Effects of ultrasound on the synthesis and properties of polyurethane foam/clay nanocomposites

Clays as Inhibitors of Polyurethane Foams' Flammability

Polyurethanes are a very important group of polymers with an extensive range of applications in different branches of industry. In the form of foams, they are mainly used in bedding, furniture, building, construction, and automotive sectors. Due to human safety reasons, these applications require an appropriate level of flame retardance, often required by various law regulations. Nevertheless, without the proper modifications, polyurethane foams are easily ignitable, highly flammable, and generate an enormous amount of smoke during combustion. Therefore, proper modifications or additives should be introduced to reduce their flammability. Except for the most popular phosphorus-, halogen-, or nitrogen-containing flame retardants, promising results were noted for the application of clays. Due to their small particle size and flake-like shape, they induce a "labyrinth effect" inside the foam, resulting in the delay of decomposition onset, reduction of smoke generation, and inhibition of heat, gas, and mass transfer. Moreover, clays can be easily modified with different organic compounds or used along with conventional flame retardants. Such an approach may often result in the synergy effect, which provides the exceptional reduction of foams' flammability. This paper summarizes the literature reports related to the applications of clays in the reduction of polyurethane foams' flammability, either by their incorporation as a nanofiller or by preparation of coatings.

Tuning of polyurethane foam mechanical and thermal properties using ball-milled cellulose

Cystalline-Cc and ultra-milled Amorphous-Ca cellulose were used as reactive filler to tune the performances of composite polyurethane-cellulose-foams, PUC. The effect of Cc and Ca on chemo-physical and mechanical properties of PUC was analysed through FTIR, morphological analysis, thermal conductivity and compression measurements. FTIR results show that, both Cc and Ca react with isocyanate through the OH functional groups contributing to the formation of a tough cellulose-polyurethane network. Morphological observations show that the addition of both Cc and Ca induces a decrease of average cell-size compared to the pristine-PU, thus confirming that they act as nucleating agent. In addition, the better dispersion of the Ca in the polyol, with respect to Cc induces, a finer cell leading to a reduction of the thermal conductivity around 33 % (for the composite loaded with 20 %wt-Ca) with respect to pristine-PU. Finally, the addition of Ca highly reactive modifies the mechanical behaviour from rigid-brittle to semi-rigid.

Foamed Polyurethane Composites with Different Types of Ash – Morphological, Mechanical and Thermal Behavior Assessments

Incorporation of two types of ash particles into flexible polyurethane foams has been investigated, wood ash from gasification process and fly ash resulting from coal burning in power plant. Samples were modified with 5, 10 and 15 wt% of fillers. Structure, mechanical and thermal properties of obtained foams were investigated. Incorporation of both types of ash particles resulted in materials showing satisfactory mechanical properties, simultaneously decreasing their density. Addition of fly ash inhibited noticeably thermal degradation of material, because of the thermal insulation effect of gas trapped in the spherical ash particles. Results of research show that fly ash can be successfully used as a modifier of thermal properties in polyurethane foams, enhancing the economical aspect of the production through the decrease of material's density and incorporation of low cost filler.

Polyurethane types, synthesis and applications – a review

Polyurethanes (PUs) are a class of versatile materials with great potential for use in different applications, especially based on their structure–property relationships.

Effects of chain extender in biodegradable polyurethane foams

Molded flexible polyurethane (PU) foams were synthesized from a starch/petroleum based polyol, 2,4/2,6-toluene diisocyanate (TDI-80), using a one shot method with water as the blowing agent. The effects of chain extender type [starch (S series), diethanolamine (DEA, D series), glycerol (G series)] and content (0, 2, 5, 10 pphr) were extensively studied. The rate of foam formation, density, compression strength, glass transition temperature (Tg) and rubbery modulus of the foam increased with the addition and increasing content of extender. At the same extender content, DEA showed the highest of these properties, while starch showed the lowest. The rate of biodegradation in a buffer solution decreased with the addition of DEA and glycerol, due to the increased crosslinking density and hard segment content, but increased with starch, owing to its biodegradability.

Reactive Nanocomposite Foams

One of the most interesting and most accessible opportunities of nanofillers is the reinforcement of fine structures in which conventional fillers cannot be readily accommodated, such as polymer foams. This paper reviews the progress to date towards the development of reactive foam nanocomposites, in particular polyurethane and silicone foams. The discussed systems are summarized based on the types of nanofillers used, i.e. nanoparticles, rod-like, and plate-like systems. The effect of nanofillers on the foaming process, cellular structure and properties is critically reported along with a summary of the measured improvements in the mechanical, electrical and thermal properties of the resulting nanocomposites.

Biocompatible epoxy modified bio-based polyurethane nanocomposites: mechanical property, cytotoxicity and biodegradation

Epoxy modified Mesua ferrea L. seed oil (MFLSO) based polyurethane nanocomposites with different weight % of clay loadings (1%, 2.5% and 5%) have been evaluated as biocompatible materials. The nanocomposites were prepared by ex situ solution technique under high mechanical shearing and ultrasonication at room temperature. The partially exfoliated nanocomposites were characterized by Fourier transform infra-red (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques. The mechanical properties such as tensile strength and scratch hardness were improved 2 and 5 times, respectively by nanocomposites formation. Even the impact resistance improved a little. The thermostability of the nanocomposites was enhanced by about 40 degrees C. Biodegradation study confirmed 5-10 fold increase in biodegradation rate for the nanocomposites compared to the pristine polymers. All the nanocomposites showed non-cytotoxicity as evident from RBC hemolysis inhibition observed in anti-hemolytic assay carried over the sterilized films. The study reveals that the epoxy modified MFLSO based polyurethane nanocomposites deserve the potential to be applicable as biomaterials.