Anode Catalysts in Anion-Exchange-Membrane Electrolysis without Supporting Electrolyte: Conductivity, Dynamics, and Ionomer Degradation

Simple and Scalable Introduction of Single-Atom Mn on RuO2 Electrocatalysts for Oxygen Evolution Reaction with Long-Term Activity and Stability

Electrochemical oxygen evolution reaction (OER) is the bottleneck for realizing renewable powered green hydrogen production through water splitting due to the challenges of electrode stability under harsh oxidative environments and electrolytes with extreme acidity and basicity. Here, we introduce a single-atom manganese-incorporated ruthenium oxide electrocatalyst via a facile impregnation approach for catalyzing the OER across a wide pH range, while solving the stability issues of RuO2. The modified catalyst maintains stability for over 1000 h, delivering a current density of 10 mA cm-2 at a 213 mV overpotential in acid (pH 0), 570 mV in potassium bicarbonate (pH 8.8), and 293 mV in alkaline media (pH 14), demonstrating exceptional durability under various conditions. When used as an anode for realistic water-splitting systems, Mn-modified RuO2 performs at 1000 mA cm-2 with a voltage of 1.69 V (Nafion 212 membrane) for proton-exchange membrane water electrolysis, and 1.84 V (UTP 220 diaphragm) for alkaline water electrolysis, exhibiting low degradation and verifying its substantial potential for practical applications.

Perovskite Catalysts for Pure-Water-Fed Anion-Exchange-Membrane Electrolyzer Anodes: Co-design of Electrically Conductive Nanoparticle Cores and Active Surfaces

Anion-exchange-membrane water electrolyzers (AEMWEs) are a possible low-capital-expense, efficient, and scalable hydrogen-production technology with inexpensive hardware, earth-abundant catalysts, and pure water. However, pure-water-fed AEMWEs remain at an early stage of development and suffer from inferior performance compared with proton-exchange-membrane water electrolyzers (PEMWEs). One challenge is to develop effective non-platinum-group-metal (non-PGM) anode catalysts and electrodes in pure-water-fed AEMWEs. We show how LaNiO3-based perovskite oxides can be tuned by cosubstitution on both A- and B-sites to simultaneously maintain high metallic electrical conductivity along with a degree of surface reconstruction to expose a stable Co-based active catalyst. The optimized perovskite, Sr0.1La0.9Co0.5Ni0.5O3, yielded pure-water AEMWEs operating at 1.97 V at 2.0 A cm-2 at 70 °C with a pure-water feed, thus illustrating the utility of the catalyst design principles.

Identifying and Quantifying Loss Sources in Anion-Exchange Membrane Water Electrolyzers

Anion-exchange membrane (AEM) water electrolyzers (AEMWEs) have gained significant attention for their ability to utilize precious-metal-free catalysts and environmentally friendly fluorine-free hydrocarbon polymeric membranes. In this study, we identify and quantify the sources of performance losses in operando AEMWEs using an innovative approach based on electrochemical impedance spectroscopy and MATLAB-based impedance spectroscopy genetic programming. Using this approach, we move beyond conventional equivalent circuit models to develop a proper and analytical model of the distribution function of relaxation times (DFRT), enabling a deeper analysis of Faradaic and non-Faradaic processes. We apply this framework to isolate the critical processes-ohmic, ionic transport, charge transfer, and mass transfer-across various conditions, including KOH concentration, dry cathode operation mode with different anode electrolytes (KOH, K2CO3, and pure water), cell temperature, and membrane type. Our results indicate a considerable performance reduction as the KOH concentration in the anode decreases, primarily due to the relatively high ionic transport resistance. Our observations show that the performance of dry cathode operation with KOH in the anode yields a comparable performance to dual-side electrolyte feeding due to sufficient water back-diffusion from the anode, which efficiently maintains cathode hydration. Conversely, using pure water as an electrolyte in the anode with a dry cathode significantly increases cell resistances and compromises ionic transport, underscoring the urgent need for highly conductive ionomeric materials and strategies. These insights indicate that using DFRT to evaluate the AEMWE operation by separating and associating the electrochemical phenomena could simplify system design while enabling more efficient generation of dry, pure hydrogen and advancing the technology toward commercial application.

CNT-Supported RuNi Composites Enable High Round-Trip Efficiency in Regenerative Fuel Cells

Regenerative fuel cells hold significant potential for efficient, large-scale energy storage by reversibly converting electrical energy into hydrogen and vice versa, making them essential for leveraging intermittent renewable energy sources. However, their practical implementation is hindered by the unsatisfactory efficiency. Addressing this challenge requires the development of cost-effective electrocatalysts. In this study, a carbon nanotube (CNT)-supported RuNi composite with low Ru loading is developed as an efficient and stable catalyst for alkaline hydrogen and oxygen electrocatalysis, including hydrogen evolution, oxygen evolution, hydrogen oxidation, and oxygen reduction reaction. Furthermore, a regenerative fuel cell using this catalyst composite is assembled and evaluated under practical relevant conditions. As anticipated, the system exhibits outstanding performance in both the electrolyzer and fuel cell modes. Specifically, it achieves a low cell voltage of 1.64 V to achieve a current density of 1 A cm- 2 for the electrolyzer mode and delivers a high output voltage of 0.52 V at the same current density in fuel cell mode, resulting in a round-trip efficiency (RTE) of 31.6% without further optimization. The multifunctionality, high activity, and impressive RTE resulted by using the RuNi catalyst composites underscore its potential as a single catalyst for regenerative fuel cells.

Ionomer Interphase Layers Enable Efficient Anion-Exchange Membrane Water Electrolyzer Operation at Low pH

Anion-exchange membrane water electrolysis (AEMWE) is an emerging green hydrogen technology. As of today, AEM water electrolyzers operate using highly alkaline electrolytes. Design strategies to operate AEMWE systems sustainably under lower alkalinity toward pure water conditions have become a scientific priority. Under low-alkaline conditions, the alkaline-exchange ionomer (AEI) is, in addition to the AEM, the key ion-transport medium inside the AEMWE cell. While prior work addressed ion transport and the ionomer-catalyst interface at the anode in low-pH AEMWEs, a thorough investigation at the cathode side, including different AEI architectures, received limited attention. In this contribution, we explore the impact of AEI architectures in AEMWE cathodes using an ionomer and a membrane that are both commercially available. We demonstrate separate ionomer top layer (ITL) interphases placed between the cathode catalyst layer and the membrane as the most effective strategy toward high cell performance under low pH feeding. ITLs enabled performance benefits even at pH 14, which leads us to perceive their mechanistic role as an ion-transport buffer enabling ready ion migration from the cathode to the anode. Our insights on the ITL architecture will aid the design of AEMWE cells for sustained efficient operation under pure water feeds.

Polyoxometalated metal-organic framework superstructure for stable water oxidation

Stable, nonprecious catalysts are vital for large-scale alkaline water electrolysis. Here, we report a grafted superstructure, MOF@POM, formed by self-assembling a metal-organic framework (MOF) with polyoxometalate (POM). In situ electrochemical transformation converts MOF into active metal (oxy)hydroxides to produce a catalyst with a low overpotential of 178 millivolts at 10 milliamperes per square centimeter in alkaline electrolyte. An anion exchange membrane water electrolyzer incorporating this catalyst achieves 3 amperes per square centimeter at 1.78 volts at 80°C and stable operation at 2 amperes per square centimeter for 5140 hours at room temperature. In situ electrochemical spectroscopy and theoretical studies reveal that the synergistic interactions between metal atoms create a fast electron-transfer channel from catalytic iron and cobalt sites, nickel, and tungsten in the polyoxometalate to the electrode, stabilizing the metal sites and preventing dissolution.

NiFe on CeO2, TiO2, and ZrO2 Supports as Efficient Oxygen Evolution Reaction Catalysts in Alkaline Media

The high cost and low energy efficiency of conventional water electrolysis methods continue to restrict the widespread adoption of green hydrogen. Anion exchange membrane (AEM) water electrolysis is a promising technology that can produce hydrogen using cost-effective transition-metal catalysts at high energy efficiency. Herein, we investigate the catalytic activity of nickel and iron nanoparticles dispersed on metal-oxide supports for the oxygen evolution reaction (OER), employing electrochemical testing with an anion exchange ionomer to evaluate their potential for application in AEM electrolyzers. We report the electrochemical performance of NiFe nanoparticles of varying Ni:Fe ratios on CeO2 for OER reaction, assessing the overpotential, Tafel slope, and electrochemical stability of the catalysts. Our findings indicate that Ni90Fe10 has the highest catalytic activity as well as stability. To further understand the role of different supports, we assess the electrocatalytic performance of Ni90Fe10 nanoparticles on two more supports - TiO2 and ZrO2. While CeO2 has the lowest overpotential, the other supports also show high activity and good performance at high current densities. TiO2 exhibits superior stability and its overpotential after chronopotentiometry measurements approaches that of CeO2 at high current densities. These results underscore the critical role of iron addition in enhancing nickel nanoparticles' catalytic activity and further emphasize the importance of metal oxide supports in improving catalyst stability and performance.

Role of the Ionomer in Supporting Electrolyte-Fed Anion Exchange Membrane Water Electrolyzers

While anion exchange membrane water electrolyzers (AEMWEs) have achieved significant performance advances in recent decades, overpotentials remain high relative to their proton exchange membrane water electrolyzer (PEMWE) counterparts, requiring AEMWE-specific catalyst layer design strategies to further advance this technology. In this work, the role of the ionomer in catalyst layer structure and quality, catalyst layer stability, and ion conduction for supporting electrolyte-fed AEMWEs is assessed for catalyst layers composed of NiFe2O4 and PiperION TP85 from Versogen at variable ionomer contents (0-30 wt %) for tests up to 200 h. The results reveal that, for supporting electrolyte-fed AEM devices, the ionomer is not required for ion conduction through the catalyst layer. Instead, the ionomer is found to play a critical role in catalyst layer structure and stability, where intermediate ionomer contents lead to the lowest overpotentials, highest effective surface areas, and lowest catalyst layer resistances. Catalyst layer stability is found to be a function of both catalyst adhesion and ionomer loss. These results show that an ionomer may be selected which is not of the same chemistry as the anion exchange membrane, mitigating ionomer stability concerns throughout the catalyst layer and offering a pathway towards highly active and stable AEMWEs.

High-Performance Pure Water-Fed Anion Exchange Membrane Water Electrolysis with Patterned Membrane via Mechanical Stress and Hydration-Mediated Patterning Technique

Despite rapid advancements in anion exchange membrane water electrolysis (AEMWE) technology, achieving pure water-fed AEMWE remains critical for system simplification and cost reduction. Under pure water-fed conditions, electrochemical reactions occur solely at active sites connected to ionic networks. This study introduces an eco-friendly patterning technique leveraging membrane swelling properties by applying mechanical stress during dehydration under fixed constraints. The method increases active sites by creating additional hydroxide ion pathways at the membrane-electrode interface, eliminating the need for additional ionomers in the electrode. This innovation facilitates ion conduction via locally shortened pathways. Membrane electrode assemblies (MEAs) with patterned commercial membranes demonstrated significantly improved performance and durability compared to MEAs with conventional catalyst-coated substrates and flat membranes under pure water-fed conditions. The universal applicability of this technique was confirmed using in-house fabricated anion exchange membranes, achieving exceptional current densities of 13.7 A cm-2 at 2.0 V in 1.0 M potassium hydroxide (KOH) and 2.8 A cm-2 at 2.0 V in pure water at 60 °C. Furthermore, the scalability of the technique was demonstrated through successful fabrication and operation of large-area cells. These findings highlight the potential of this patterning method to advance AEMWE technology, enabling practical applications under pure water-fed conditions.

Oxygen Plasma Triggered Co-O-Fe Motif in Prussian Blue Analogue for Efficient and Robust Alkaline Water Oxidation

In the context of oxygen evolution reaction (OER), the construction of high-valence transition metal sites to trigger the lattice oxygen oxidation mechanism is considered crucial for overcoming the performance limitations of traditional adsorbate evolution mechanism. However, the dynamic evolution of lattice oxygen during the reaction poses significant challenges for the stability of high-valence metal sites, particularly in high-current-density water-splitting systems. Here, we have successfully constructed Co-O-Fe catalytic active motifs in cobalt-iron Prussian blue analogs (CoFe-PBA) through oxygen plasma bombardment, effectively activating lattice oxygen reactivity while sustaining robust stability. Our spectroscopic and theoretical studies reveal that the Co-O-Fe bridged motifs enable a unique double-exchange interaction between Co and Fe atoms, promoting the formation of high-valence Co species as OER active centers while maintaining Fe in a low-valence state, preventing its dissolution. The resultant catalyst (CoFe-PBA-30) requires an overpotential of only 276 mV to achieve 1000 mA cm-2. Furthermore, the assembled alkaline exchange membrane electrolyzer using CoFe-PBA-30 as anode material achieves a high current density of 1 A cm-2 at 1.76 V and continuously operates for 250 hours with negligible degradation. This work provides significant insights for activating lattice oxygen redox without compromising structure stability in practical water electrolyzers.

Ultramicroporous crosslinked polyxanthene-poly(biphenyl piperidinium)-based anion exchange membranes for water electrolyzers operating under highly alkaline conditions

Anion exchange membrane water electrolyzers (AEMWEs) suffer from low efficiencies and durability, due to the unavailability of appropriate anion exchange membranes (AEM). Herein, a rigid ladder-like polyxanthene crosslinker was developed for the preparation of ultramicroporous crosslinked polyxanthene-poly(biphenyl piperidinium)-based AEMs. Due to the synergetic effects of their ultramicroporous structure and microphase-separation morphology, the crosslinked membranes showed high OH- conductivity (up to 163 mS cm-1 at 80 °C). Furthermore, these AEMs also exhibited moderate water uptake, excellent dimensional stability, and remarkable alkaline stability. The single-cell AEMWE based on QPBP-PX-15% and equipped with non-noble catalysts achieved a current density of 3000 mA cm-2 at 2.03 V (compared to PiperION's 2.26 V) in 6 M KOH solution at 80 °C, which outperformed many AEMWEs that used platinum-group-metal catalysts. Thus, the crosslinked AEMs developed in this study showed significant potential for application in AEMWEs fed with concentrated alkaline solutions.

Developing Catalysts for Membrane Electrode Assemblies in High Performance Polymer Electrolyte Membrane Water Electrolyzers

Extensive research is underway to achieve carbon neutrality through the production of green hydrogen via water electrolysis, powered by renewable energy. Polymer membrane water electrolyzers, such as proton exchange membrane water electrolyzer (PEMWE) and anion exchange membrane water electrolyzer (AEMWE), are at the forefront of this research. Developing highly active and durable electrode catalysts is crucial for commercializing these electrolyzers. However, most research is conducted in half-cell setups, which may not fully represent the catalysts' effectiveness in membrane-electrode-assembly (MEA) devices. This review explores the catalysts developed for high-performance PEMWE and AEMWE MEA systems. Only the catalysts reporting on the MEA performance were discussed in this review. In PEMWE, strategies aim to minimize Ir use for the oxygen evolution reaction (OER) by maximizing activity, employing metal oxide-based supports, integrating secondary elements into IrOx lattices, or exploring non-Ir materials. For AEMWE, the emphasis is on enhancing the performance of NiFe-based and Co-based catalysts by improving electrical conductivity and mass transport. Pt-based and Ni-based catalysts for the hydrogen evolution reaction (HER) in AEMWE are also examined. Additionally, this review discusses the unique considerations for catalysts operating in pure water within AEMWE systems.

Synergistic Effects in LaNiO3 Perovskites between Nickel and Iron Heterostructures for Improving Durability in Oxygen Evolution Reaction for AEMWE

Perovskite materials that aren't stable during the oxygen evolution reaction (OER) are unsuitable for anion-exchange membrane water electrolyzers (AEMWE). But through manipulating their electronic structures, their performance can further increase. Among the first-row transition metals, nickel and iron are widely recognized as prominent electrocatalysts; thus, the researchers are looking into how combining them can improve the OER. Recent research has actively explored the design and study of heterostructures in this field, showcasing the dynamic exploration of innovative catalyst configurations. In this study, a heterostructure is used to manipulate the electronic structure of LaNiO3 (LNO) to improve both OER properties and durability. Through adsorbing iron onto the LNO (LNO@Fe) as γ iron oxyhydroxide (γ-FeOOH), the binding energy of nickel in the LNO exhibited negative shifts, inferring nickel movement toward the metallic state. Consequently, the electrochemical properties of LNO@Fe are further improved. LNO@Fe showed excellent performance (1.98 A cm-2, 1 m KOH, 50 °C at 1.85 V) with 84.1% cell efficiency in AEMWE single cells, demonstrating great improvement relative to LNO. The degradation for the 850 h durability analysis of LNO@Fe is ≈68 mV kh-1, which is ≈58 times less than that of LNO.

Interfacial and Vacancy Engineering on 3D-Interlocked Anode Catalyst Layer for Achieving Ultralow Voltage in Anion Exchange Membrane Water Electrolyzer

Developing a high-efficiency and stable anode catalyst layer (CL) is crucial for promoting the practical applications of anion exchange membrane (AEM) water electrolyzers. Herein, a hierarchical nanosheet array composed of oxygen vacancy-enriched CoCrOx nanosheets and dispersed FeNi layered double hydroxide (LDH) is proposed to regulate the electronic structure and increase the electrical conductivity for improving the intrinsic activity of the oxygen evolution reaction (OER). The CoCrOx/NiFe LDH electrodes require an overpotential of 205 mV to achieve a current density of 100 mA cm-2, and they exhibit long-term stability at 1000 mA cm-2 over 7000 h. Notably, a breakthrough strategy is introduced in membrane electrode assembly (MEA) fabrication by transferring CoCrOx/NiFe LDH to the surface of an AEM, forming a 3D-interlocked anode CL, significantly reducing the overall cell resistance and enhancing the liquid/gas mass transfer. In AEM water electrolysis, it exhibits an ultralow cell voltage of 1.55 Vcell to achieve a current density of 1.0 A cm-2 in 1 M KOH, outperforming the state-of-the-art Pt/C//IrO2. This work provides a valuable approach to designing high-efficiency electrocatalysts at the single-cell level for advanced alkaline water electrolysis technologies.

Recycling Spent Ternary Cathodes to Oxygen Evolution Catalysts for Pure Water Anion-Exchange Membrane Electrolysis

Recycling spent lithium-ion batteries (LIBs) to efficient water-splitting electrocatalysts is a promising and sustainable technology route for green hydrogen production by renewables. In this work, a fluorinated ternary metal oxide (F-TMO) derived from spent LIBs was successfully converted to a robust water oxidation catalyst for pure water electrolysis by utilizing an anion-exchange membrane. The optimized catalyst delivered a high current density of 3.0 A cm-2 at only 2.56 V and a durability of >300 h at 0.5 A cm-2, surpassing the noble-metal IrO2 catalyst. Such excellent performance benefits from an artificially endowed interface layer on the F-TMO, which renders the exposure of active metal (oxy)hydroxide sites with a stabilized configuration during pure water operation. Compared to other metal oxides (i.e., NiO, Co3O4, MnO2), F-TMO possesses a higher stability number of 2.4 × 106, indicating its strong potential for industrial applications. This work provides a feasible way of recycling waste LIBs to valuable electrocatalysts.

In Situ Electrochemical Rapid Induction of Highly Active γ-NiOOH Species for Industrial Anion Exchange Membrane Water Electrolyzer

Limited by the strong oxidation environment and sluggish reconstruction process in oxygen evolution reaction (OER), designing rapid self-reconstruction with high activity and stability electrocatalysts is crucial to promoting anion exchange membrane (AEM) water electrolyzer. Herein, trace Fe/S-modified Ni oxyhydroxide (Fe/S-NiOOH/NF) nanowires are constructed via a simple in situ electrochemical oxidation strategy based on precipitation-dissolution equilibrium. In situ characterization techniques reveal that the successful introduction of Fe and S leads to lattice disorder and boosts favorable hydroxyl capture, accelerating the formation of highly active γ-NiOOH. The Density Functional Theory (DFT) calculations have also verified that the incorporation of Fe and S optimizes the electrons redistribution and the d-band center, decreasing the energy barrier of the rate-determining step (*O→*OOH). Benefited from the unique electronic structure and intermediate adsorption, the Fe/S-NiOOH/NF catalyst only requires the overpotential of 345 mV to reach the industrial current density of 1000 mA cm-2 for 120 h. Meanwhile, assembled AEM water electrolyzer (Fe/S-NiOOH//Pt/C-60 °C) can deliver 1000 mA cm-2 at a cell voltage of 2.24 V, operating at the average energy efficiency of 71% for 100 h. In summary, this work presents a rapid self-reconstruction strategy for high-performance AEM electrocatalysts for future hydrogen economy.

Understanding the Effects of Anode Catalyst Conductivity and Loading on Catalyst Layer Utilization and Performance for Anion Exchange Membrane Water Electrolysis

Anion exchange membrane water electrolysis (AEMWE) is a promising technology to produce hydrogen from low-cost, renewable power sources. Recently, the efficiency and durability of AEMWE have improved significantly due to advances in the anion exchange polymers and catalysts. To achieve performances and lifetimes competitive with proton exchange membrane or liquid alkaline electrolyzers, however, improvements in the integration of materials into the membrane electrode assembly (MEA) are needed. In particular, the integration of the oxygen evolution reaction (OER) catalyst, ionomer, and transport layer in the anode catalyst layer has significant impacts on catalyst utilization and voltage losses due to the transport of gases, hydroxide ions, and electrons within the anode. This study investigates the effects of the properties of the OER catalyst and the catalyst layer morphology on performance. Using cross-sectional electron microscopy and in-plane conductivity measurements for four PGM-free catalysts, we determine the catalyst layer thickness, uniformity, and electronic conductivity and further use a transmission line model to relate these properties to the catalyst layer resistance and utilization. We find that increased loading is beneficial for catalysts with high electronic conductivity and uniform catalyst layers, resulting in up to 55% increase in current density at 2 V due to decreased kinetic and catalyst layer resistance losses, while for catalysts with lower conductivity and/or less uniform catalyst layers, there is minimal impact. This work provides important insights into the role of catalyst layer properties beyond intrinsic catalyst activity in AEMWE performance.

Operando Spectroscopic Monitoring of Metal Chalcogenides for Overall Water Splitting: New Views of Active Species and Sites

Metal-based chalcogenides exhibit great promise for overall water splitting, yet their intrinsic catalytic reaction mechanisms remain to be fully understood. In this work, we employed operando X-ray absorption (XAS) and in situ Raman spectroscopy to elucidate the structure-activity relationships of low-crystalline cobalt sulfide (L-CoS) catalysts toward overall water splitting. The operando results for L-CoS catalyzing the alkaline hydrogen evolution reaction (HER) demonstrate that the cobalt centers in the bulk are predominantly coordinated by sulfur atoms, which undergo a kinetic structural rearrangement to generate metallic cobalt in S-Co-Co-S moieties as the true catalytically active species. In comparison, during the acidic HER, L-CoS undergoes local structural optimization of Co centers, and H2 production proceeds with adsorption/desorption of key intermediates atop the Co-S-Co configurations. Further operando characterizations highlight the crucial formation of high-valent Co4+ species in L-CoS for the alkaline oxygen evolution reaction (OER), and the formation of such active species was found to be far more facile than in crystalline Co3O4 and Co-LDH references. These insights offer a clear picture of the complexity of active species and site formation in different media, and demonstrate how their restructuring influences the catalytic activity.

Aryl ether-free polymer electrolytes for electrochemical and energy devices

Anion exchange polymers (AEPs) play a crucial role in green hydrogen production through anion exchange membrane water electrolysis. The chemical stability of AEPs is paramount for stable system operation in electrolysers and other electrochemical devices. Given the instability of aryl ether-containing AEPs under high pH conditions, recent research has focused on quaternized aryl ether-free variants. The primary goal of this review is to provide a greater depth of knowledge on the synthesis of aryl ether-free AEPs targeted for electrochemical devices. Synthetic pathways that yield polyaromatic AEPs include acid-catalysed polyhydroxyalkylation, metal-promoted coupling reactions, ionene synthesis via nucleophilic substitution, alkylation of polybenzimidazole, and Diels-Alder polymerization. Polyolefinic AEPs are prepared through addition polymerization, ring-opening metathesis, radiation grafting reactions, and anionic polymerization. Discussions cover structure-property-performance relationships of AEPs in fuel cells, redox flow batteries, and water and CO2 electrolysers, along with the current status of scale-up synthesis and commercialization.

Stability of Ni-Fe-Layered Double Hydroxide Under Long-Term Operation in AEM Water Electrolysis

Anion exchange membrane water electrolysis (AEMWE) is an attractive method for green hydrogen production. It allows the use of non-platinum group metal catalysts and can achieve performance comparable to proton exchange membrane water electrolyzers due to recent technological advances. While current systems already show high performances with available materials, research gaps remain in understanding electrode durability and degradation behavior. In this study, the performance and degradation tracking of a Ni3Fe-LDH-based single-cell is implemented and investigated through the correlation of electrochemical data using chemical and physical characterization methods. A performance stability of 1000 h, with a degradation rate of 84 µV h-1 at 1 A cm-2 is achieved, presenting the Ni3Fe-LDH-based cell as a stable and cost-attractive AEMWE system. The results show that the conductivity of the formed Ni-Fe-phase is one key to obtaining high electrolyzer performance and that, despite Fe leaching, change in anion-conducting binder compound, and morphological changes inside the catalyst bulk, the Ni3Fe-LDH-based single-cells demonstrate high performance and durability. The work reveals the importance of longer stability tests and presents a holistic approach of electrochemical tracking and post-mortem analysis that offers a guideline for investigating electrode degradation behavior over extended measurement periods.

Application of valence-variable transition-metal-oxide-based nanomaterials in electrochemical analysis: A review

The construction of materials with rapid electron transfer is considered an effective method for enhancing electrochemical activity in electroanalysis. It has been widely demonstrated that valence changes in transition metal ions can promote electron transfer and thus increase electrochemical activity. Recently, valence-variable transition metal oxides (TMOs) have shown popular application in electrochemical analysis by using their abundant valence state changes to accelerate electron transfer during electrochemical detection. In this review, we summarize recent research advances in valence changes of TMOs and their application in electrochemical analysis. This includes the definition and mechanism of valence change, the association of valence changes with electronic structure, and their applications in electrochemical detection, along with the use of density functional theory (DFT) to simulate the process of electron transfer during valence changes. Finally, the challenges and opportunities for developing and applying valence changes in electrochemical analysis are also identified.

Anion Exchange Ionomers: Design Considerations and Recent Advances - An Electrochemical Perspective

Alkaline-based electrochemical devices, such as anion exchange membrane (AEM) fuel cells and electrolyzers, are receiving increasing attention. However, while the catalysts and membrane are methodically studied, the ionomer is largely overlooked. In fact, most of the studies in alkaline electrolytes are conducted using the commercial proton exchange ionomer Nafion. The ionomer provides ionic conductivity; it is also essential for gas transport and water management, as well as for controlling the mechanical stability and the morphology of the catalyst layer. Moreover, the ionomer has distinct requirements that differ from those of anion-exchange membranes, such as a high gas permeability, and that depend on the specific electrode, such as water management. As a result, it is necessary to tailor the ionomer structure to the specific application in isolation and as part of the catalyst layer. In this review, an overview of the current state of the art for anion exchange ionomers is provided, summarizing their specific requirements and limitations in the context of AEM electrolyzers and fuel cells.

Capacitance Determination for the Evaluation of Electrochemically Active Surface Area in a Catalyst Layer of NiFe-Layered Double Hydroxides for Anion Exchange Membrane Water Electrolyser

The determination of the electrochemically active surface area (ECSA) of a catalyst layer (CL) of a non-precious metal catalyst is of fundamental importance in optimizing the design of a durable CL for anion exchange membrane (AEM) water electrolysis, but has yet to be developed. Traditional double layer capacitance (Cdl), measured by cyclic voltammetry (CV), is not suitable for the estimation of the ECSA due to the nonconductive nature of Ni-based oxides and hydroxides in the non-Faradaic region. This paper analyses the applicability of electrochemical impedance spectroscopy (EIS) compared to CV in determining capacitances for the estimation of the ECSA of AEM-based CLs in an aqueous KOH electrolyte solution. A porous electrode transmission line (TML) model was employed to obtain the capacitance-voltage dependence from 1.0 V to 1.5 V at 20 mV intervals, covering both non-Faradic and Faradic regions. This allows for the identification of the contribution of a NiFe-layered double hydroxide (LDH) catalyst and supports in a CL, to capacitances in both non-Faradic and Faradic regions. A nearly constant double layer capacitance (Qdl) observed in the non-Faradic region represents the interfaces between catalyst supports and electrolytes. The capacitance determined in the Faradic region by EIS experiences a peak capacitance (QF), which represents the maximum achievable ECSA in an AEMCL during reactions. The EIS method was additionally validated in durability testing. An approximate 30% loss of QF was noted while Qdl remained unchanged following an eight-week test at 1 A/cm2 constant current density, implying that QF, determined by EIS, is sensitive to and therefore suitable for assessing the loss of ECSA. This universal method can provide a reasonable estimate of catalyst utilization and enable the monitoring of catalyst degradation in CLs, in particular in liquid alkaline electrolyte water electrolysis systems.

Hybrid electrolysis and membranes system for apple packing houses water treatment

The apple industry uses high flows of potable quality water to transport and clean the apple, which is regularly contaminated. Thus, it is necessary to implement an efficient water treatment system during the industrial process, providing reductions in the intake and release flows. A hybrid system was developed by applying the electrolytic treatment by electrocoagulation using a batch process (Step 1) and a continuous process (Step 2), followed by a microfiltration membrane separation (MSP) process (Step 3). The optimal conditions for removal of organic matter, chemical oxygen demand, total suspended solids (TSS), turbidity, color, and fungi obtained in Step 1 were a hydraulic detention time of 40 min, stirring at 40 rpm, current density of 20 A/m2, pH of 8.00, and temperature of 10 °C. These findings led to a successful implementation in Step 2, which evolved into Step 3, where tests in the combined continuous electrolytic reactor together with MSP showed significant removal rates, notably reaching up to 54% organic matter (OM) removal, 72% chemical oxygen demand (COD) removal, 83% TSS removal, 92% haze and color removal, and 100% mildew removal. The hybrid system proved to be a promising alternative for implementation in the processing industry, minimizing environmental impacts and costs.

Diversity of platinum-sites at platinum/fullerene interface accelerates alkaline hydrogen evolution

Membrane-based alkaline water electrolyser is promising for cost-effective green hydrogen production. One of its key technological obstacles is the development of active catalyst-materials for alkaline hydrogen-evolution-reaction (HER). Here, we show that the activity of platinum towards alkaline HER can be significantly enhanced by anchoring platinum-clusters onto two-dimensional fullerene nanosheets. The unusually large lattice distance (~0.8 nm) of the fullerene nanosheets and the ultra-small size of the platinum-clusters (~2 nm) leads to strong confinement of platinum clusters accompanied by pronounced charge redistributions at the intimate platinum/fullerene interface. As a result, the platinum-fullerene composite exhibits 12 times higher intrinsic activity for alkaline HER than the state-of-the-art platinum/carbon black catalyst. Detailed kinetic and computational investigations revealed the origin of the enhanced activity to be the diverse binding properties of the platinum-sites at the interface of platinum/fullerene, which generates highly active sites for all elementary steps in alkaline HER, particularly the sluggish Volmer step. Furthermore, encouraging energy efficiency of 74% and stability were achieved for alkaline water electrolyser assembled using platinum-fullerene composite under industrially relevant testing conditions.

Catalyst Stability Considerations for Electrochemical Energy Conversion with Non-Noble Metals: Do We Measure on What We Synthesized?

Working with non-noble electrocatalysts poses significant experimental challenges to unambiguously evaluate their intrinsic activity and characterize their working state and possible structural and compositional changes before, during, and after activity testing. Despite the vast number of studies on non-noble catalysts, these issues are still not addressed sufficiently-hindering significant progress in the field. In this Perspective, we present pitfalls and challenges when working with non-noble-metal-based electrocatalysts from catalyst synthesis, over electrochemical testing, to post-reaction characterization, and suggest potential solutions to overcome these difficulties. We believe that reliable measurements of the intrinsic activity of non-noble-metal-based electrocatalysts will greatly enhance our understanding of electrocatalysis in general and is a prerequisite for developing more active and selective electrocatalysts.