic compounds in the substrate pores. The resulting thin-film composite membrane achieved one order of magnitude higher flux (11.8 kg m^-2  h^-1 ) with an equivalent separation factor (12.3) compared with the state-of-the-art membranes for aromatic removal. The permeant-customized membrane molecular and microstructure designing strategy opens a new avenue to develop membranes for specific separation targets.

Recent Advances in Polymer-Inorganic Mixed Matrix Membranes for CO2 Separation

Since the second industrial revolution, the use of fossil fuels has been powering the advance of human society. However, the surge in carbon dioxide (CO2) emissions has raised unsettling concerns about global warming and its consequences. Membrane separation technologies have emerged as one of the major carbon reduction approaches because they are less energy-intensive and more environmentally friendly compared to other separation techniques. Compared to pure polymeric membranes, mixed matrix membranes (MMMs) that encompass both a polymeric matrix and molecular sieving fillers have received tremendous attention, as they have the potential to combine the advantages of both polymers and molecular sieves, while cancelling out each other's drawbacks. In this review, we will discuss recent advances in the development of MMMs for CO2 separation. We will discuss general mechanisms of CO2 separation in an MMM, and then compare the performances of MMMs that are based on zeolite, MOF, metal oxide nanoparticles and nanocarbons, with an emphasis on the materials' preparation methods and their chemistries. As the field is advancing fast, we will particularly focus on examples from the last 5 years, in order to provide the most up-to-date overview in this area.

Recent Developments in High-Performance Membranes for CO2 Separation

In this perspective article, we provide a detailed outlook on recent developments of high-performance membranes used in CO₂ separation applications. A wide range of membrane materials including polymers of intrinsic microporosity, thermally rearranged polymers, metal–organic framework membranes, poly ionic liquid membranes, and facilitated transport membranes were surveyed from the recent literature. In addition, mixed matrix and polymer blend membranes were covered. The CO₂ separation performance, as well as other membrane properties such as film flexibility, processibility, aging, and plasticization, were analyzed.