Synthesis of Metastable Inorganic Solids with Extended Structures

Sensitive Thermochromic Behavior of InSeI, a Highly Anisotropic and Tubular 1D van der Waals Crystal

Thermochromism, the change in color of a material with temperature, is the fundamental basis of optical thermometry. A longstanding challenge in realizing sensitive optical thermometers for widespread use is identifying materials with pronounced thermometric optical performance in the visible range. Herein, it is demonstrated that single crystals of indium selenium iodide (InSeI), a 1D van der Waals (vdW) solid consisting of weakly bound helical chains, exhibit considerable visible range thermochromism. A strong temperature-dependent optical band edge absorption shift ranging from 450 to 530 nm (2.8 to 2.3 eV) over a 380 K temperature range with an experimental (dEg/dT)max value extracted to be 1.26 × 10-3 eV K-1 is shown. This value lies appreciably above most dense conventional semiconductors in the visible range and is comparable to soft lattice solids. The authors further seek to understand the origin of this unusually sensitive thermochromic behavior and find that it arises from strong electron-phonon interactions and anharmonic phonons that significantly broaden band edges and lower the Eg with increasing temperature. The identification of structural signatures resulting in sensitive thermochromism in 1D vdW crystals opens avenues in discovering low-dimensional solids with strong temperature-dependent optical responses across broad spectral windows, dimensionalities, and size regimes.

Text Mining the Literature to Inform Experiments and Rationalize Impurity Phase Formation for BiFeO3

We used data-driven methods to understand the formation of impurity phases in BiFeO3 thin-film synthesis through the sol-gel technique. Using a high-quality dataset of 331 synthesis procedures and outcomes extracted manually from 177 scientific articles, we trained decision tree models that reinforce important experimental heuristics for the avoidance of phase impurities but ultimately show limited predictive capability. We find that several important synthesis features, identified by our model, are often not reported in the literature. To test our ability to correctly impute missing synthesis parameters, we attempted to reproduce nine syntheses from the literature with varying degrees of "missingness". We demonstrate how a text-mined dataset can be made useful by informing new controlled experiments and forming a better understanding for impurity phase formation in this complex oxide system.

Selective formation of metastable polymorphs in solid-state synthesis

Metastable polymorphs often result from the interplay between thermodynamics and kinetics. Despite advances in predictive synthesis for solution-based techniques, there remains a lack of methods to design solid-state reactions targeting metastable materials. Here, we introduce a theoretical framework to predict and control polymorph selectivity in solid-state reactions. This framework presents reaction energy as a rarely used handle for polymorph selection, which influences the role of surface energy in promoting the nucleation of metastable phases. Through in situ characterization and density functional theory calculations on two distinct synthesis pathways targeting LiTiOPO4, we demonstrate how precursor selection and its effect on reaction energy can effectively be used to control which polymorph is obtained from solid-state synthesis. A general approach is outlined to quantify the conditions under which metastable polymorphs are experimentally accessible. With comparison to historical data, this approach suggests that using appropriate precursors could enable targeted materials synthesis across diverse chemistries through selective polymorph nucleation.

Soft Chemistry of Hard Materials: Low-Temperature Pathways to Bulk and Nanostructured Layered Metal Borides

Conspectus"Synthesis by design" is often considered to be the primary goal of chemists who make molecules and materials. Synthetic chemists usually have in mind a target they want to make, and they want to be able to design a pathway that can get them to that target as quickly and efficiently as possible. Chemists who synthesize refractory solids, which have melting points above 1000 °C and are often chemically inert at these high temperatures, have access to only a small number of synthetic strategies due to the need to overcome solid-state diffusion, which is the rate-limiting step in such reactions. The use of extremely high temperatures to facilitate diffusion among two or more refractory solids, which precedes any chemical reaction that must occur, generally drives the system to form only the product that is the most thermodynamically stable-the global minimum on an energy landscape-for a certain combination of elements. When trying to target a different product in the same system, one generally cannot rely on thermally driven reactions. Lower-temperature reactions that side step this diffusion limitation can succeed where high temperatures fail by providing access to local minima on an energy landscape. These local minima represent metastable phases that are primed for synthesis, but only if an appropriate pathway and set of reactions can be identified. It is therefore important to develop and understand low-temperature, or "soft", chemical reactions in "hard" refractory systems. These reactions allow us to apply the retrosynthetic framework that molecular chemists rely on to systems where chemists have not previously had such control over reactions, reactivities, and metastable product formation.In this Account, we discuss the development of soft chemical reactions of hard materials in the context of a class of layered, refractory metal borides that are precursors to an emerging family of two-dimensional nanomaterials. Layered ternary metal boride phases such as MoAlB have layers of metal borides, which are chemically unreactive, interleaved with layers of aluminum, which are reactive. Some of the interlayer aluminum can be deintercalated at room temperature in dilute aqueous sodium hydroxide, transforming stable MoAlB into destabilized MoAl1-xB. Mild thermal treatment of submicrometer grains of this destabilized MoAl1-xB sample allows it to traverse the energy landscape and crystallize as Mo2AlB2, a metastable compound. Further thermal treatment transforms Mo2AlB2 into a Mo2AlB2-alumina nanolaminate and ultimately mesoporous MoB, all through continued traversing of the energy landscape using mild chemical and thermal treatments. Similar topochemical manipulations, which maintain structure but change composition, are emerging for other MAB phases and are opening the door to new types of metastable compounds and nanostructured materials in traditionally refractory systems.

An autonomous laboratory for the accelerated synthesis of novel materials

To close the gap between the rates of computational screening and experimental realization of novel materials1,2, we introduce the A-Lab, an autonomous laboratory for the solid-state synthesis of inorganic powders. This platform uses computations, historical data from the literature, machine learning (ML) and active learning to plan and interpret the outcomes of experiments performed using robotics. Over 17 days of continuous operation, the A-Lab realized 41 novel compounds from a set of 58 targets including a variety of oxides and phosphates that were identified using large-scale ab initio phase-stability data from the Materials Project and Google DeepMind. Synthesis recipes were proposed by natural-language models trained on the literature and optimized using an active-learning approach grounded in thermodynamics. Analysis of the failed syntheses provides direct and actionable suggestions to improve current techniques for materials screening and synthesis design. The high success rate demonstrates the effectiveness of artificial-intelligence-driven platforms for autonomous materials discovery and motivates further integration of computations, historical knowledge and robotics.

A computationally-guided non-equilibrium synthesis approach to materials discovery in the SrO-Al2O3-SiO2 phase field

Glass-crystallisation synthesis is coupled to probe structure prediction for the guided discovery of new metastable oxides in the SrO-Al2O3-SiO2 phase field, yielding a new ternary ribbon-silicate, Sr2Si3O8. In principle, this methodology can be applied to a wide range of oxide chemistries by selecting an appropriate non-equilibrium synthesis route.

Structure prediction in low dimensions: concepts, issues and examples

Structure prediction of stable and metastable polymorphs of chemical systems in low dimensions has become an important field, since materials that are patterned on the nano-scale are of increasing importance in modern technological applications. While many techniques for the prediction of crystalline structures in three dimensions or of small clusters of atoms have been developed over the past three decades, dealing with low-dimensional systems-ideal one-dimensional and two-dimensional systems, quasi-one-dimensional and quasi-two-dimensional systems, as well as low-dimensional composite systems-poses its own challenges that need to be addressed when developing a systematic methodology for the determination of low-dimensional polymorphs that are suitable for practical applications. Quite generally, the search algorithms that had been developed for three-dimensional systems need to be adjusted when being applied to low-dimensional systems with their own specific constraints; in particular, the embedding of the (quasi-)one-dimensional/two-dimensional system in three dimensions and the influence of stabilizing substrates need to be taken into account, both on a technical and a conceptual level. This article is part of a discussion meeting issue 'Supercomputing simulations of advanced materials'.

Emergence of Dynamically-Disordered Phases During Fast Oxygen Deintercalation Reaction of Layered Perovskite

Determination of a reaction pathway is an important issue for the optimization of reactions. However, reactions in solid-state compounds have remained poorly understood because of their complexity and technical limitations. Here, using state-of-the-art high-speed time-resolved synchrotron X-ray techniques, the topochemical solid-gas reduction mechanisms in layered perovskite Sr₃ Fe₂ O_{7- δ} (from δ ∼ 0.4 to δ = 1.0), which is promising for an environmental catalyst material is revealed. Pristine Sr₃ Fe₂ O_{7- δ} shows a gradual single-phase structural evolution during reduction, indicating that the reaction continuously proceeds through thermodynamically stable phases. In contrast, a nonequilibrium dynamically-disordered phase emerges a few seconds before a first-order transition during the reduction of a Pd-loaded sample. This drastic change in the reaction pathway can be explained by a change in the rate-determining step. The synchrotron X-ray technique can be applied to various solid-gas reactions and provides an opportunity for gaining a better understanding and optimizing reactions in solid-state compounds.

In Situ X-ray Diffraction Studies on the Reduction of V2 O5 and WO3 by Using Hydrogen

The reduction of metal oxides with hydrogen is widely used for the production of fine chemicals and metals both on the laboratory and industry scale. In situ methods can help to elucidate reaction pathways and to gain control over such synthesis reactions. In this study, the reduction of WO₃ and V₂ O₅ with hydrogen was investigated by in situ X-ray powder diffraction with regard to intermediates and the influence of heating rates and hydrogen flow rates. Mixtures of V₄ O₉ , V₆ O₁₃ and VO₂ in two modifications were identified as intermediates on the way to phase-pure V₂ O₃ . None of the intermediates occurs in a single phase and therefore cannot be prepared this way. In contrast, the intermediates of the WO₃ reduction, H_0.23 WO₃ and W₁₀ O₂₉ , appear consecutively and can be isolated. For both reactions, the heating and flow rates have little influence on the formation of intermediates.

Generalized synthesis of NaCrO2 particles for high-rate sodium ion batteries prepared by microfluidic synthesis in segmented flow

NaCrO₂ particles for high-rate sodium ion batteries were prepared on a multigram scale in segmented flow from chromium nitrate and sodium nitrate using a segregated flow water-in-oil emulsion drying process. Microfluidic processing is an environmentally friendly and rapid synthetic method, which can produce large-scale industrial implementation for the production of materials with superior properties. The reaction time for NaCrO₂ particles was reduced by almost one order of magnitude compared to a normal flask synthesis and by several orders of magntitude compared to a conventional solid-state reaction. In addition, it allows for an easy upscaling and was generalized for the synthesis of other layered oxides NaMO₂ (M = Cr, Fe, Co, Al). The automated water-in-oil emulsion approach circumvents the diffusion limits of solid-state reactions by allowing a rapid intermixing of the components at a molecular level in submicrometer-sized micelles. A combination of Raman and nuclear magnetic resonance spectroscopy (¹H, ²³Na), thermal analysis, X-ray diffraction and high resolution transmission electron microscopy provided insight into the formation mechanism of NaCrO₂ particles. The new synthesis method allows cathode materials of different types to be produced in a large scale, constant quality and in short reaction times in an automated manner.

Solid-State Reaction Synthesis of Nanoscale Materials: Strategies and Applications

Nanomaterials (NMs) with unique structures and compositions can give rise to exotic physicochemical properties and applications. Despite the advancement in solution-based methods, scalable access to a wide range of crystal phases and intricate compositions is still challenging. Solid-state reaction (SSR) syntheses have high potential owing to their flexibility toward multielemental phases under feasibly high temperatures and solvent-free conditions as well as their scalability and simplicity. Controlling the nanoscale features through SSRs demands a strategic nanospace-confinement approach due to the risk of heat-induced reshaping and sintering. Here, we describe advanced SSR strategies for NM synthesis, focusing on mechanistic insights, novel nanoscale phenomena, and underlying principles using a series of examples under different categories. After introducing the history of classical SSRs, key theories, and definitions central to the topic, we categorize various modern SSR strategies based on the surrounding solid-state media used for nanostructure growth, conversion, and migration under nanospace or dimensional confinement. This comprehensive review will advance the quest for new materials design, synthesis, and applications.

In Situ X-ray Diffraction Studies on the Production Process of Molybdenum

During the production of molybdenum, the first reduction step of molybdenum trioxide to molybdenum dioxide is crucial in directing important product properties like particle size and oxygen content. In this study, the influence of heating rate, hydrogen flow, and potassium content on the reduction of MoO₃ has been investigated via in situ X-ray powder diffraction. For low heating rates, a molybdenum bronze H_xMoO₃ could be confirmed as an intermediate, while γ-Mo₄O₁₁ can only be observed at high heating rates. Molybdenum formation at temperatures as low as 873 K can be controlled via hydrogen flow. The potassium content of reactants has a direct influence on the amount of Mo₄O₁₁ formed during the reaction as well as rates of Mo₄O₁₁ and MoO₂ formation.

Renaissance of Topotactic Ion-Exchange for Functional Solids with Close Packed Structures

Recently, many new, complex, functional oxides have been discovered with the surprising use of topotactic ion-exchange reactions on close-packed structures, such as found for wurtzite, rutile, perovskite, and other structure types. Despite a lack of apparent cation-diffusion pathways in these structure types, synthetic low-temperature transformations are possible with the interdiffusion and exchange of functional cations possessing ns² stereoactive lone pairs (e. g., Sn(II)) or unpaired nd^x electrons (e. g., Co(II)), targeting new and favorable modulations of their electronic, magnetic, or catalytic properties. This enables a synergistic blending of new functionality to an underlying three-dimensional connectivity, i. e., [-M-O-M-O-]_n , that is maintained during the transformation. In many cases, this tactic represents the only known pathway to prepare thermodynamically unstable solids that otherwise would commonly decompose by phase segregation, such as that recently applied to the discovery of many new small bandgap semiconductors.

Characterization of Materials Used as Face Coverings for Respiratory Protection

Use of masks is a primary tool to prevent the spread of the novel COVID-19 virus resulting from unintentional close contact with infected individuals. However, detailed characterization of the chemical properties and physical structure of common mask materials is lacking in the current literature. In this study, a series of commercial masks and potential mask materials, including 3M Particulate Respirator 8210 N95, a material provided by Oak Ridge National Laboratory Carbon Fiber Technology Facility (ORNL/CFTF), and a Filti Face Mask Material, were characterized by a suite of techniques, including scanning electron microscopy, X-ray diffraction, Raman spectroscopy, and X-ray photoelectron spectroscopy. Wetting properties of the mask materials were quantified by measurements of contact angle with a saliva substitute. Mask pass-through experiments were performed using a dispersed metal oxide nanoparticle suspension to model the SARS-CoV-2 virus, with quantification via spatially resolved X-ray fluorescence mapping. Notably, all mask materials tested provided a strong barrier against respiratory droplet breakthrough. The comparisons and characterizations provided in this study provide useful information when evaluating mask materials for respiratory protection.

Capturing Metastable Oxide Semiconductors for Applications in Solar Energy Conversion

ConspectusMany small bandgap semiconductors have been discovered or predicted to exist beyond the edges of stability, that is, accessible only as metastable solids that are thermodynamically unstable. In many cases, these metastable semiconductors have been revealed to have technologically promising properties for solar energy conversion, such as in photocatalysis or in photovoltaics. This Account presents a review of research results selected from my group and others in recent years on these semiconductors. Notably, these include the chemical systems of mixed-metal oxides (i.e., M'MOx; M = Ti(IV), Nb(V), or Ta(V) cation; M' = Ag(I), Cu(I), Sn(II), Pb(II), or Bi(III) cation), which have diverse structure types and compositions. High photocatalytic activities have been found for the light-driven reduction or oxidation of water as p- or n-type photoelectrodes, respectively, or as suspended powders in aqueous solutions. These have exhibited new combinations of favorable semiconductor properties, such as deep visible-light absorption, near-optimal band edge energies, defect tolerance, and functional carrier mobilities and charge separation. As described herein, this set of properties is inextricably linked to their metastable nature, that is, the crystalline structures and compositions needed for these characteristics lead naturally to thermodynamic instabilities.This Account focuses on current research efforts that have begun unlocking the potential of these semiconductors via new recent advances in (1) synthetic approaches that enable their preparation and (2) the understanding of structure-property relationships discovered at the precipices of stability that lead to the improved semiconductor properties. For example, low-temperature reactions have been developed to facilitate greater kinetic control, such as with the use of molten salts, and have been a key factor in preparing many of these semiconductors. As a result, a plethora of promising new mixed-metal oxide systems have been uncovered that exhibit band gaps spanning the range of photon energies from ∼1.3 to >3.0 eV. Especially relevant for visible-light applications are the Cu(I)- and Sn(II)-containing semiconductors. For example, n-type Sn(II)-titanates and p-type Cu(I)-niobates can be synthesized by flux methods and exhibit some of the smallest known visible-light band gaps that also maintain suitable conduction and valence band edges for driving the water-splitting half reactions. Kinetic stabilization of these metastable semiconductors against thermally driven phase segregation is increased with the formation of solid solutions for both the M and M' cation sites, leading to effective strategies to more finely tune their band gaps, band edge energies, and photoelectrochemical properties. Many unique and useful relationships are emerging between the synthesis and structures of metastable semiconductors and their physical properties, leading to more efficient solar energy conversion.

Kinetically Stabilized Cation Arrangement in Li3 YCl6 Superionic Conductor during Solid-State Reaction

The main approach for exploring metastable materials is via trial-and-error synthesis, and there is limited understanding of how metastable materials are kinetically stabilized. In this study, a metastable phase superionic conductor, β-Li₃ YCl₆ , is discovered through in situ X-ray diffraction after heating a mixture of LiCl and YCl₃ powders. While Cl^- arrangement is represented as a hexagonal close packed structure in both metastable β-Li₃ YCl₆ synthesized below 600 K and stable α-Li₃ YCl₆ above 600 K, the arrangement of Li⁺ and Y³⁺ in β-Li₃ YCl₆ determined by neutron diffraction brought about the cell with a 1/√3 a-axis and a similar c-axis of stable α-Li₃ YCl₆ . Higher Li⁺ ion conductivity and lower activation energy for Li⁺ transport are observed in comparison with α-Li₃ YCl₆ . The computationally calculated low migration barrier of Li⁺ supports the low activation energy for Li⁺ conduction, and the calculated high migration barrier of Y³⁺ kinetically stabilizes this metastable phase by impeding phase transformation to α-Li₃ YCl₆ . This work shows that the combination of in situ observation of solid-state reactions and computation of the migration energy can facilitate the comprehension of the solid-state reactions allowing kinetic stabilization of metastable materials, and can enable the discovery of new metastable materials in a short time.

Validation of a Sapphire Gas-Pressure Cell for Real-Time In Situ Neutron Diffraction Studies of Hydrogenation Reactions

A gas-pressure cell, based on a leuco-sapphire single-crystal, serving as a pressure vessel and sample holder, is presented for real time in situ studies of solid-gas hydrogenation reactions. A stainless steel corpus, coated with neutron absorbing varnish, allows alignment for the single-crystal sample holder for minimizing contributions to the diffraction pattern. Openings in the corpus enable neutron scattering as well as contactless temperature surveillance and laser heating. The gas-pressure cell is validated via the deuteration of palladium powder, giving reliable neutron diffraction data at the high-intensity diffractometer D20 at the Institut Laue-Langevin (ILL), Grenoble, France. It was tested up to 15.0 MPa of hydrogen pressure at room temperature, 718 K at ambient pressure and 584 K at 9.5 MPa of hydrogen pressure.

Substituent Effects in the Synthesis of Heterostructures

There have been a number of surprising reports of unexpected products when preparing heterostructures of Bi₂Se₃ with other 2D layers. These reports prompted us to explore the formation of metastable heterostructures containing Bi₂Se₃ using X-ray diffraction techniques to follow the reaction pathway. We discovered that the products formed depend on the electronic properties of the second constituent. Bi|Se layers deposited in a 2:3 ratio with enough atoms to make a single five-plane layer evolved to form thermodynamically stable Bi₂Se₃ as expected from the phase diagram. When the same Bi|Se layers were sequentially deposited with M|Se layers that form semiconductor layers (PbSe and 2H-MoSe₂), Bi₂Se₃-containing heterostructures formed. When the same Bi|Se layers were deposited with M|Se layers that form metallic layers (TiSe_2, VSe₂, and 1T-MoSe₂), BiSe-containing heterostructures formed. The amount of excess Se in the precursor controls whether [(Bi₂Se₃)_1+δ]₁[(MoSe₂)]₁ or [(BiSe)_1+γ]₁[(MoSe₂)]₁ forms. XPS data indicates that a mixture of both metallic 1T and semiconducting 2H-MoSe₂ is present in [(BiSe)_1+γ]₁[(MoSe₂)]₁, while only semiconducting 2H-MoSe₂ is present when layered with Bi₂Se₃. The electronic structure of adjacent layers impacts the formation of different structures from layers with similar local compositions. This provides an important additional parameter to consider when designing the synthesis of heterostructures, similar to substituent effects in molecular chemistry.

Observing and Modeling the Sequential Pairwise Reactions that Drive Solid-State Ceramic Synthesis

Solid-state synthesis from powder precursors is the primary processing route to advanced multicomponent ceramic materials. Designing reaction conditions and precursors for ceramic synthesis can be a laborious, trial-and-error process, as heterogeneous mixtures of precursors often evolve through a complicated series of reaction intermediates. Here, ab initio thermodynamics is used to model which pair of precursors has the most reactive interface, enabling the understanding and anticipation of which non-equilibrium intermediates form in the early stages of a solid-state reaction. In situ X-ray diffraction and in situ electron microscopy are then used to observe how these initial intermediates influence phase evolution in the synthesis of the classic high-temperature superconductor YBa₂ Cu₃ O_{6+ x}   (YBCO). The model developed herein rationalizes how the replacement of the traditional BaCO₃ precursor with BaO₂ redirects phase evolution through a low-temperature eutectic melt, facilitating the formation of YBCO in 30 min instead of 12+ h. Precursor selection plays an important role in tuning the thermodynamics of interfacial reactions and emerges as an important design parameter in planning kinetically favorable synthesis pathways to complex ceramic materials.

Formation Mechanism of β-Li3PS4 through Decomposition of Complexes

β-Li₃PS₄ is a solid electrolyte with high Li⁺ conductivity, applicable to sulfide-based all-solid-state batteries. While a β-Li₃PS₄-synthesized by solid-state reaction forms only in a narrow 300-450 °C temperature range upon heating, β-Li₃PS₄ is readily available by liquid-phase synthesis through low-temperature thermal decomposition of complexes composed of PS₄^3- and various organic solvents. However, the conversion mechanism of β-Li₃PS₄ from these complexes is not yet understood. Herein, we proposed the synthesis mechanism of β-Li₃PS₄ from Li₃PS₄·acetonitrile (Li₃PS₄·ACN) and Li₃PS₄·1,2-dimethoxyethane (Li₃PS₄·DME), whose structural similarity with β-Li₃PS₄ would reduce the nucleation barrier for the formation of β-Li₃PS₄. Synchrotron X-ray diffraction clarified that both complexes possess similar layered structures consisting of alternating Li₂PS₄^- and Li⁺-ACN/DME layers. ACN/DME was removed from these complexes upon heating, and rotation of the PS₄ tetrahedra induced a uniaxial compression to form the β-Li₃PS₄ framework.