Recent Development of Oxygen Evolution Electrocatalysts in Acidic Environment

Oxygen Evolution Enhancement of Bulk FeCoNiAlMo High-Entropy Alloy through Electrochemical Dealloying in ChCl-EG Deep Eutectic Solvent

High-entropy alloys (HEAs), which represent a new type of multielement alloys, have received growing research as potential electrocatalytic oxygen evolution reaction (OER) materials because of their excellent catalytic performances. In this study, the FeCoNiAlMo HEA with an equal atomic ratio was used as the precursor to form a three-dimensional porous structure through electrochemical dealloying in choline chloride ethylene glycol (ChCl-EG). At a current density of 10 mA cm-2, the overpotential of the porous alloy reached as low as 274 mV, which is lower than that of the commercial RuO2-IrO2. Furthermore, after long-term electrolysis, the alloy exhibited an excellent oxygen evolution performance and a good stability. Moreover, it was deduced that the dual-phase Fe20Co20Ni20Al20Mo20 HEA was mainly composed of face-centered cubic (FCC) and body-centered cubic (BCC) phases, and its phase distribution morphology was similar to that of the Turing structure. During the dealloying process, owing to the different corrosion resistances of the elements and the different elemental distributions within the two phases, the FCC phase underwent preferential corrosion. This unique structure synergistically reduces the energy barrier during water dissociation, imparting the material with a significant advantage in the OER.

Modulating electronic structure of cobalt silicate by iron-doping ensuring the boosted oxygen evolution reaction properties

The development of cost-effective, high-efficiency oxygen evolution reaction (OER) catalysts through precise compositional and structural design via guest doping engineering represents a significant research challenge. While cobalt silicate (CoSi) has emerged as a promising OER catalyst, its practical application has been limited by relatively high overpotential (η). In this study, we presented a strategic Fe-doping approach to engineer the electronic structure of CoSi, significantly enhancing its OER performance. Through hydrothermal synthesis, we successfully incorporated Fe atoms into the CoSi framework, creating hollow spherical iron-doped cobalt silicate (CoSi-Fe) catalysts. Comprehensive characterization revealed that the geometric and synergistic effects of Fe-doping facilitate: (1) increased exposure of active sites, (2) enhanced activity of Co/Fe dual sites, and (3) improved structural stability of Co species. Density functional theory (DFT) calculations further demonstrated that Fe incorporation optimizes reaction kinetics and improves electrical conductivity, collectively boosting OER activity. The optimized CoSi-Fe-3 catalyst (Co/Fe = 15:5) exhibits exceptional performance, achieving an overpotential of only 289 mV at 10 mA cm-2 (a 118 mV reduction compared to pristine CoSi of 407 mV) and superior to most reported metal silicate catalysts. We systematically analyzed the structure-activity relationship underlying this performance enhancement. This work establishes an effective doping strategy for developing high-performance silicate-based electrocatalysts, providing valuable insights for advancing renewable energy conversion technologies.

Synergistically Regulating the Electronic Structure and Stabilizing the Lattice Oxygen of Spinel Cobalt Oxide by Mo and Pr Dual Doping to Enhance Acidic Oxygen Evolution Performance

Developing active and durable nonprecious metal-based electrocatalysts for the acidic oxygen evolution reaction (OER) poses a significant challenge. Cobalt (Co)-based spinel oxides are promising non-noble metal-based acidic OER electrocatalysts, but their practical applications are hindered by inadequate activity and durability due to their nonideal electronic structure and easily leached Co species. Here, a dual-cation doping strategy based on molybdenum (Mo) and praseodymium (Pr) is developed to highly enhance the acidic OER activity and stability of Co3O4 spinel. Combining experimental and theoretical studies, it is revealed that Mo and Pr codoping can cooperatively modulate the electronic properties of Co3O4 and optimize the adsorption/desorption energies of reaction intermediates. Meanwhile, it can effectively suppress the formation of oxygen vacancies by enhancing Co-O bonds and avoid the dissolution of Co species in Co3O4 under acidic conditions. More importantly, codoping Co3O4 with Mo and Pr induces a thermodynamically favorable OER reaction pathway following the oxide path mechanism (OPM), resulting in a reduced reaction energy barrier for the rate-determining step. As a result, the Mo- and Pr-codoped Co3O4 (MoPr-Co3O4) exhibits enhanced OER performance, with a low overpotential of 254 mV at 10 mA cm-2 and good long-term stability of 120 h in an acidic medium.

Breaking the Activity-Stability Trade-Off of RuO2 via Metallic Ru Bilateral Regulation for Acidic Oxygen Evolution Reaction

Developing highly efficient acidic oxygen evolution reaction (OER) electrocatalysts is crucial for proton exchange membrane water electrolyzer. RuO2 electrocatalysts, which followed a kinetically favorable lattice oxygen mechanism, perform a preferable intrinsic activity, but poor stability for acidic OER. Recent work often sacrifices the intrinsic activity of RuO2 to enhance stability. The balance between the activity and stability of RuO2-based catalysts is still overlooked in current research. Here, we report a controlled method to introduce metallic Ru onto RuO2 catalysts to form the Ru4+─O─Ru0 interfacial structure for decreasing the Ru4+ oxidation state and promoting deprotonation kinetics. Metallic Ru can serve as the electron donor to lower the oxidation state of *Vo-RuO4 2- in Ru/RuO2 for stabilizing the structure of *Vo-RuO4 2--Ru/RuO2 to favour the acidic OER stability. Moreover, the deprotonation kinetics via the interfacial oxygen site between Ru4+ and Ru0 is significantly enhanced on Ru/RuO2 catalysts to improve the acidic OER activity. This work offers a unique perspective to balance the acidic OER activity and stability of RuO2.

Distribution of Oxygen Vacancies in RuO2 Catalysts and Their Roles in Activity and Stability in Acidic Oxygen Evolution Reaction

By combining density functional theory (DFT) calculations and the cluster expansion (CE) model in an active-learning framework, we comprehensively studied the distribution features of oxygen vacancies (OV's) as well as their contributions to the stability and activity of the RuO2 catalyst in acidic oxygen evolution reaction (OER). The results show that OV's prefer to be located at bridge oxygen sites on the RuO2(110) surface and the next-nearest-neighbor trans positions of surface RuO6 octahedra in pairs due to interactions between two OV's, and high concentrations of OV's exhibit a continuous zigzag distribution in the (110) plane of RuO2. The oxygen vacancy distribution can be explained by the charge repulsion between the low-valent Ru and O, which is referred to as the "heterovalent ion-oxygen exclusion principle". In addition, the DFT results show that the presence of OV's cannot improve the inherent OER activity of specific Ru sites since low-valent Ru sites hinder deprotonation of the second water molecule. Nevertheless, OV's can improve the stability of RuO2 by suppressing the lattice oxygen mechanism (LOM) path. In summary, this work provides deeper insights into the mechanism of the OER of RuO2 with OV's in acidic media and a possible way to improve catalyst performance by using oxygen vacancy engineering.

Regulating Ru-Ru Distance in RuO2 Catalyst by Lattice Hydroxyl for Efficient Water Oxidation

Highly active and durable electrocatalysts for the oxygen evolution reaction (OER) are crucial for proton exchange membrane water electrolysis (PEMWE). While doped RuO2 catalysts demonstrate good activity and stability, the presence of dopants limits the number of exposed active sites and complicates Ru recovery. Here, we present a monometallic RuO2 (d-RuO2) with lattice hydroxyl in the periodic structure as a high-performance OER electrocatalyst. The obtained d-RuO2 catalyst exhibits a low overpotential of 150 mV and long-term operational stability of 500 h at 10 mA cm-2, outperforming many Ru/Ir-based oxides ever reported. A PEMWE device using d-RuO2 sustains operation for 348 h at 200 mA cm-2. In-situ characterization reveals that the incorporation of lattice hydroxyl increases the Ru-Ru distance, which facilitates the turnover of the Ru oxidation state and promotes the formation of stable edge-sharing [RuO6] octahedra during the OER, thereby accelerating the formation of O-O bonds and suppressing the overoxidation of Ru sites. Additionally, the small particle size of the catalyst decreases the three-phase contact line and promotes bubble release. This study will provide insights into the design and optimization of catalysts for various electrochemical reactions.

Van der Waals heterostructures via spontaneous self-restacked assembling for enhanced water oxidation

The pursuit of sustainable energy solutions has identified water oxidation as a crucial reaction, with the oxygen evolution reaction (OER) serving as a decisive efficiency determinant in water technologies. This study presents a novel van der Waals (vdW) heterostructure catalyst, synthesized through a spontaneous self-restacking of nickel-iron-based phosphorus-sulfur compounds (NiPS3 and FePS3). Density Functional Theory (DFT) calculations underpinned the thermodynamic spontaneity of the restacking process, uncovering an electronic transition that significantly amplifies electrocatalytic functionality. The catalyst demonstrates a remarkable OER performance, achieving a low overpotential of 257 mV at 20 mA cm-2 and a Tafel slope of 49 mV dec-1 and demonstrates remarkable durability sustaining 500 mA cm-2 for 140 hours. In addition to its high performance, the material's rapid reconstruction facilitated by surface electron enrichment and the release of phosphate and sulfate during the OER underscores a dual enhancement in both activity and stability. The universality of the synthesis method is further demonstrated by extending the approach to other MPS3 materials (M = Mn, Co, Zn), establishing a generalized platform for developing high-performance OER catalysts. This work represents a significant advancement in the application of restacked vdW heterostructures as a foundation for advanced electrocatalytic materials.

Electron donation from carbon support enhances the activity and stability of ultrasmall ruthenium dioxide nanoparticles in acidic oxygen evolution reaction

Developing non-iridium (Ir)-based electrocatalysts with good stability and activity for acid oxygen evolution reaction (OER) is of great importance for electrocatalytic water splitting. Ruthenium dioxide (RuO2), which has lower price and higher OER activity, has been recognized as an attractive alternative to Ir-based electrocatalyst for acidic OER. However, the stability of most Ru-based electrocatalysts faces a great challenge in acidic condition. Here, a highly stable and active RuO2-based catalyst, tiny RuO2 nanoparticles inlaid onto carbon support (RuO2/C), is successfully prepared for acidic OER. Such a structure can efficiently inhibit the over-growth of RuO2 nanoparticles and prevent the agglomeration of RuO2 nanoparticles. Moreover, it is found that carbon support donate electron to RuO2 nanoparticles, which enhances the OER activity and stability of RuO2 during acidic OER. The RuO2/C exhibits an impressive OER performance with a low overpotential (197 mV at 10 mA cm-2) and low degradation rate (0.035 mV h-1) over a 450-h stability test in 0.5 M H2SO4, which are much better than the commercial Ir/C, RuO2 and the reported Ru-based electrocatalysts. This work provides an efficient strategy to simultaneously improve both stability and activity of Ru-based catalysts for acidic water oxidation.

Sustainable and cost-efficient hydrogen production using platinum clusters at minimal loading

Proton exchange membrane water electrolysis stands as a promising technology for sustainable hydrogen production, although its viability hinges on minimizing platinum (Pt) usage without sacrificing catalytic efficiency. Central to this challenge is enhancing the intrinsic activity of Pt while ensuring the stability of the catalyst. We herein present a Mo2TiC2 MXene-supported Pt nanocluster catalyst (Mo2TiC2-PtNC) that requires a minimal Pt content (36 μg cm-2) to function, yet remains highly active and stable. Operando spectroscopy and theoretical simulation provide evidence for anomalous charge transfer from the MXene substrate to PtNC, thus generating highly efficient electron-rich Pt sites for robust hydrogen evolution. When incorporated into a proton exchange membrane electrolyzer, the catalyst affords more than 8700 h at 200 mA cm-2 under ambient temperature with a decay rate of just 2.2 μV h-1. All the performance metrics of the present Mo2TiC2-PtNC catalysts are on par with or even surpass those of current hydrogen evolution electrocatalysts under identical operation conditions, thereby challenging the monopoly of high-loading Pt/C-20% in the current electrolyzer design.

Metal-oxygen bonding characteristics dictate activity and stability differences of RuO2 and IrO2 in the acidic oxygen evolution reaction

Ruthenium dioxide (RuO2) and iridium dioxide (IrO2) serve as benchmark electrocatalysts for the acidic oxygen evolution reaction (OER), yet their intrinsic activity-stability relationships remain elusive. Herein, we employ density functional theory (DFT) calculations to systematically investigate the origin of divergent OER catalytic behaviors between RuO2 and IrO2 in acidic media. Mechanistic analyses reveal that RuO2 follows the adsorbate evolution mechanism with superior activity (theoretical overpotential: 0.698 V vs. 0.909 V for IrO2), while IrO2 demonstrates enhanced stability due to a higher dissolution energy change (>2.9 eV vs. -0.306 eV for RuO2). Electronic structure analysis reveals that RuO2 exhibits ionic-dominated metal-oxygen bonds with delocalized electron distribution, facilitating intermediate desorption but promoting detrimental RuO42- dissolution. In contrast, IrO2 features covalent bonding characteristics with more electron filling in Ir-oxygen bonds (2.942 vs. 2.412 for RuO2), thereby stabilizing surface intermediates against dissolution at the expense of higher OER barriers. This work establishes a clear correlation between the bonding nature and electrocatalytic performance metrics, offering fundamental insights for the rational design of acid-stable OER electrocatalysts with optimized activity-stability relationships.

Versatile Decal-Transfer Method for Fabricating and Analyzing Microporous Layers in Polymer Electrolyte Membrane Water Electrolysis

Polymer electrolyte membrane water electrolysis (PEMWE) is hindered by the reliance on expensive iridium-based catalysts. To address this economic challenge, minimizing iridium usage while maintaining performance and durability is imperative. Achieving this goal requires enhanced catalyst utilization through improved electron, ion, and mass transport within the anode. Recent research has increasingly emphasized the development of microporous layers (MPLs) as a key strategy for enhancing the interface between the porous transport layer (PTL) and the catalyst layer (CL). However, standardized methodologies for MPL design and fabrication remain elusive. In this study, a decal-transfer method is presented as an effective method for introducing a uniform, thin MPL at the CL/PTL interface. By varying the MPL properties, including pore size, thickness, and back-layer structure, two-phase transport phenomena are investigated and established guidelines for optimal MPL design. The findings reveal that smaller micrometer-scale pores in the MPL enhance catalyst utilization and strengthen water capillary force, thereby reducing kinetic and transport overpotentials. Moreover, it is demonstrated that, unless the back layer hinders the in-plane mass transport beneath the flow field, its structural configuration has minimal influence on electrolysis performance. These results underscore the importance of the CL/PTL interface in determining the overall efficiency of PEMWE systems.

Iridium-Free High-Entropy Alloy for Acidic Water Oxidation at High Current Densities

Designing active and cost-effective catalysts for acidic oxygen evolution reaction (OER) is critically important for improving proton exchange membrane water electrolyzers (PEMWEs) used in hydrogen production. In this study, we introduce a rapid and straightforward method to synthesize a quinary high-entropy ruthenium-based alloy (RuMnFeMoCo) for acidic OER. This iridium-free catalyst demonstrates a low overpotential of 170 mV and exceptional stability, enduring a 1000-hour durability test at 10 mA cm-2 in 0.5 M H2SO4. Microstructural analyses and density functional theory (DFT) calculations reveal that the incorporation of corrosion-resistant elements such as Ru, Mo, and Co enhances the overall stability of the catalyst under acidic conditions. Concurrently, the presence of Mn, Fe, and Co significantly reduces the energy barrier of the rate-determining step in the OER process, thus accelerating the OER kinetics and lowering the overpotential. The PEMWE employing the RuMnFeMoCo catalyst operates stably at high current densities of 500 and 1000 mA cm-2 for over 300 hours with negligible performance degradation. This work illustrates a strategy for designing high-performance OER electrocatalysts by synergistically integrating the benefits of multiple elements, potentially overcoming the activity-stability trade-off typically encountered in the catalyst development.

Low-Ir-Content Ir0.10Mn0.90O2 Solid Solution for Highly Active Oxygen Evolution in Acid Media

Iridium (Ir)-based materials are the most widely used oxygen evolution reaction (OER) electrocatalysts in proton exchange membrane water electrolysis (PEMWE). However, their commercial application suffers from high cost and insufficient activity. To optimize the atom utilization efficiency of Ir, the aim is to engineer and develop a rutile-structured solid solution catalyst with minimal Ir content, which is identified through a phase boundary. Here, Ir0.10Mn0.90O2 represents the lowest Ir content in the desired IrO2-MnO2 solid solution. The Ir0.10Mn0.90O2 catalyst exhibits outstanding OER performance in acidic electrolytes, reaching a remarkable mass activity of 1135 A g-1 Ir at an overpotential of 300 mV, which is ≈50 times higher than that of a commercial IrO2 catalyst. Additionally, it demonstrates excellent stability at a current density of 200 mA cm-2 over 120 h during PEMWE operations. Density functional theory (DFT) calculations indicate that the hydroxylation process can be efficiently promoted by the electron-withdrawing on Ir sites in Ir0.10Mn0.90O2, contributing to the enhancement of OER activity.

Synthesis and characterization of individual high-entropy alloy particles for electrocatalytic water oxidation

High-entropy alloys (HEAs) have attracted considerable attention as promising catalysts. Despite a rapidly growing number of publications in this area, characterization of HEA electrocatalytic activity and stability remains challenging. In this paper, we report rapid and scalable microwave-shock assisted synthesis of FeCoNiCuMnCr HEA and its characterization at a single particle level. HEA particles synthesized on HOPG without additional reagents or pre-/post-treatments exhibited a significant activity toward water oxidation in 0.1 M NaOH. Individual micrometer-sized FeCoNiCuMnCr HEA particles were imaged by scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDS) to show the uniform distribution of all six metals, and the potential dependence of the oxygen evolution reaction (OER) at its surface was probed by scanning electrochemical microscopy (SECM). Significant variations in onset potential of OER on different HEA particles were observed; however, no obvious correlation with the particle size was found. The HEA stability was confirmed by SEM/EDS imaging of the same FeCoNiCuMnCr particle after several hours of OER experiments and also by voltammetry and XRD analysis.

Atomic Ga triggers spatiotemporal coordination of oxygen radicals for efficient water oxidation on crystalline RuO2

Advancements in proton-exchange membrane water electrolyzer depend on developing oxygen evolution reaction electrocatalysts that synergize high activity with stability. Here, we introduce an approach aimed at elevating oxygen evolution reaction performance by enhancing the spatiotemporal coordination of oxygen radicals to promote efficient O-O coupling. A dense, single-atom configuration of oxygen radical donors within interconnected RuO2 nanocrystal framework is demonstrated. The stable oxygen radicals on gallium sites with adaptable Ga-O bonds are thermodynamically favorable to attract those from Ru sites, addressing dynamic adaptation challenges and boosting O-O coupling efficiency. The optimized catalyst achieves a low overpotential of 188 mV at 10 mA cm-2, operates robustly for 800 h at 100 mA cm-2 in acidic conditions, and shows a large current density of 3 A cm-2 at 1.788 V, with stable performance at 0.5 A cm-2 for 200 h, confirming its long-term viability in proton-exchange membrane water electrolyzer applications.

Salt Matrix Strategy for General Synthesis of High-Loading Intermetallic Pt3M Catalysts toward Electrocatalytic Hydrogen Evolution

Pt-based intermetallics are considered a promising class of electrocatalysts owing to their outstanding activity and stability. However, the synthesis of intermetallics usually requires high-temperature annealing, and it is difficult to prepare small-sized and uniformly dispersed intermetallics. Herein, a practicable and affordable salt matrix strategy is proposed for the controlled synthesis of ordered L12-/L10-type Pt-M (M = Fe, Co, Mn, and Cr) intermetallics. BaCl2 acts as a salt matrix, trapping nanoparticles to avoid particle sintering and controlling nanoparticle agglomeration during high-temperature annealing, even at high load (50 wt %). Moreover, BaCl2 has the advantage of being easily removed from the final product. In the instance of preparing ordered intermetallic Pt3Fe, high hydrogen evolution activity (mass activity 2.44 A mgPt-1) and excellent stability are presented in the membrane electrode assembly (only 0.6% attenuation after chronopotentiometry). The salt matrix strategy, which explores an economical and scalable approach to the controlled synthesis of Pt-based intermetallics, paves a way for the commercialization of PEM water electrolysis technology.

Proton-Conducting, Vacancy-Rich HxIrOy Nanosheets for the Fabrication of Low-Ionomer-Dependent Anode Catalyst Layer in PEM Water Electrolyzer

The anode catalyst layer is composed of catalytically functional IrOx and protonic conducting ionomer and largely dictates catalytic performance of proton exchange membrane water electrolyzer (PEMWE). Here, we report a new type of anode nanocatalyst that possesses both IrOx's catalytic function and high proton conductivity that traditional anode catalysts lack and demonstrate its ability to construct high-performance, low-ionomer-dependent anode catalyst layer, the interior of which-about 85% of total catalyst layer-is free of ionomers. The proton-conducting anode nanocatalyst is prepared via protonation of layered iridate K0.5(Na0.2Ir0.8)O2 and then exfoliation to produce cation vacancy-rich, 1 nm-thick iridium oxide nanosheets (labeled as □-HxIrOy). Besides being a proton conductor, the □-HxIrOy is found to have abundant catalytic active sites for the oxygen evolution reaction due to the optimization of both edge and in-plane iridium sites by multiple cation vacancies. The dual functionality of □-HxIrOy allows the fabrication of low-iridium-loading, low-ionomer-dependent anode catalyst layer with enhanced exposure of catalytic sites and reduced electronic contact resistance, in contrast to common fully mixed catalyst/ionomer layers in PEMWE. This work represents an example of realizing the structural innovation in anode catalyst layer through the bifunctionality of anode catalyst.

Recent Development of Ir- and Ru-Based Electrocatalysts for Acidic Oxygen Evolution Reaction

Proton exchange membrane (PEM) water electrolyzers are one type of the most promising technologies for efficient, nonpolluting and sustainable production of high-purity hydrogen. The anode catalysts account for a very large fraction of cost in PEM water electrolyzer and also determine the lifetime of the electrolyzer. To date, Ir- and Ru-based materials are types of promising catalysts for the acidic oxygen evolution reaction (OER), but they still face challenges of high cost or low stability. Hence, exploring low Ir and stable Ru-based electrocatalysts for acidic OER attracts extensive research interest in recent years. Owing to these great research efforts, significant developments have been achieved in this field. In this review, the developments in the field of Ir- and Ru-based electrocatalysts for acidic OER are comprehensively described. The possible OER mechanisms are first presented, followed by the introduction of the criteria for evaluation of the OER electrocatalysts. The development of Ir- and Ru-based OER electrocatalysts are then elucidated according to the strategies utilized to tune the catalytic performances. Lastly, possible future research in this burgeoning field is discussed.

Leveraging data mining, active learning, and domain adaptation for efficient discovery of advanced oxygen evolution electrocatalysts

Developing advanced catalysts for acidic oxygen evolution reaction (OER) is crucial for sustainable hydrogen production. This study presents a multistage machine learning (ML) approach to streamline the discovery and optimization of complex multimetallic catalysts. Our method integrates data mining, active learning, and domain adaptation throughout the materials discovery process. Unlike traditional trial-and-error methods, this approach systematically narrows the exploration space using domain knowledge with minimized reliance on subjective intuition. Then, the active learning module efficiently refines element composition and synthesis conditions through iterative experimental feedback. The process culminated in the discovery of a promising Ru-Mn-Ca-Pr oxide catalyst. Our workflow also enhances theoretical simulations with domain adaptation strategy, providing deeper mechanistic insights aligned with experimental findings. By leveraging diverse data sources and multiple ML strategies, we demonstrate an efficient pathway for electrocatalyst discovery and optimization. This comprehensive, data-driven approach represents a paradigm shift and potentially benchmark in electrocatalysts research.

Stabilizing the Unstable: Enhancing OER Durability with 3d-Orbital Transition Metal Multielemental Alloy Nanoparticles by Atomically Dispersed 4d-Orbital Pd for a 100-Fold Extended Lifetime

Earth-abundant 3d-orbital late transition metals are the most used and highly desired catalysts for the oxygen evolution reaction (OER) but are prone to quick oxidative dissolution, leading to poor durability. We first report that FeCoNiCu multielemental alloy nanoparticles (MEA NPs) can be stabilized with only 0.3 at. % Pd, a 4d-orbital element. Although pure Pd is known for extremely poor OER activity and durability, Pd-FeCoNiCu sustains 1000 h at 10 mA cm-2. In an accelerating durability test (ADT) at 100 mA cm-2, it exhibits a mere 8.9 mV increase over 25 h with a degradation rate of 0.356 mV h-1, which is 1/350th that of FeCoNiCu (125 mV h-1) and among the most stable OER catalysts reported so far. Aberration-corrected HAADF-STEM and X-ray absorption fine structure (XAFS) reveal that atomically dispersed Pd atoms, surrounded by Fe, Co, Ni, and Cu atoms, contributed to a more delocalized electronic structure and stronger bonding via strong d-d/sp hybridization and the vibronic coupling induced by atomic displacement. The altered local density of states (LDOS) of Fe, Co, Ni, and Cu mitigates the oxidation of FeCoNiCu in OER by over 50%, quantified by hard X-ray photoelectron spectroscopy (HAXPES), making the combination of these five dissoluble elements a durable catalyst.

W-Mediated Electron Accumulation in Ru-O-W Motifs Enables Ultra-Stable Oxygen Evolution Reaction in Acid

The development of efficient and durable oxygen evolution reaction (OER) catalysts is crucial for advancing proton exchange membrane water electrolysis (PEMWE) technology, especially in the pursuit of non-iridium alternatives. Herein, we report a Zn, W co-doped Ru3Zn0.85W0.15Ox (RZW) ternary oxide catalyst that exhibits a low overpotential of 200 mV and remarkable stability for over 4000 hours at 10 mA cm-2 in 0.1 M HClO4. The incorporation of highly electronegative W facilitates the efficient capture of electrons released from the sacrificial Zn species during OER, and subsequently mediated to Ru sites. The observed enhancement in electron density within the stable Ru-O-W motifs substantially improves the anti-overoxidation properties of the Ru active sites. Our findings highlight the importance of strategic metal doping in modulating the electronic structure of OER catalysts during operation, thereby facilitating the development of practical and long-lasting water electrolysis technologies.

MaTableGPT: GPT-Based Table Data Extractor from Materials Science Literature

Efficiently extracting data from tables in the scientific literature is pivotal for building large-scale databases. However, the tables reported in materials science papers exist in highly diverse forms; thus, rule-based extractions are an ineffective approach. To overcome this challenge, the study presents MaTableGPT, which is a GPT-based table data extractor from the materials science literature. MaTableGPT features key strategies of table data representation and table splitting for better GPT comprehension and filtering hallucinated information through follow-up questions. When applied to a vast volume of water splitting catalysis literature, MaTableGPT achieves an extraction accuracy (total F1 score) of up to 96.8%. Through comprehensive evaluations of the GPT usage cost, labeling cost, and extraction accuracy for the learning methods of zero-shot, few-shot, and fine-tuning, the study presents a Pareto-front mapping where the few-shot learning method is found to be the most balanced solution owing to both its high extraction accuracy (total F1 score >95%) and low cost (GPT usage cost of 5.97 US dollars and labeling cost of 10 I/O paired examples). The statistical analyses conducted on the database generated by MaTableGPT revealed valuable insights into the distribution of the overpotential and elemental utilization across the reported catalysts in the water splitting literature.

IrO2/MnO2 metal oxide-support interaction enables robust acidic water oxidation

The sluggish kinetics, poor stability, and high iridium loading in acidic oxygen evolution reaction (OER) present significant challenges for proton exchange membrane water electrolyzers (PEMWE). While supported catalysts can enhance the utilization and activity of Ir atoms, they often fail to mitigate the detrimental effects of over-oxidation and dissolution of Ir. Here, we leverage the redox properties of the Mn3+/Mn4+ couple as electronic modulators to develop a low-iridium, durable electrocatalyst for acidic OER. Specifically, IrO2 nanoparticles are anchored onto MnO2 nanowires (denoted as IrO2/MnO2), through a molten salt-assisted synthesis method. This optimized IrO2/MnO2 electrocatalyst features a substantially reduced iridium content and enhanced electronic structure due to strong metal-support interactions. Remarkably, the IrO2/MnO2 catalyst demonstrates 7-fold increase in intrinsic activity and superior durability compared to commercial IrO2. Both theoretical and experimental results indicate that dynamic electron transfer between Ir and Mn facilitates the rapid formation of highly oxidized iridium sites while simultaneously preventing excessive oxidation, thereby enhancing both the kinetics and stability for OER. A PEMWE utilizing IrO2/MnO2 as the anode catalyst achieves 2000 mA cm-2 @ 1.89 V without requiring supporting acidic electrolyte. Importantly, the PEMWE exhibits negligible degradation under harsh industrial operating conditions (1000 mA cm-2) with an Ir loading as low as 0.5 mg cm-2, while maintaining a low energy consumption of 45.58 kWh kg-1 H2, corresponding to the green hydrogen production cost of $0.9 kg-1 H2, significantly lower than the 2026 US-DOE target, underscoring its potential for practical application.

Proton Exchange Membrane Water Splitting: Advances in Electrode Structure and Mass-Charge Transport Optimization

Proton exchange membrane water electrolysis (PEMWE) represents a promising technology for renewable hydrogen production. However, the large-scale commercialization of PEMWE faces challenges due to the need for acid oxygen evolution reaction (OER) catalysts with long-term stability and corrosion-resistant membrane electrode assemblies (MEA). This review thoroughly examines the deactivation mechanisms of acidic OER and crucial factors affecting assembly instability in complex reaction environments, including catalyst degradation, dynamic behavior at the MEA triple-phase boundary, and equipment failures. Targeted solutions are proposed, including catalyst improvements, optimized MEA designs, and operational strategies. Finally, the review highlights perspectives on strict activity/stability evaluation standards, in situ/operando characteristics, and practical electrolyzer optimization. These insights emphasize the interrelationship between catalysts, MEAs, activity, and stability, offering new guidance for accelerating the commercialization of PEMWE catalysts and systems.

Microkinetic Modelling of Electrochemical Oxygen Evolution Reaction on Ir(111)@N-Graphene Surface

We have explored the thermodynamics and microkinetic aspects of oxygen evolution catalysis on low loading of Ir(111) on nitrogen-doped graphene at constant potential. The electronic modification induced by N-doping is the reason for the reduced overpotential of OER. The N-induced defect in the charge density is observed with increasing charge-depleted region around the Ir atoms. The lattice contraction shifts the d-band center away from the Fermi level, which increases the barrier for OH* and O* formation on Ir(111) supported on NGr (Ir(111)@NGr). Thus, highly endothermic O* formation reduces the OOH* formation, which is the potential determining step. For comparison, all electronic and binding energy calculations were also performed against Ir NP supported on Gr (Ir(111)@Gr). The stepwise potential-dependent activation barrier (G a ${{G}_{a}}$ ) was obtained using the charge extrapolation method. The third step remains the RDS in all ranges of water oxidation potentials. The potential dependentG a ${{G}_{a}}$ is further applied to the Eyring rate equation to obtain the current density (j O E R ${{j}_{OER}}$ ) and correlation betweenj O E R ${{j}_{OER}}$ and pH dependence, i. e., OH- concentration. The microkineticj O E R ${{j}_{OER}}$ progression leads to a Tafel slope value of 30 mV dec-1 at pH=14.0, requiringη k i n e t i c = 0 . 33 V ${{\eta }_{kinetic}=0.33\ V}$ .

Isolated Metal Centers Activate Small Molecule Electrooxidation: Mechanisms and Applications

Electrochemical oxidation of small molecules shows great promise to substitute oxygen evolution reaction (OER) or hydrogen oxidation reaction (HOR) to enhance reaction kinetics and reduce energy consumption, as well as produce high-valued chemicals or serve as fuels. For these oxidation reactions, high-valence metal sites generated at oxidative potentials are typically considered as active sites to trigger the oxidation process of small molecules. Isolated atom site catalysts (IASCs) have been developed as an ideal system to precisely regulate the oxidation state and coordination environment of single-metal centers, and thus optimize their catalytic property. The isolated metal sites in IASCs inherently possess a positive oxidation state, and can be more readily produce homogeneous high-valence active sites under oxidative potentials than their nanoparticle counterparts. Meanwhile, IASCs merely possess the isolated metal centers but lack ensemble metal sites, which can alter the adsorption configurations of small molecules as compared with nanoparticle counterparts, and thus induce various reaction pathways and mechanisms to change product selectivity. More importantly, the construction of isolated metal centers is discovered to limit metal d-electron back donation to CO 2p* orbital and reduce the overly strong adsorption of CO on ensemble metal sites, which resolve the CO poisoning problems in most small molecules electro-oxidation reactions and thus improve catalytic stability. Based on these advantages of IASCs in the fields of electrochemical oxidation of small molecules, this review summarizes recent developments and advancements in IASCs in small molecules electro-oxidation reactions, focusing on anodic HOR in fuel cells and OER in electrolytic cells as well as their alternative reactions, such as formic acid/methanol/ethanol/glycerol/urea/5-hydroxymethylfurfural (HMF) oxidation reactions as key reactions. The catalytic merits of different oxidation reactions and the decoding of structure-activity relationships are specifically discussed to guide the precise design and structural regulation of IASCs from the perspective of a comprehensive reaction mechanism. Finally, future prospects and challenges are put forward, aiming to motivate more application possibilities for diverse functional IASCs.

Formation of electron-deficient Ni in a Nb/NiFe-layered double hydroxide nanoarray via electrochemical activation for efficient water oxidation

The intrinsically sluggish kinetics of the oxygen evolution reaction (OER) at the anode poses a formidable challenge to the industrial application of water electrolysis, although NiFe-based oxides and hydroxides have emerged as promising anodic candidates. Within this framework, we report the synthesis of Nb-doped NiFe-layered double hydroxides (Nb/NiFe-LDH) via a straightforward one-step hydrothermal approach. Notably, Nb doping maintained the structural integrity of the NiFe-LDH framework and it enhanced the valence state of the active Ni species during the electrochemical activation process, which accelerated the concomitant reconstruction kinetics of the LDH phase. As a result, Nb/NiFe-LDH demonstrated a remarkable overpotential of 198 mV to attain a current density of 10 mA cm-2 in an alkaline electrolyte. This work proposes a novel doping strategy for enhancing the performance of OER electrocatalysts.

Local Oxygen Vacancy-Mediated Oxygen Exchange for Active and Durable Acidic Water Oxidation

Developing an active and durable acidic oxygen evolution reaction (OER) catalyst is vital for implementing a proton exchange membrane water electrolyzer (PEMWE) in sustainable hydrogen production. However, it remains dauntingly challenging to balance high activity and long-term stability under harsh acidic and oxidizing conditions. Herein, through developing the universal rare-earth participated pyrolysis-leaching approach, we customized the active and long lifespan pseudo-amorphous IrOx with locally ordered rutile IrO2 and unique defect sites (IrOx-3Nd). IrOx-3Nd achieved a low overpotential of 206 mV and long-term durability of 2200 h with a slow degradation rate of 0.009 mV  h-1 at 10 mA cm-2, and, more importantly, high efficiency in PEMWE (1.68 V at 1 A cm-2 for 1000 h) for practical hydrogen production. Utilizing in situ characterizations and theoretical calculations, we found that lattice oxygen vacancies (Ov) and contracted Ir-O in locally ordered rutile IrO2 induced the Ov-modulated lattice oxygen exchange process, wherein thermodynamically spontaneous occupation of surface hydroxyl groups on Ov and effective promotion of O─O coupling and lattice oxygen recovery accounted for enhanced activity and durability. This work underscores the importance of tailor-made local configuration in boosting activity and durability of OER catalyst and different insights into the promotion mechanism.

Inhibiting Overoxidation of Dynamically Evolved RuO2 to Achieve a Win-Win in Activity-Stability for Acidic Water Electrolysis

Proton exchange membrane (PEM) water electrolysis offers an efficient route to large-scale green hydrogen production, in which the RuO2 catalyst exhibits superior activity but limited stability. Unveiling the atomic-scale structural evolution during operando reaction conditions is critical but remains a grand challenge for enhancing the durability of the RuO2 catalyst in the acidic oxygen evolution reaction (a-OER). This study proposes an adaptive machine learning workflow to elucidate the potential-dependent state-to-state global evolution of the RuO2(110) surface within a complex composition and configuration space, revealing the correlation between structural patterns and stability. We identify the active state with distorted RuO5 units that self-evolve at low potential, which exhibits minor Ru dissolution and an activity self-promotion phenomenon. However, this state exhibits a low potential resistance capacity (PRC) and evolves into inert RuO4 units at elevated potential. To enhance PRC and mitigate the overevolution of the active state, we explore the metal doping engineering and uncover an inverse volcano-type doping rule: the doped metal-oxygen bond strength should significantly differ from the Ru-O bond. This rule provides a theoretical framework for designing stable RuO2-based catalysts and clarifies current discrepancies regarding the roles of different metals in stabilizing RuO2. Applying this rule, we predict and confirm experimentally that Na can effectively stabilize RuO2 in its active state. The synthesized Na-RuO2 operates in a-OER for over 1800 h without any degradation and enables long-term durability in PEM electrolysis. This work enhances our understanding of the operando structural evolution of RuO2 and aids in designing durable catalysts for a-OER.

Recent Progress in the Design and Application of Strong Metal-Support Interactions in Electrocatalysis

The strong metal-support interaction (SMSI) in supported metal catalysts represents a crucial factor in the design of highly efficient heterogeneous catalysts. This interaction can modify the surface adsorption state, electronic structure, and coordination environment of the supported metal, altering the interface structure of the catalyst. These changes serve to enhance the catalyst's activity, stability, and reaction selectivity. In recent years, a multitude of researchers have uncovered a range of novel SMSI types and induction methods including oxidized SMSI (O-SMSI), adsorbent-mediated SMSI (A-SMSI), and wet chemically induced SMSI (Wc-SMSI). Consequently, a systematic and critical review is highly desirable to illuminate the latest advancements in SMSI and to deliberate its application within heterogeneous catalysts. This article provides a review of the characteristics of various SMSI types and the most recent induction methods. It is concluded that SMSI significantly contributes to enhancing catalyst stability, altering reaction selectivity, and increasing catalytic activity. Furthermore, this paper offers a comprehensive review of the extensive application of SMSI in the electrocatalysis of hydrogen evolution reaction (HER), oxygen evolution reaction (OER), oxygen reduction reaction (ORR), and carbon dioxide reduction reaction (CO2RR). Finally, the opportunities and challenges that SMSI faces in the future are discussed.

Interface Engineering of RuO2/Ni-Co3O4 Heterostructures for enhanced acidic oxygen evolution reaction

RuO2 has been recognized as a standard electrocatalyst for acidic oxygen evolution reaction (OER). Nonetheless, its high cost and limited durability are still ongoing challenges. Herein, a RuO2/Ni-Co3O4 heterostructure confining a heterointerface (between RuO2 and Ni-doped Co3O4) is constructed to realize enhanced OER performance. Specifically, RuO2/Ni-Co3O4 containing a low Ru content (2.7 ± 0.3 wt%) achieves an overpotential of 186 mV at a current density of 10 mA cm-2 with a long-run stability (≥1300 h). Also, it exhibits a mass activity of 1202.29 mA mgRu-1 at an overpotential of 250 mV, exceeding commercial RuO2. The results disclose an optimum electron transfer at the heterointerface, wherein Ni doping improves the adsorption energy of oxygen-containing intermediates, thereby facilitating OER. This study presents an effective approach for designing highly active and stable OER electrocatalysts.

Hydroxylation Strategy Enables Ru-Mn Oxide for Stable Proton Exchange Membrane Water Electrolysis under 1 A cm-2

Ruthenium (Ru)-based catalysts have demonstrated promising utilization potentiality to replace the much expensive iridium (Ir)-based ones for proton exchange membrane water electrolysis (PEMWE) due to their high electrochemical activity and low cost. However, the susceptibility of RuO2-based materials to easily be oxidized to high-valent and soluble Ru species during the oxygen evolution reaction (OER) in acid media hinders the practical application, especially under current density above 500 mA cm-2. Here, a manganese-doped RuO2 catalyst with the hydroxylated metal sites (i.e., H-Mn0.1Ru0.9O2) is synthesized for acidic OER assisted by hydrogen peroxide, where the hydroxylation results in the valence state of the Ru sites below +4. The H-Mn0.1Ru0.9O2 catalyst demonstrates an overpotential of 169 mV at 10 mA cm-2 and promising stability for an OER over 1000 h in an acidic electrolyte. A PEMWE device fabricated with the H-Mn0.1Ru0.9O2 catalyst as the anode shows a current density of 1 A cm-2 at ∼1.65 V, along with a low degradation over continuous tens of hours. Differential electrochemical mass spectrometry (DEMS) results and theoretical calculations confirm that H-Mn0.1Ru0.9O2 performs the OER through the adsorbate evolution mechanism (AEM) pathway, where the synergistic effect of hydroxylation and Mn doping in RuO2 can effectively enhance the stability of Ru sites and lattice oxygen atoms.

Intelligent design and synthesis of energy catalytic materials

Efficient energy conversion and storage are crucial for the sustainable development and growth of renewable energy sources. However, the limited varieties of traditional energy catalytic materials cannot match the fast-expansion requirement of raising various clean energy for industrial applications. Thus, accelerating the design and synthesis of high-performance catalysts is necessary for the application of energy equipment. Recently, with artificial intelligence (AI) technology being advanced by leaps and bounds, it is feasible to efficiently and precisely screen materials and optimize synthesis conditions in a huge unknown space. Here, we introduce and review AI techniques used in the development of catalytic materials in detail. We describe the workflow for designing and synthesizing new materials using machine learning (ML) and robotics. We summarize the sources of data collection, the intelligent algorithms commonly used to build ML models, and the laboratory modules for the intelligent synthesis of materials. We provide the illustrations of predicting the properties of catalytic materials with ML assistance in different material types. In addition, we present the potential strategies for finding material synthesis pathways, and advances in robotics to accelerate high-performance catalytic materials synthesis in the review. Finally, the summary, challenges, and potential directions in the development of AI-assisted catalytic materials are presented and discussed.

The Emerging Strategy of Symmetry Breaking for Enhancing Energy Conversion and Storage Performance

Symmetry breaking has emerged as a novel strategy to enhance energy conversion and storage performance, which refers to changes in the atomic configurations within a material reducing its internal symmetry. According to the location of the symmetry breaking, it can be classified into spontaneous symmetry breaking within the material, local symmetry breaking on the surface of the material, and symmetry breaking caused by external fields outside the material. However, there are currently few summaries in this field, so it is necessary to summarize how symmetry breaking improves energy conversion and storage performance. In this review, the fundamentals of symmetry breaking are first introduced, which allows for a deeper understanding of its meaning. Then the applications of symmetry breaking in energy conversion and storage are systematically summarized, providing various mechanisms in energy conversion and storage, as well as how to improve energy conversion performance and storage efficiency. Last but not least, the current applications of symmetry breaking are summarized and provide an outlook on its future development. It is hoped that this review can provide new insights into the applications of symmetry breaking and promote its further development.

Alternating current and electrolyte engineering-promoted surface reconstruction of NiFeOxHy catalysts for amper-level oxygen evolution reaction

Oxygen evolution reaction (OER) holds vital significance for energy conversion and sustainable synthesis, but the scope of achievable reactions using active and durable electrocatalysts remains limited. Nearly all employed electrocatalyst surfaces undergo uncontrolled reconstruction processes during OER, resulting in inevitable uncertainties and randomness in the formation and evolution of the reconstituted layer. Most current efforts are confined to a single process or region, leaving the energy supply and microenvironment uncontrollable. Here, we propose a novel approach using alternating current (AC) for energy supply and nitrate ions for electrolyte engineering to optimize the reconstruction process of NiFeOxHy. The AC profile induces an opposite electrochemical process, significantly enhancing the stability of the newly formed reconstruction layer against reverse currents originating from the intermittent operation of the electrolyzer. Additionally, nitrate ions act as inducers, optimizing the microenvironment and facilitating the rational formation of the reconstruction layer. The combined energy and electrolyte engineering result in a well-defined reaction surface, promoting fast charge transfer, mass transfer, and abundant active sites for reducing OER kinetics. As a result, an anode based on the optimized catalysts achieves a 17.8 % increase in current density at 2.4 V (vs. reversible hydrogen electrode). For potential practical applications, the current density can be improved by 92 %, with long-term stability lasting up to 200 h under the condition of 1 A cm-2. Moreover, the optimized catalysts remain stable even after intermittent operation at a current density of 1 A cm-2 for 1400 cycles. This work provides a unique strategy for surface reconstruction of energy-related catalysts, effectively manipulating their catalytic properties and functionalities.

Design and Modification of Layered Double Hydroxides-Based Compounds in Electrocatalytic Water Splitting: a Review

Layered double hydroxides (LDHs) exhibit great potential in electrocatalytic water splitting due to the unique 2D feature and an adjustable structure composed of different metal centers. In addition, LDHs have the advantage of being inherently inexpensive compared to other catalysts and have good stability in electrocatalytic water splitting. Up to now, numerous methods have been put forward to improve the activity of LDHs in electrocatalytic water splitting, a comprehensive introduction and comb to the fabrication methods and modification strategies is helpful for the followers to get a clear vein to carry out efficient manipulation to the development of high promising LDHs catalysts. In this review, the basic principles of water electrolysis, and the evaluation indexes are introduced first, and then the basic properties and commonly utilized methods in the fabrication of LDHs are introduced. After that, the oxygen evolution reaction (OER), hydrogen evolution reaction (HER), and overall water splitting (OWS) performance of different LDHs-based catalysts and analyze the merits and shortcomings of LDHs in electrocatalytic water splitting is compared. Based on this, the advanced strategies for improving the performance of LDHs is introduced and give a brief prospect for the development of LDHs-based materials in electrocatalysis.

Phase-Engineered Bi-RuO2 Single-Atom Alloy Oxide Boosting Oxygen Evolution Electrocatalysis in Proton Exchange Membrane Water Electrolyzer

Engineering nanomaterials at single-atomic sites can enable unprecedented catalytic properties for broad applications, yet it remains challenging to do so on RuO2-based electrocatalysts for proton exchange membrane water electrolyzer (PEMWE). Herein, the rational design and construction of Bi-RuO2 single-atom alloy oxide (SAAO) are presented to boost acidic oxygen evolution reaction (OER), via phase engineering a novel hexagonal close packed (hcp) RuBi single-atom alloy. This Bi-RuO2 SAAO electrocatalyst exhibits a low overpotential of 192 mV and superb stability over 650 h at 10 mA cm-2, enabling a practical PEMWE that needs only 1.59 V to reach 1.0 A cm-2 under industrial conditions. Operando differential electrochemical mass spectroscopy analysis, coupled with density functional theory studies, confirmed the adsorbate-evolving mechanism on Bi-RuO2 SAAO and that the incorporation of Bi1 improves the activity by electronic density optimization and the stability by hindering surface Ru demetallation. This work not only introduces a new strategy to fabricate high-performance electrocatalysts at atomic-level, but also demonstrates their potential use in industrial electrolyzers.

Durable Acidic Oxygen Evolution Via Self-Construction of Iridium Oxide/Iridium-Tantalum Oxide Bi-Layer Nanostructure with Dynamic Replenishment of Active Sites

Proton exchange membrane (PEM) water electrolysis presents considerable advantages in green hydrogen production. Nevertheless, oxygen evolution reaction (OER) catalysts in PEM water electrolysis currently encounter several pressing challenges, including high noble metal loading, low mass activity, and inadequate durability, which impede their practical application and commercialization. Here we report a self-constructed layered catalyst for acidic OER by directly using an Ir-Ta-based metallic glass as the matrix, featuring a nanoporous IrO2 surface formed in situ on the amorphous IrTaOx nanostructure during OER. This distinctive architecture significantly enhances the accessibility and utilization of Ir, achieving a high mass activity of 1.06 A mgIr-1 at a 300 mV overpotential, 13.6 and 31.2 times greater than commercial Ir/C and IrO2, respectively. The catalyst also exhibits superb stability under industrial-relevant current densities in acid, indicating its potential for practical uses. Our analyses reveal that the coordinated nature of the surface-active Ir species is effectively modulated through electronic interaction between Ir and Ta, preventing them from rapidly evolving into high valence states and suppressing the lattice oxygen participation. Furthermore, the underlying IrTaOx dynamically replenishes the depletion of surface-active sites through inward crystallization and selective dissolution, thereby ensuring the catalyst's long-term durability.

Cobalt-Doped Ru@RuO2 Core-Shell Heterostructure for Efficient Acidic Water Oxidation in Low-Ru-Loading Proton Exchange Membrane Water Electrolyzers

Proton exchange membrane water electrolysis (PEMWE) is a highly promising hydrogen production technology for enabling a sustainable energy supply. Herein, we synthesize a single-atom Co-doped core-shell heterostructured Ru@RuO2 (Co-Ru@RuO2) catalyst via a combination of ultrafast pulse-heating and calcination methods as an iridium (Ir)-free and durable oxygen evolution reaction (OER) catalyst in acidic conditions. Co-Ru@RuO2 exhibits a low overpotential of 203 mV and excellent stability over a 400 h durability test at 10 mA cm-2. When implemented in industrial PEMWE devices, a current density of 1 A cm-2 is achieved with only 1.58 V under an extremely low catalyst loading of 0.34 mgRu cm-2, which is decreased by 4 to 6 times as compared to other reported Ru-based catalysts. Even at 500 mA cm-2, the PEMWE device could work stably for more than 200 h. Structural characterizations and density functional theory (DFT) calculations reveal that the single-atom Co doping and the core-shell heterostructure of Ru@RuO2 modulate the electronic structure of pristine RuO2, which reduce the energy barriers of OER and improve the stability of surface Ru. This work provides a unique avenue to guide future developments on low-cost PEMWE devices for hydrogen production.

Chloride Residues in RuO2 Catalysts Enhance Its Stability and Efficiency for Acidic Oxygen Evolution Reaction

. Ruthenium dioxide (RuO2) is a benchmark electrocatalyst for proton exchange membrane water electrolyzers (PEMWE), but its stability during the oxygen evolution reaction (OER) is often compromised by lattice oxygen involvement and metal dissolution. Despite that the typical synthesis of RuO2 produces chloride residues, the underlying function of chloride have not well investigated. In this study, we synthesized chlorine-containing RuO2 (RuO2-Cl) and pure RuO2 catalysts with similar morphology and crystallinity. RuO2-Cl demonstrated superior stability, three times greater than that of pure RuO2, and a lower overpotential of 176 mV at 10 mA cm-2. Furthermore, the RuO2-Cl catalysts that were in situ synthesized on a platinum-coated titanium felt could maintain high performance for up to 1200 hours at 100 mA cm-2. Computational and experimental analyses show that chloride stabilizes RuO2 by substituting the bridging oxygen atoms, which subsequently inhibits lattice oxygen evolution and Ru demetallation. Notably, this substitution also lowers the energy barrier of the rate-determining step by strengthening the binding of *OOH intermediates. These findings offer new insights into the previously unknown role of chloride residues and how to improve RuO2 stability.

Impacts of Surface Reconstruction and Metal Dissolution on Ru1-x Ti x O2 Acidic Oxygen Evolution Electrocatalysts

Improved oxygen evolution reaction (OER) electrocatalysts based on an additional understanding of surface changes that occur upon metal dissolution are needed to enable the efficient use of electrochemical water splitting. This work integrates theoretical and experimental studies of the effects of metal dissolution from the RuO2 and Ru1-x Ti x O2 surfaces on the OER activity and electrochemical stability. Our computational analysis shows that the energetic barriers for metal dissolution depend highly on the surface site and Ti-substituent location. Metal dissolution induces the formation of new active surface sites with different electronic density distributions. In addition to dissolution-induced changes to the surface composition, electron density changes occur in the interfacial electrolyte components. Surface reconstruction changes the activation barriers for the OER steps. Our experimental analysis of RuO2 and Ru0.8Ti0.2O2 using a two-step durability test in acidic electrolytes shows that the OER activity, surface, and metal dissolution change over the durability tests. Ti-substitution exhibits improved electrochemical stability with cycling. For RuO2, changes in the mass activity of RuO2 with cycling are directly correlated with Ru dissolution and lowering of the electrochemical surface area (ECSA). In contrast, Ru0.8Ti0.2O2 showed a 19 times lower Ru dissolution rate, and metal dissolution results in increasing the ECSA and new active sites. Our STEM and EELS analysis supports that repeated cycling under OER conditions results in surface reconstruction for both RuO2 and Ru0.8Ti0.2O2, with the formation of a disordered RuO2 surface and changes to the distribution of Ru and Ti at the Ru0.8Ti0.2O2 surface. The experimentally observed changes in activity and surface structure after cycling are consistent with computational analysis, which shows how metal dissolution may alter the OER activation barriers. Combining experimental and computational insights, this work reveals the effects of metal dissolution on the surface atomic and electronic structure and OER activity and advances our comprehension of metal dissolution dynamics and surface reconstruction, which may have implications for other catalytic processes.

Effectiveness of strain and dopants on breaking the activity-stability trade-off of RuO2 acidic oxygen evolution electrocatalysts

Ruthenium dioxide electrocatalysts for acidic oxygen evolution reaction suffer from mediocre activity and rather instability induced by high ruthenium-oxygen covalency. Here, the tensile strained strontium and tantalum codoped ruthenium dioxide nanocatalysts are synthesized via a molten salt-assisted quenching strategy. The tensile strained spacially elongates the ruthenium-oxygen bond and reduces covalency, thereby inhibiting the lattice oxygen participation and structural decomposition. The synergistic electronic modulations among strontium-tantalum-ruthenium groups both optimize deprotonation on oxygen sites and intermediates absorption on ruthenium sites, lowering the reaction energy barrier. Those result in a well-balanced activity-stability profile, confirmed by comprehensive experimental and theoretical analyses. Our strained electrode demonstrates an overpotential of 166 mV at 10 mA cm-2 in 0.5 M H2SO4 and an order of magnitude higher S-number, indicating comparable stability compared to bare catalyst. It exhibits negligible degradation rates within the long-term operation of single cell and PEM electrolyzer. This study elucidates the effectiveness of tensile strain and strategic doping in enhancing the activity and stability of ruthenium-based catalysts for acidic oxygen evolution reactions.

Modulation of Electrochemical Reactions through External Stimuli: Applications in Oxygen Evolution Reaction and Beyond

Electrochemical water splitting is a promising method for generating green hydrogen gas, offering a sustainable approach to addressing global energy challenges. However, the sluggish kinetics of the anodic oxygen evolution reaction (OER) poses a great obstacle to its practical application. Recently, increasing attention has been focused on introducing various external stimuli to modify the OER process. Despite significant enhancement in catalytic performance, an in-depth understanding of the origin of superior OER activity contributed by the external stimuli remains elusive, which significantly hinders the further development of highly efficient and durable water electrolyzed devices. Herein, this review systematically summarizes the recent advancements in the understanding of various external stimuli, including photon irradiation, applied magnetic field, and thermal heating, etc., to boost OER activities. In particular, the underlying mechanisms of external stimuli to promote species transfer, modify the electronic structure of electrocatalysts, and accelerate structural reconstruction are highlighted. Additionally, applications of external stimuli in other electrocatalytic reactions are also presented. Finally, several remaining challenges and future opportunities are discussed, providing insights that could further the study of external stimuli in electrocatalytic reactions and support the rational design of highly efficient energy storage and conversion devices.

Uncovering the role of the Cr dopant in RuO2 in highly efficient acid water oxidation

The design of acidic oxygen evolution reaction (OER) electrocatalysts with high activity and durability is the key to achieving efficient hydrogen production. Herein, we report a Cr-doped RuO2 (Ru0.9Cr0.1O2) catalyst that exhibits good OER activity in acidic electrolytes. The doping of Cr increases the valence state of Ru, which enhances the activity of the catalyst, and a current density of 10 mA cm-2 can be achieved at only 235 mV, which is superior to that of unmodified RuO2 of 299 mV. The Tafel slope of the catalyst was 63.9 mV dec-1, which is much better than that of unmodified RuO2 at 91.1 mV dec-1. In addition, this catalyst was able to maintain stable catalytic performance in 0.5 M H2SO4 for up to 30 hours. Density functional theory (DFT) calculations also showed that Cr doping optimized the adsorption of intermediates at Ru sites and significantly increased the catalytic activity of the Ru sites.

Strontium Doped IrOx Triggers Direct O-O Coupling to Boost Acid Water Oxidation Electrocatalysis

The discovery of efficient and stable electrocatalysts for the oxygen evolution reaction (OER) in acidic conditions is crucial for the commercialization of proton-exchange membrane water electrolyzers. In this work, we propose a Sr(OH)2-assisted method to fabricate a (200) facet highly exposed strontium-doped IrOx catalyst to provide available adjacent iridium sites with lower Ir-O covalency. This design facilitates direct O-O coupling during the acidic water oxidation process, thereby circumventing the high energy barrier associated with the generation of *OOH intermediates. Benefiting from this advantage, the resulting Sr-IrOx catalyst exhibits an impressive overpotential of 207 mV at a current density of 10 mA cm-2 in 0.5 M H2SO4. Furthermore, a PEMWE device utilizing Sr-IrOx as the anodic catalyst demonstrates a cell voltage of 1.72 V at 1 A cm-2 and maintains excellent stability for over 500 hours. Our work not only provides guidance for the design of improved acidic OER catalysts but also encourages the development of iridium-based electrocatalysts with novel mechanisms for other electrocatalytic reactions.

Oriented catalysis through chaos: high-entropy spinels in heterogeneous reactions

High-entropy spinel (HES) compounds, as a typical class of high-entropy materials (HEMs), represent a novel frontier in the search for next-generation catalysts. Their unique blend of high entropy, compositional diversity, and structural complexity offers unprecedented opportunities to tailor catalyst properties for enhanced performance (i.e., activity, selectivity, and stability) in heterogeneous reactions. However, there is a gap in a critical review of the catalytic applications of HESs, especially focusing on an in-depth discussion of the structure-property-performance relationships. Therefore, this review aims to provide a comprehensive overview of the development of HESs in catalysis, including definition, structural features, synthesis, characterization, and catalytic regimes. The relationships between the unique structure, favorable properties, and improved performance of HES-driven catalysis are highlighted. Finally, an outlook is presented which provides guidance for unveiling the complexities of HESs and advancing the field toward the rational design of efficient energy and environmental materials.

Controlled Structural Activation of Iridium Single Atom Catalyst for High-Performance Proton Exchange Membrane Water Electrolysis

Iridium single atom catalysts are promising oxygen evolution reaction (OER) electrocatalysts for proton exchange membrane water electrolysis (PEMWE), as they can reduce the reliance on costly Ir in the OER catalysts. However, their practical application is hindered by their limited stability during PEMWE operation. Herein, we report on the activation of Ir-doped CoMn2O4 in acidic electrolyte that leads to enhanced activity and stability in acidic OER for long-term PEMWE operation. In-depth material characterization combined with electrochemical analysis and theoretical calculations reveal that activating Ir-doped CoMn2O4 induces controlled restructuring of Ir single atoms to IrOx nanoclusters, resulting in an optimized Ir configuration with outstanding mass activity of 3562 A gIr-1 at 1.53 V (vs RHE) and enhanced OER stability. The PEMWE using activated Ir-doped CoMn2O4 exhibited a stable operation for >1000 h at 250 mA cm-2 with a low degradation rate of 0.013 mV h-1, demonstrating its practical applicability. Furthermore, it remained stable for more than 400 h at a high current density of 1000 mA cm-2, demonstrating long-term durability under practical operation conditions.

Beyond conventional structures: emerging complex metal oxides for efficient oxygen and hydrogen electrocatalysis

The core of clean energy technologies such as fuel cells, water electrolyzers, and metal-air batteries depends on a series of oxygen and hydrogen-based electrocatalysis reactions, including the oxygen reduction reaction (ORR), oxygen evolution reaction (OER) and hydrogen evolution reaction (HER), which necessitate cost-effective electrocatalysts to improve their energy efficiency. In the recent decade, complex metal oxides (beyond simple transition metal oxides, spinel oxides and ABO3 perovskite oxides) have emerged as promising candidate materials with unexpected electrocatalytic activities for oxygen and hydrogen electrocatalysis owing to their special crystal structures and unique physicochemical properties. In this review, the current progress in complex metal oxides for ORR, OER, and HER electrocatalysis is comprehensively presented. Initially, we present a brief description of some fundamental concepts of the ORR, OER, and HER and a detailed description of complex metal oxides, including their physicochemical characteristics, synthesis methods, and structural characterization. Subsequently, we present a thorough overview of various complex metal oxides reported for ORR, OER, and HER electrocatalysis thus far, such as double/triple/quadruple perovskites, perovskite hydroxides, brownmillerites, Ruddlesden-Popper oxides, Aurivillius oxides, lithium/sodium transition metal oxides, pyrochlores, metal phosphates, polyoxometalates and other specially structured oxides, with emphasis on the designed strategies for promoting their performance and structure-property-performance relationships. Moreover, the practical device applications of complex metal oxides in fuel cells, water electrolyzers, and metal-air batteries are discussed. Finally, some concluding remarks summarizing the challenges, perspectives, and research trends of this topic are presented. We hope that this review provides a clear overview of the current status of this emerging field and stimulate future efforts to design more advanced electrocatalysts.

A porous network of boron-doped IrO2 nanoneedles with enhanced mass activity for acidic oxygen evolution reactions

While proton exchange membrane water electrolyzers (PEMWEs) are essential for realizing practical hydrogen production, the trade-off among activity, stability, and cost of state-of-the-art iridium (Ir)-based oxygen evolution reaction (OER) electrocatalysts for PEMWE implementation is still prohibitively challenging. Ir minimization coupled with mass activity improvement of Ir-based catalysts is a promising strategy to address this challenge. Here, we present a discovery demonstrating that boron doping facilitates the one-dimensional (1D) anisotropic growth of IrO2 crystals, as supported by both experimental and theoretical evidence. The synthesized porous network of ultralong boron-doped iridium oxide (B-IrO2) nanoneedles exhibits improved electronic conductivity and reduced charge transfer resistance, thereby increasing the number of active sites. As a result, B-IrO2 displays an ultrahigh OER mass activity of 3656.3 A gIr-1 with an Ir loading of 0.08 mgIr cm-2, which is 4.02 and 6.18 times higher than those of the un-doped IrO2 nanoneedle network (L-IrO2) and Adams IrO2 nanoparticles (A-IrO2), respectively. Density functional theory (DFT) calculations reveal that the B doping moderately increases the d-band center energy level and significantly lowers the free energy barrier for the conversion of *O to *OOH, thereby improving the intrinsic activity. On the other hand, the stability of B-IrO2 can be synchronously promoted, primarily attributed to the B-induced strengthening of the Ir bonds, which help resist electrochemical dissolution. More importantly, when the B-IrO2 catalysts are applied to the membrane electrode assembly for PEM water electrolysis (PEMWE), they generate a remarkable current density of up to 2.8 A cm-2 and maintain operation for at least 160 h at a current density of 1.0 A cm-2. This work provides new insights into promoting intrinsic activity and stability while minimizing the usage of noble-metal-based OER electrocatalysts for critical energy conversion and storage.

Copper dual-doping strategy of porous carbon nanofibers and nickel fluoride nanorods as bi-functional oxygen electrocatalysis for effective zinc-air batteries

Designing and developing efficient, low-cost bi-functional oxygen electrocatalysts is essential for effective zinc-air batteries. In this study, we propose a copper dual-doping strategy, which involves doping both porous carbon nanofibers (PCNFs) and nickel fluoride nanoparticles with copper alone, successfully preparing copper-doped nickel fluoride (NiF2) nanorods and copper nanoparticles co-modified PCNFs (Cu@NiF2/Cu-PCNFs) as an efficient bi-functional oxygen electrocatalyst. When copper is doped into the PCNFs in the form of metallic nanoparticles, the doped elemental copper can improve the electronic conductivity of composite materials to accelerate electron conduction. Meanwhile, the copper doping for NiF2 can significantly promote the transformation of nickel fluoride nanoparticles into nanorod structures, thus increasing the electrochemical active surface area and enhancing mass diffusion. The Cu-doped NiF2 nanorods also possess an optimized electronic structure, including a more negative d-band center, smaller bandgap width and lower reaction energy barrier. Under the synergistic effect of these advantages, the obtained Cu@NiF2/Cu-PCNFs exhibit outstanding bi-functional catalytic performances, with a low overpotential of 0.68 V and a peak power density of 222 mW cm-2 in zinc-air batteries (ZABs) and stable cycling for 800 h. This work proposes a one-step way based on the dual-doping strategy, providing important guidance for designing and developing efficient catalysts with well-designed architectures for high-performance ZABs.