Maximizing Activity and Stability by Turning Gold Catalysis Upside Down: Oxide Particles on Nanoporous Gold

Nanoporous Gold: From Structure Evolution to Functional Properties in Catalysis and Electrochemistry

Nanoporous gold (NPG) is characterized by a bicontinuous network of nanometer-sized metallic struts and interconnected pores formed spontaneously by oxidative dissolution of the less noble element from gold alloys. The resulting material exhibits decent catalytic activity for low-temperature, aerobic total as well as partial oxidation reactions, the oxidative coupling of methanol to methyl formate being the prototypical example. This review not only provides a critical discussion of ways to tune the morphology and composition of this material and its implication for catalysis and electrocatalysis, but will also exemplarily review the current mechanistic understanding of the partial oxidation of methanol using information from quantum chemical studies, model studies on single-crystal surfaces, gas phase catalysis, aerobic liquid phase oxidation, and electrocatalysis. In this respect, a particular focus will be on mechanistic aspects not well understood, yet. Apart from the mechanistic aspects of catalysis, best practice examples with respect to material preparation and characterization will be discussed. These can improve the reproducibility of the materials property such as the catalytic activity and selectivity as well as the scope of reactions being identified as the main challenges for a broader application of NPG in target-oriented organic synthesis.

Nanoporous Gold for Energy Applications

Research activities using nanoporous gold (NPG) were reviewed in the field of energy applications in three categories: fuel cells, supercapacitors, and batteries. First, applications to fuel cells are reviewed with the subsections of proof-of-concept studies, studies on fuel oxidations at anode, and studies on oxygen reduction reactions at cathode. Second, applications to supercapacitors are reviewed from research activities on active materials/NPG composites to demonstrations of all-solid-state flexible supercapacitors using NPG electrodes. Third, research activities using NPG for battery applications are reviewed, mainly about fundamental studies on Li-air and Na-air batteries and some model studies on improving Li ion battery anodes. Although NPG based studies are the main subject of this review, some of meaningful studies using nanoporous metals are also discussed where relevant. Finally, summary and future outlook are given based on the survey on the research activities.

A three-electrode integrated electrochemical platform based on nanoporous gold for the simultaneous determination of hydroquinone and catechol with high selectivity

A novel integrated electrochemical platform was built for the simultaneous determination of hydroquinone and catechol.

Photocatalytic coatings based on a zinc(ii) phthalocyanine derivative immobilized on nanoporous gold leafs with various pore sizes

A series of singlet oxygen sensitizing hybrid materials is reported consisting of a zinc(ii) phthalocyanine (ZnPc) derivative immobilized on nanoporous gold leafs (npAu) with various pore sizes. The resulting photocatalytic coatings exhibit a thickness of around 100 nm and pore sizes between 9–50 nm. Herein, we report the synthesis and characterization of those hybrid materials which were synthesized by functionalization of npAu leafs by an azide terminated alkanethiol self-assembled monolayer (SAM) and subsequent copper catalyzed azide–alkyne cycloaddition (CuAAC). The characterization of the samples morphology included scanning electron microscopy (SEM), UV-Vis spectroscopy as well as energy dispersive X-ray spectroscopy (EDX). The morphology–reactivity relationship was investigated employing the hybrid photocatalysts in the photooxidation of diphenylisobenzofuran (DPBF) as selective singlet oxygen quencher. An increasing photocatalytic activity was found for smaller pore sizes up to 15 nm, due to the gain in specific surface area concomitant with an increasing amount of immobilized photosensitizer, completely dominating the effect of the higher spectral overlap caused by the shift of the plasmon resonance of npAu, until mass transport and diffusion limitation gets predominant for pore sizes below 15 nm.

A series of hybrid materials consisting of a zinc(ii) phthalocyanine derivative immobilized on nanoporous gold leafs with various pore sizes was prepared and investigated regarding its singlet oxygen sensitization activity.

A versatile nanoreactor for complementary in situ X-ray and electron microscopy studies in catalysis and materials science

Two in situ `nanoreactors' for high-resolution imaging of catalysts have been designed and applied at the hard X-ray nanoprobe endstation at beamline P06 of the PETRA III synchrotron radiation source. The reactors house samples supported on commercial MEMS chips, and were applied for complementary hard X-ray ptychography (23 nm spatial resolution) and transmission electron microscopy, with additional X-ray fluorescence measurements. The reactors allow pressures of 100 kPa and temperatures of up to 1573 K, offering a wide range of conditions relevant for catalysis. Ptychographic tomography was demonstrated at limited tilting angles of at least ±35° within the reactors and ±65° on the naked sample holders. Two case studies were selected to demonstrate the functionality of the reactors: (i) annealing of hierarchical nanoporous gold up to 923 K under inert He environment and (ii) acquisition of a ptychographic projection series at ±35° of a hierarchically structured macroporous zeolite sample under ambient conditions. The reactors are shown to be a flexible and modular platform for in situ studies in catalysis and materials science which may be adapted for a range of sample and experiment types, opening new characterization pathways in correlative multimodal in situ analysis of functional materials at work. The cells will presently be made available for all interested users of beamline P06 at PETRA III.

Nanoporous gold functionalized with praseodymia-titania mixed oxides as a stable catalyst for the water-gas shift reaction

Dealloyed nanoporous metals hold great promise in the field of heterogeneous catalysis; however their tendency to coarsen at elevated temperatures or under catalytic reaction conditions sometimes limit further applications. Here, we report on a highly stable nanoporous gold catalyst (npAu) functionalized with praseodymia-titania mixed oxides as synthesized by a sol-gel method. Specifically, we used aberration-corrected transmission electron microscopy to study the morphology and the interface between the oxide deposits and the npAu substrate at the atomic level. Based on electron energy loss spectroscopy (EELS), it is concluded that Pr-TiOx mixed oxides form a solid solution. Flow reactor tests reveal that the Pr-TiOx functionalized nanoporous gold is not only highly active but also very stable for the water gas shift reaction in a large temperature range (180-400 °C). Our results demonstrate the potential of engineering the compositions of oxides coatings on npAu for advanced functional systems.

Correlative Multiscale 3D Imaging of a Hierarchical Nanoporous Gold Catalyst by Electron, Ion and X-ray Nanotomography

Tomographic imaging of catalysts allows non-invasive investigation of structural features and chemical properties by combining large fields of view, high spatial resolution, and the ability to probe multiple length scales. Three complementary nanotomography techniques, (i) electron tomography, (ii) focused ion beam-scanning electron microscopy, and (iii) synchrotron ptychographic X-ray computed tomography, were applied to render the 3D structure of monolithic nanoporous gold doped with ceria, a catalytically active material with hierarchical porosity on the nm and μm scale. The resulting tomograms were used to directly measure volume fraction, surface area and pore size distribution, together with 3D pore network mapping. Each technique is critically assessed in terms of approximate spatial resolution, field of view, sample preparation and data processing requirements. Ptychographic X-ray computed tomography produced 3D electron density maps with isotropic spatial resolution of 23 nm, the highest so far demonstrated for a catalyst material, and is highlighted as an emerging method with excellent potential in the field of catalysis.

Porous Silica-Coated Gold Sponges with High Thermal and Catalytic Stability

A method to fabricate porous silica-coated Au sponges that show high thermal and catalytic stability has been developed for the first time. The method involves dense surface functionalization of Au sponges (made by self-assembly of Au nanoparticles) with thiolated poly(ethylene glycol) (SH-PEG), which provides binding and condensation sites for silica precursors. The silica coating thickness can be controlled by using SH-PEG of different molecular weights. The silica-coated Au sponge prepared by using 5 kDa SH-PEG maintains its morphology at temperature as high as 700 °C. The calcination removes all organic molecules, resulting in porous silica-coated Au sponges, which contain hierarchically connected micro- and mesopores. The hierarchical pore structures provide an efficient pathway for reactant molecules to access the surface of Au sponges. The porous silica-coated Au sponges show an excellent catalytic recyclability, maintaining the catalytic conversion percentage of 4-nitrophenol by NaBH₄ to 4-aminophenol as high as 93% even after 10 catalytic cycles. The method may be applicable for other porous metals, which are of great interests for catalyst, fuel cell, and sensor applications.

Steam reforming of methanol over oxide decorated nanoporous gold catalysts: a combined in situ FTIR and flow reactor study

Methanol as a green and renewable resource can be used to generate hydrogen by reforming, i.e., its catalytic oxidation with water. In combination with a fuel cell this hydrogen can be converted into electrical energy, a favorable concept, in particular for mobile applications. Its realization requires the development of novel types of structured catalysts, applicable in small scale reactor designs. Here, three different types of such catalysts were investigated for the steam reforming of methanol (SRM). Oxides such as TiO₂ and CeO₂ and mixtures thereof (Ce₁Ti₂O_x) were deposited inside a bulk nanoporous gold (npAu) material using wet chemical impregnation procedures. Transmission electron and scanning electron microscopy reveal oxide nanoparticles (1-2 nm in size) abundantly covering the strongly curved surface of the nanoporous gold host (ligaments and pores on the order of 40 nm in size). These catalysts were investigated in a laboratory scaled flow reactor. First conversion of methanol was detected at 200 °C. The measured turn over frequency at 300 °C of the CeO_x/npAu catalyst was 0.06 s^-1. Parallel investigation by in situ infrared spectroscopy (DRIFTS) reveals that the activation of water and the formation of OH_ads are the key to the activity/selectivity of the catalysts. While all catalysts generate sufficient OH_ads to prevent complete dehydrogenation of methanol to CO, only the most active catalysts (e.g., CeO_x/npAu) show direct reaction with formic acid and its decomposition to CO₂ and H₂. The combination of flow reactor studies and in operando DRIFTS, thus, opens the door to further development of this type of catalyst.

Morphological analysis of cerium oxide stabilized nanoporous gold catalysts by soft X-ray ASAXS

Soft X-ray SAXS and ASAXS reveal nanostructural properties and temperature induced morphological changes in catalyst materials. The stabilizing effect of cerium oxide deposits on the gold catalyst and the morphological properties of the cerium oxide were determined.

Catalyst design for enhanced sustainability through fundamental surface chemistry

Decreasing energy consumption in the production of platform chemicals is necessary to improve the sustainability of the chemical industry, which is the largest consumer of delivered energy. The majority of industrial chemical transformations rely on catalysts, and therefore designing new materials that catalyse the production of important chemicals via more selective and energy-efficient processes is a promising pathway to reducing energy use by the chemical industry. Efficiently designing new catalysts benefits from an integrated approach involving fundamental experimental studies and theoretical modelling in addition to evaluation of materials under working catalytic conditions. In this review, we outline this approach in the context of a particular catalyst-nanoporous gold (npAu)-which is an unsupported, dilute AgAu alloy catalyst that is highly active for the selective oxidative transformation of alcohols. Fundamental surface science studies on Au single crystals and AgAu thin-film alloys in combination with theoretical modelling were used to identify the principles which define the reactivity of npAu and subsequently enabled prediction of new reactive pathways on this material. Specifically, weak van der Waals interactions are key to the selectivity of Au materials, including npAu. We also briefly describe other systems in which this integrated approach was applied.

In Situ Ptychography of Heterogeneous Catalysts using Hard X-Rays: High Resolution Imaging at Ambient Pressure and Elevated Temperature

A new closed cell is presented for in situ X-ray ptychography which allows studies under gas flow and at elevated temperature. In order to gain complementary information by transmission and scanning electron microscopy, the cell makes use of a Protochips E-chipTM which contains a small, thin electron transparent window and allows heating. Two gold-based systems, 50 nm gold particles and nanoporous gold as a relevant catalyst sample, were used for studying the feasibility of the cell. Measurements showing a resolution around 40 nm have been achieved under a flow of synthetic air and during heating up to temperatures of 933 K. An elevated temperature exhibited little influence on image quality and resolution. With this study, the potential of in situ hard X-ray ptychography for investigating annealing processes of real catalyst samples is demonstrated. Furthermore, the possibility to use the same sample holder for ex situ electron microscopy before and after the in situ study underlines the unique possibilities available with this combination of electron microscopy and X-ray microscopy on the same sample.

Influence of gas atmospheres and ceria on the stability of nanoporous gold studied by environmental electron microscopy and in situ ptychography

A novel complementary approach of environmental TEM and in situ hard X-ray ptychography was used to study the thermally induced coarsening of nanoporous gold under different atmospheres, pressures and after ceria deposition.

A versatile sol–gel coating for mixed oxides on nanoporous gold and their application in the water gas shift reaction

Ceria–titania mixed oxides on a structured nanoporous gold support result in highly active and durable catalysts for the water-gas shift reaction.

Self-grown Ni(OH)(2) layer on bimodal nanoporous AuNi alloys for enhanced electrocatalytic activity and stability

Au nanostructures as catalysts toward electrooxidation of small molecules generally suffer from ultralow surface adsorption capability and stability. Here, we report Ni(OH)2 layer decorated nanoporous (NP) AuNi alloys with a three-dimensional and bimodal porous architecture, which are facilely fabricated by a combination of chemical dealloying and in situ surface segregation, for the enhanced electrocatalytic performance in biosensors. As a result of the self-grown Ni(OH)2 on the AuNi alloys with a coherent interface, which not only enhances adsorption energy of Au and electron transfer of AuNi/Ni(OH)2 but also prohibits the surface diffusion of Au atoms, the NP composites are enlisted to exhibit significant enhancement in both electrocatalytic activity and stability toward glucose electrooxidation. The highly reliable glucose biosensing with exceptional reproducibility and selectivity as well as quick response makes it a promising candidate as electrode materials for the application in nonenzymatic glucose biosensors.

Catalysis by unsupported skeletal gold catalysts

Catalysis is one of the key technologies for the 21st century for achieving the required sustainability of chemical processes. Critical improvements are based on the development of new catalysts and catalytic concepts. In this context, gold holds great promise because it is more active and selective than other precious metal catalysts at low temperatures. However, gold becomes only chemically and catalytically active when it is nanostructured. Since the 1970s and 1980s, the first type of gold catalysts that chemists studied were small nanoparticles on oxidic supports. With the later onset of nanotechnology, a variety of nanostructured materials not requiring a support or organic stabilizers became available within about the last 10 years. Among these are gold nanofoams generated by combustion of gold compounds, nanotube membranes prepared by electroless deposition of gold inside a template, and corrosion-derived nanoporous gold. Even though these materials are macroscopic in their geometric dimensions (e.g., disks, cubes, and membranes with dimensions of millimeters), they are comprised of gold nanostructures, for example, in the form of ligaments as small as 15 nm in diameter (nanoporous gold, npAu). The nanostructure brings about a high surface to volume ratio and a large fraction of low coordinated surface atoms. In this Account, we discuss how unsupported materials are active catalysts for aerobic oxidation reaction in gas phase (oxidation of CO and primary alcohols), as well as liquid phase oxidation and reduction reactions. It turns out that the bonding and activation of molecular oxygen for gas phase oxidations strongly profits from trace amounts of an ad-metal residue such as silver. It is noteworthy that these catalysts still exhibit the special gold type chemistry, characterized by activity at very low temperatures and high selectivity for partial oxidations. For example, we can oxidize CO over these unsupported catalysts (npAu, nanotubes, and powder) at temperatures well below water's freezing point (-30 °C) and with turnover frequencies up to 0.5 s(-1) (at 30 °C). Yet, we can anticipate the surface chemistry of these unsupported and extended gold surfaces based on model experiments under UHV conditions. We have demonstrated this for the selective oxidation of primary alcohols at low temperatures employing npAu catalysts. Chemists have paid growing interest to oxidation and reduction reactions in liquid phase catalysis, most suitable for synthetic organic chemistry. Early work on the aerobic oxidation of d-glucose in 2008 using Raney type npAu already showed the potential of this type of catalyst for liquid phase reactions. Since then, researchers have investigated further oxidation reactions (silanes to silanols) and reduction reactions of alkynes, as well as C-C coupling reactions ([4 + 2] benzannulation) and azo compound decomposition, with likely several more reactions to be reported in the next years. The advantage of this unsupported skeletal type of catalyst is its recyclability and retrievability without leaching of gold into the reaction medium, owing to its monolithic structure. Even though these materials contain nanoscopic structures, they are macroscopic in their geometric dimensions and pose no threat to the environment or health as discussed for other nanomaterials.