One-Pot Synthesis of Depolymerizable δ-Lactone Based Vitrimers

Vanillin-Derived Degradable and Reprocessable Liquid-Crystalline Epoxy Resins with High Intrinsic Thermal Conductivity

The demand for high-functionality and miniaturized consumer electronics is driving the development of polymer packaging materials with intrinsically high thermal conductivity. Herein, a novel vanillin-based liquid-crystalline epoxy monomer (BEP) and three curing agents (ICA-1, ICA-2, and ICA-3) containing conjugated aromatic imine structures were synthesized. The results of X-ray diffraction measurements show that the structural order of the epoxy resins based on BEP and ICAs increases with the number of conjugated benzene rings in ICAs. Compared with the conventional epoxy reference (0.23 W m-1 K-1), the prepared liquid-crystalline epoxy resins exhibit enhanced intrinsic thermal conductivity (0.28-0.38 W m-1 K-1) due to the synergistic effect from the liquid-crystalline phase structure in BEP and the additional ordered structure (via π-π stacking) in ICAs. Both experimental and molecular dynamics calculation results show that the thermal conductivity of the epoxy resins is proportional to the length of the conjugated structures in ICAs. Owing to the incorporation of dynamic aromatic imine bonds, the three cured epoxy resins based on BEP and ICAs demonstrate excellent reprocessibility through imine metathesis and are chemically degradable in the amine solution.

Quaternized chitosan-based injectable self-healing hydrogel for improving wound management in aging populations

The clinical management and treatment of skin wounds in the elderly present significant challenges due to changes in skin structure and function. This study introduces a novel injectable self-healing hydrogel composed of quaternized chitosan and carboxymethyl chitosan (HACC/CMCS, HC), designed through electrostatic interactions. Its excellent injectability and self-healing properties enhance the application of hydrogel dressings and prolong their functional lifespan. Moreover, the adhesion and flexibility of HC hydrogel contribute to their stability in highly dynamic regions, thereby preventing detachment and enhancing their hemostatic function. The material exhibits excellent biocompatibility and possesses antibacterial properties that protect wounds from external microbial damage, thereby reducing the risk of infection while maintaining a moist environment that facilitates healing. Importantly, the in vivo test have demonstrated that the HC hydrogel significantly enhances collagen deposition, reduces senescent cell accumulation, and accelerates wound closure. Therefore, this study offers a safe, effective, and cost-efficient solution for managing wounds in the aging population.

Reprocessable and Recyclable Materials for 3D Printing via Reversible Thia-Michael Reactions

The development of chemically recyclable polymers for sustainable 3D printing is crucial to reducing plastic waste and advancing towards a circular polymer economy. Here, we introduce a new class of polythioenones (PCTE) synthesized via Michael addition-elimination ring-opening polymerization (MAEROP) of cyclic thioenone (CTE) monomers. The designed monomers are straightforward to synthesize, scalable and highly modular, and the resulting polymers display mechanical performance superior to commodity polyolefins such as polyethylene and polypropylene. The material was successfully employed in 3D printing using fused-filament fabrication (FFF), showcasing excellent printability and mechanical recyclability. Notably, PCTE-Ph retains its tensile strength and thermal stability after multiple mechanical recycling cycles. Furthermore, PCTE-Ph can be depolymerized back to its original monomer with a 90 % yield, allowing for repolymerization and establishing a successful closed-loop life cycle, making it a sustainable alternative for additive manufacturing applications.

Supramolecular control over the variability of color and fluorescence in low-molecular-weight glass

Colorful and fluorescent transparent materials have been extensively used in industrial and scientific activities, with inorganic and polymeric glasses being the most typical representatives. Recently, artificial glass originating from low-molecular-weight monomers has attracted considerable attention. Compared with the deep understanding of the building blocks and driving forces of supramolecular glass, related studies on its optical properties are insufficient in terms of systematicness and pertinence. In this study, a supramolecular strategy was applied to introduce versatile colors and fluorescence emissions into a low-molecular-weight glass. Pillar[5]arene and cucurbit[8]uril were selected to recognize the functional components and yield the desired optical performances. Macrocycle-based host-guest chemistry endows artificial glass with controllable and programmable colors and fluorescence emissions.

Fast and Efficient Fabrication of Functional Electronic Devices through Grayscale Digital Light Processing 3D Printing

Fabricating polymeric composites with desirable characteristics for electronic applications is a complex and costly process. Digital light processing (DLP) 3D printing emerges as a promising technique for manufacturing intricate structures. In this study, polymeric samples are fabricated with a conductivity difference exceeding three orders of magnitude in various portions of a part by employing grayscale DLP (g-DLP) single-vat single-cure 3D printing deliberate resin design. This is realized through the manipulation of light intensity during the curing process. Specifically, the rational resin design with added lithium ions results in the polymer cured under the maximum UV-light intensity exhibiting higher electrical resistance. Conversely, sections that are only partially cured retains uncured monomers, serving as a medium that facilitates ion mobility, consequently leading to higher conductivity. The versatility of g-DLP allows precise control of light intensity in different regions during the printing process. This characteristic opens up possibilities for applications, notably the low-cost, facile, and rapid production of complex electrical circuits and sensors. The utilization of this technique makes it feasible to fabricate materials with tailored conductivity and functionality, providing an innovative pathway to advance the accelerated and facile creation of sophisticated electronic devices.

Lifecycle Management for Sustainable Plastics: Recent Progress from Synthesis, Processing to Upcycling

Plastics, renowned for their outstanding properties and extensive applications, assume an indispensable and irreplaceable role in modern society. However, the ubiquitous consumption of plastic items has led to a growing accumulation of plastic waste. Unreasonable practices in the production, utilization, and recycling of plastics have led to substantial energy resource depletion and environmental pollution. Herein, the state-of-the-art advancements in the lifecycle management of plastics are timely reviewed. Unlike typical reviews focused on plastic recycling, this work presents an in-depth analysis of the entire lifecycle of plastics, covering the whole process from synthesis, processing, to ultimate disposal. The primary emphasis lies on selecting judicious strategies and methodologies at each lifecycle stage to mitigate the adverse environmental impact of waste plastics. Specifically, the article delineates the rationale, methods, and advancements realized in various lifecycle stages through both physical and chemical recycling pathways. The focal point is the attainment of optimal recycling rates for waste plastics, thereby alleviating the ecological burden of plastic pollution. By scrutinizing the entire lifecycle of plastics, the article aims to furnish comprehensive solutions for reducing plastic pollution and fostering sustainability across all facets of plastic production, utilization, and disposal.

Chemical Circularity in 3D Printing with Biobased Δ-Valerolactone

Digital Light Processing (DLP) is a vat photopolymerization-based 3D printing technology that fabricates parts typically made of chemically crosslinked polymers. The rapidly growing DLP market has an increasing demand for polymer raw materials, along with growing environmental concerns. Therefore, circular DLP printing with a closed-loop recyclable ink is of great importance for sustainability. The low-ceiling temperature alkyl-substituted δ-valerolactone (VL) is an industrially accessible biorenewable feedstock for developing recyclable polymers. In this work, acrylate-functionalized poly(δ-valerolactone) (PVLA), synthesized through the ring-opening transesterification polymerization of VL, is used as a platform photoprecursor to improve the chemical circularity in DLP printing. A small portion of photocurable reactive diluent (RD) turns the unprintable PVLA into DLP printable ink. Various photocurable monomers can serve as RDs to modulate the properties of printed structures for applications like sacrificial molds, soft actuators, sensors, etc. The intrinsic depolymerizability of PVLA is well preserved, regardless of whether the printed polymer is a thermoplastic or thermoset. The recovery yield of virgin quality VL monomer is 93% through direct bulk thermolysis of the printed structures. This work proposes the utilization of depolymerizable photoprecursors and highlights the feasibility of biorenewable VL as a versatile material platform toward circular DLP printing.

Recyclable and (Bio)degradable Polyesters in a Circular Plastics Economy

Polyesters carrying polar main-chain ester linkages exhibit distinct material properties for diverse applications and thus play an important role in today's plastics economy. It is anticipated that they will play an even greater role in tomorrow's circular plastics economy that focuses on sustainability, thanks to the abundant availability of their biosourced building blocks and the presence of the main-chain ester bonds that can be chemically or biologically cleaved on demand by multiple methods and thus bring about more desired end-of-life plastic waste management options. Because of this potential and promise, there have been intense research activities directed at addressing recycling, upcycling or biodegradation of existing legacy polyesters, designing their biorenewable alternatives, and redesigning future polyesters with intrinsic chemical recyclability and tailored performance that can rival today's commodity plastics that are either petroleum based and/or hard to recycle. This review captures these exciting recent developments and outlines future challenges and opportunities. Case studies on the legacy polyesters, poly(lactic acid), poly(3-hydroxyalkanoate)s, poly(ethylene terephthalate), poly(butylene succinate), and poly(butylene-adipate terephthalate), are presented, and emerging chemically recyclable polyesters are comprehensively reviewed.

Bicontinuous vitrimer heterogels with wide-span switchable stiffness-gated iontronic coordination

Currently, it remains challenging to balance intrinsic stiffness with programmability in most vitrimers. Simultaneously, coordinating materials with gel-like iontronic properties for intrinsic ion transmission while maintaining vitrimer programmable features remains underexplored. Here, we introduce a phase-engineering strategy to fabricate bicontinuous vitrimer heterogel (VHG) materials. Such VHGs exhibited high mechanical strength, with an elastic modulus of up to 116 MPa, a high strain performance exceeding 1000%, and a switchable stiffness ratio surpassing 5 × 103. Moreover, highly programmable reprocessing and shape memory morphing were realized owing to the ion liquid-enhanced VHG network reconfiguration. Derived from the ion transmission pathway in the ILgel, which responded to the wide-span switchable mechanics, the VHG iontronics had a unique bidirectional stiffness-gated piezoresistivity, coordinating both positive and negative piezoresistive properties. Our findings indicate that the VHG system can act as a foundational material in various promising applications, including smart sensors, soft machines, and bioelectronics.

On Lightweight Shape Memory Vitrimer Composites

Lightweight materials are highly desired in many engineering applications. A popular approach to obtain lightweight polymers is to prepare polymeric syntactic foams by dispersing hollow particles, such as hollow glass microbubbles (HGMs), in a polymer matrix. Integrating shape memory vitrimers (SMVs) in fabricating these syntactic foams enhances their appeal due to the multifunctionality of SMVs. The SMV-based syntactic foams have many potential applications, including actuators, insulators, and sandwich cores. However, there is a knowledge gap in understanding the effect of the HGM volume fraction on different material properties and behaviors. In this study, we prepared an SMV-based syntactic foam to investigate the influence of the HGM volume fractions on a broad set of properties. Four sample groups, containing 40, 50, 60, and 70% HGMs by volume, were tested and compared to a control pure SMV group. A series of analyses and various chemical, physical, mechanical, thermal, rheological, and functional experiments were conducted to explore the feasibility of ultralight foams. Notably, the effect of HGM volume fractions on the rheological properties was methodically evaluated. The self-healing capability of the syntactic foam was also assessed for healing at low and high temperatures. This study proves the viability of manufacturing multifunctional ultralightweight SMV-based syntactic foams, which are instrumental for designing ultralightweight engineering structures and devices.