Structure and properties of bio‐based polyurethane coatings for controlled‐release fertilizer

Water-resistant and pyknotic recyclable waste-cotton-derived bio-polyurethane-coated controlled-release fertilizer: Improved longevity, mechanism and application

Reasonably utilize the recyclable waste-cotton resource to develop the bio-polyurethane coatings had aroused more and more environmental interests recently. However, the terrible water resistance and porousness of the waste-cotton-derived bio-polyurethane coating caused the rapid nutrients release. In this work, the water-resistant and pyknotic cotton-fibre-derived coated-ureas (WPCUs) were fabricated with the recyclable low-cost waste-cotton-derived materials. The dramatically enhanced pyknotic and water-resistant characteristics of the WPCUs coatings can be obtained by the three-dimensional computerized tomography (2.33 to 1.19 %) and the water contact angle. The enhanced elasticity and the decreased water absorption were also vital to enhance the controlled-release performance. The accompanying controlled-release performance of the WPCUs was obviously improved (<2 h to 58.43 days). The modified WPCU75-10 with 4.0 % coating content exhibits the excellent controlled-release performance compared to the unmodified WPCU0-0. The controlled release mechanism can be clarified: The air column inside of the "small and few" micropores in the WPCUs coating only allow the gaseous water molecules to slowly penetrate and dissolve the inner urea cores (rather than liquid water). The obviously increased oilseed rape yield (128.75 %) showed the dependable agricultural application of the WPCUs. This work provides the resultful approach to develop the eco-friendly recyclable waste-plant-derived controlled-release fertilizers.

Polyurethane films formation from microcrystalline cellulose as a polyol and cellulose nanocrystals as additive: Reactions favored by the low viscosity of the source of isocyanate groups used

To simultaneously form films while synthesizing solvent-free and catalyst-free bio-based polyurethanes, hexamethylene diisocyanate trimer was selected as an isocyanate group source to produce a low-viscosity reaction medium for dispersing high contents of microcrystalline cellulose (MCC, polyol) and cellulose nanocrystals (CNC). Castor oil was used as an additional polyol source. Up to 80 % of the MCC was dispersed, producing a film exhibiting the highest T_g (72 °C), tensile strength (18 MPa), and Young's modulus (522.4 MPa). 12.5 % (30 % MCC) and 7.5 % (50 % MCC) of CNC dispersed in the reaction medium formed films stiffer than their counterparts. All the films exhibited transparency and high crystallinity. The contact angle/zeta potential (ζ) indicated hydrophobic film surfaces. At pH 7.4, ζ suggested that the films interacted with physiological fluids favorably. The films were non-cytotoxic, and the composites exhibited cell growth compared with the control. The reported results, as far as it is known, are unprecedented.

Environment-friendly bio-based controlled-release phosphate fertilizer with waste kitchen oil as coating material: Preparation, characterization, and mechanisms

Recently, Bio-based polyurethane controlled-release fertilizers (BPCF) have been developed rapidly owing to their environmental friendliness, renewability, and low cost. However, the unsatisfying controlled release prohibits their large-scale direct application in agricultural production. Here, we prepared bio-based controlled-release phosphate (P) fertilizers using harmful waste kitchen oils (WKO) as coating materials. The membrane shell surface was modified with multi-walled carbon nanotubes (CNT), and superhydrophobic controlled-release phosphorus fertilizers (SCRF) were obtained. After CNT modification, the controlled release period of SCRF was greatly improved. Phosphorus released period of SCRF reached over 67 d while that of BPCF was merely ∼49 d. Additionally, the surface energy, cracks, roughness, microstructure, cross-linking degree, etc., of the membrane shells were measured. The results showed that CNT greatly improved the hydrophobic properties of the membrane shells. The findings indicated the application of modified WKO with great agricultural value in preparing environment-friendly BPCFs.

Improvement of bio-based polyurethane and its optimal application in controlled release fertilizer

In the past decades, polyurethane has emerged as a new material that has been widely developed and applied in coated controlled release fertilizers (CRFs). Particularly in recent years, the excessive consumption of petroleum resources and increasing demand for sustainable development have resulted in considerable interest in bio-based polyurethane coated controlled-release fertilizers. This review article focuses on the application and progress of environmentally friendly bio-based materials in the polyurethane-coated CRF industry. We also explore prospects for the green and sustainable development of coated CRFs. Using animal and plant oils, starch, lignin, and cellulose as raw materials, polyols can be produced by physical, chemical, and biological means to replace petroleum-based materials and polyurethane film coating for CRFs can be prepared. Various modifications can also improve the hydrophobicity and degradability of polyurethane film. A growing body of research on bio-based polyurethane has revealed its great potential in the production and application of coated CRFs. The purpose of this review is to highlight the practicality of bio-based materials in the application of polyurethane-coated CRFs and to clarify their current limitations.

Controlled release fertilizers (CRFs) for climate-smart agriculture practices: a comprehensive review on release mechanism, materials, methods of preparation, and effect on environmental parameters

Fertilizers play an essential role in increasing crop yield, maintaining soil fertility, and provide a steady supply of nutrients for plant requirements. The excessive use of conventional fertilizers can cause environmental problems associated with nutrient loss through volatilization in the atmosphere, leaching to groundwater, surface run-off, and denitrification. To mitigate environmental issues and improve the longevity of fertilizer in soil, controlled release fertilizers (CRFs) have been developed. The application of CRFs can reduce the loss of nutrients, provide higher nutrient use efficiency, and improve soil health simultaneously to achieve the goals of climate-smart agricultural (CSA) practices. The major findings of this review paper are (1) CRFs can prevent direct exposure of fertilizer granule to soil and prevent loss of nutrients such as nitrate and nitrous oxide emissions; (2) CRFs are less affected by the change in environmental parameters, and that can increase longevity in soil compared to conventional fertilizers; and (3) CRFs can maintain required soil nitrogen levels, increase water retention, reduce GHG emissions, lead to optimum pH for plant growth, and increase soil organic matter content. This paper could give good insights into the ongoing development and future perspectives of CRFs for CSA practices.

A landscape review of controlled release urea products: Patent objective, formulation and technology

Fertiliser has been a vital part of agriculture due to it boosting crop productivity and preventing starvation throughout the world. Despite this huge contribution, the application of nitrogen (N) fertilisers results in N leaching and the formation of greenhouse gases, which threaten the environment and human health. To minimise the impacts, slow/controlled release fertilisers (S/CRFs) have been being developed since the beginning of the 20th century. Despite the efforts made over a century, the basic terminological and classification information of these fertilisers remains vague. The scientific knowledge published in S/CRF patents has also been overlooked since the beginning. This review focused on the information gaps, clarified the definitions, differentiation and classification methods that have been randomly used in previous literature. The objectives, formulations and technologies of 109 controlled release urea patents involving sulphur coated urea, polymer coated urea and urea matrix fertilisers published in the years since these products emerged were also reviewed to 1) highlight the overlooked scientific knowledge in the patents; 2) understand the evolutionary processes and current research states of the products; 3) clarify research preferences and challenges to date; 4) identify remaining gaps for the future direction. It is expected that the organised basic information and the patent knowledge highlighted in this paper can be new resources and foster the development of S/CRFs in the future.

Microplastic contamination of an unconfined groundwater aquifer in Victoria, Australia

This is the first study to show microplastics contamination in an alluvial sedimentary aquifer that has been capped from the atmosphere. Microplastics are often reported in biotic and abiotic environments, but little is known about their occurrence in groundwater systems. In this study, eight of the most commonly found microplastics in the environment (polyethylene, PE; polystyrene, PS; polypropylene, PP; polyvinyl chloride, PVC; polyethylene terephthalate, PET; polycarbonate, PC; polymethylmethacrylate, PMMA; and polyamide, PA) were analysed in triplicate groundwater samples (n = 21) from five sampling sites across seven capped groundwater monitoring bores from Bacchus Marsh (Victoria, Australia) using Agilent's novel Laser Direct Infra-Red (LDIR) imaging system. Microplastics were detected in all samples, with PE, PP, PS and PVC detected in all seven bores. The average size of the microplastics identified was 89 ± 55 μm (St.Dev.), ranging from 18 to 491 μm. The average number of microplastics detected across all sites was 38 ± 8 microplastics/L, ranging from 16 to 97 particles/L. PE and PVC in total contributed to 59% of the total sum of microplastics detected. PE was consistently detected in all seven bores (average: 11 particles/L), while PVC was more pronounced in a bore adjacent to a meat processor (52 particles/L) compared to that of its overall average of 12 particles/L. A statistically significant positive correlation was observed between PVC and PS (R = 0.934, p ≤0.001). As this study collected samples from capped groundwater bores, the most probable avenue for microplastics was permeation through soil. Therefore, to further understand the fate and transport of microplastics within a groundwater system, it is necessary to analyse a greater range of groundwater bores not only from Australia but throughout the world.