Intrinsic Effect of Carbon Supports on the Activity and Stability of Precious Metal Based Catalysts for Electrocatalytic Alcohol Oxidation in Fuel Cells: A Review

PtRu mesoporous nanospheres as electrocatalysts with enhanced performance for oxidation of methanol

Composition and morphology are crucial factors in the design of Pt-based catalysts with high performance, particularly in direct methanol fuel cells (DMFCs). Herein, PtRu mesoporous nanospheres (PtRu MNs) with tunable compositions were synthesized via a facile method and then deposited on a carbon support to act as electrocatalyst materials for the methanol oxidation reaction (MOR). Superior catalytic activity, better catalytic stability, and good tolerance to CO were achieved by the optimum PtRu (2 : 1) MNs/C catalyst compared with Pt MNs/C. The mass activity on PtRu (2 : 1) MNs/C reached 111.77 mA mgPt -1, which was approximately 6.45-fold higher than that of Pt MNs/C (17.33 mA mgPt -1). Meanwhile, PtRu (2 : 1) MNs/C retained much more current density (84.7%) than Pt MNs/C (17.7%) after 500 cycles. The improved catalytic performance is due to several factors, including the formation of a mesoporous nanostructure with abundant active sites and the favorable effects of the Ru species. This work provides guidance toward designing and fabricating effective Pt-based electrocatalysts for DMFC applications.

Laser Irradiation Synthesis of AuPd Alloy with Decreased Alloying Degree for Efficient Ethanol Oxidation Reaction

The preparation of electrocatalysts with high performance for the ethanol oxidation reaction is vital for the large-scale commercialization of direct ethanol fuel cells. Here, we successfully synthesized a high-performance electrocatalyst of a AuPd alloy with a decreased alloying degree via pulsed laser irradiation in liquids. As indicated by the experimental results, the photochemical effect-induced surficial deposition of Pd atoms, combined with the photothermal effect-induced interdiffusion of Au and Pd atoms, resulted in the formation of AuPd alloys with a decreased alloying degree. Structural characterization reveals that L-AuPd exhibits a lower degree of alloying compared to C-AuPd prepared via the conventional co-reduction method. This distinct structure endows L-AuPd with outstanding catalytic activity and stability in EOR, achieving mass and specific activities as high as 16.01 A mgPd-1 and 20.69 mA cm-2, 9.1 and 5.2 times than that of the commercial Pd/C respectively. Furthermore, L-AuPd retains 90.1% of its initial mass activity after 300 cycles. This work offers guidance for laser-assisted fabrication of efficient Pd-based catalysts in EOR.

Electrocatalytic Performance of MnMoO4-rGO Nano-Electrocatalyst for Methanol and Ethanol Oxidation

Today, finding low-cost electro-catalysts for methanol and ethanol oxidation with high performance and stability is one of the new research topics. A nanocatalyst based on metal oxides in the form of MnMoO₄ was synthesized by a hydrothermal method for methanol (MOR) and ethanol (EOR) oxidation reactions. Adding reduced graphene oxide (rGO) to the catalyst structure improved the electrocatalytic activity of MnMoO₄ for the oxidation processes. The crystal structure and morphology of the MnMoO₄ and MnMoO₄-rGO nanocatalysts were investigated by physical analyses such as scanning electron microscopy and X-ray diffraction. Their abilities for MOR and EOR processes in an alkaline medium were evaluated by performing electrochemical tests such as cyclic voltammetry, chronoamperometry, and electrochemical impedance spectroscopy. MnMoO₄-rGO showed oxidation current densities of 60.59 and 25.39 mA/cm² and peak potentials of 0.62 and 0.67 V in MOR and EOR processes (at a scan rate of 40 mV/s), respectively. Moreover, stabilities of 91.7% in MOR and 88.6% in EOR processes were obtained from the chronoamperometry analysis within 6 h. All these features make MnMoO₄-rGO a promising electrochemical catalyst for the oxidation of alcohols.

Remarkably and stable catalytic activity in reduction of 4-nitrophenol by sodium sesquicarbonate-supporting Fe2O3@Pt

Reasonable design of bimetallic nanomaterials with support is beneficial to improve catalytic performance. This work reports a new kind of sodium sesquicarbonate-supporting Fe₂O₃@Pt via etching Fe₃O₄@Pt@SiO₂, which exhibits highly efficient and stable catalytic reduction performance towards 4-NP. Sodium sesquicarbonate-supporting Fe₂O₃@Pt has an interconnected one-dimensional network structure that provides sufficient channels for mass transfer. At the same time, a large amount of Fe₂O₃@Pt is exposed on its surface, which hinders the aggregation of pt clusters and Fe₂O₃ nanoparticles, and facilitates the direct contact of Fe₂O₃@Pt reaction sites with reactant molecules, thus improving the catalytic rate of 4-NP reduction reaction. Moreover, the introduction of non-metallic Fe can not only reduce the consumption of precious metal Pt, but also improve the catalytic efficiency due to the synergistic effect. This study opens up a new avenue to develop robust catalysts for heterogeneous catalytic reactions.

Toward Electrocatalytic Methanol Oxidation Reaction: Longstanding Debates and Emerging Catalysts

The study of direct methanol fuel cells (DMFCs) has lasted around 70 years, since the first investigation in the early 1950s. Though enormous effort has been devoted in this field, it is still far from commercialization. The methanol oxidation reaction (MOR), as a semi-reaction of DMFCs, is the bottleneck reaction that restricts the overall performance of DMFCs. To date, there has been intense debate on the complex six-electron reaction, but barely any reviews have systematically discussed this topic. To this end, the controversies and progress regarding the electrocatalytic mechanisms, performance evaluations as well as the design science toward MOR electrocatalysts are summarized. This review also provides a comprehensive introduction on the recent development of emerging MOR electrocatalysts with a focus on the innovation of the alloy, core-shell structure, heterostructure, and single-atom catalysts. Finally, perspectives on the future outlook toward study of the mechanisms and design of electrocatalysts are provided.

Passive Small Direct Alcohol Fuel Cells for Low-Power Portable Applications: Assessment Based on Innovative Increments since 2018

Passive small direct alcohol fuel cells (PS-DAFCs) are compact, standalone devices capable of electrochemically converting the chemical energy in the fuel/alcohol into electricity, with low pollutant emissions and high energy density. Thus, PS-DAFCs are extremely attractive as sustainable/green off-grid low-power sources (milliwatts to watts), considered as alternatives to batteries for small/portable electric and electronic devices. PS-DAFCs benefit from long life operation and low cost, assuring an efficient and stable supply of inherent non-polluting electricity. This review aims to assess innovations on PS-DAFC technology, as well as discuss the challenges and R&D needs covered on practical examples reported in the scientific literature, since 2018. Hence, this compilation intends to be a guidance tool to researchers, in order to help PS-DAFCs overcome the barriers to a broad market introduction and consequently become prime renewable energy converters and autonomous micropower generators. Only by translating research discoveries into the scale-up and commercialization process of the technology can the best balance between the economic and technical issues such as efficiency, reliability, and durability be achieved. In turn, this will certainly play a crucial role in determining how PS-DAFCs can meet pressing sustainable energy needs.

Boosting Electrocatalytic Activity of Single Atom Catalysts Supported on Nitrogen-Doped Carbon through N Coordination Environment Engineering

Nonprecious group metal (NPGM)-based single atom catalysts (SACs) hold a great potential in electrocatalysis and dopant engineering has been extensively exploited to boost their catalytic activity, while the coordination environment of dopant, which also significantly affects the electronic structure of SACs, and consequently their electrocatalytic performance, have been largely ignored. Here, by adopting a precursor modulation strategy, the authors successfully synthesize single cobalt atom catalysts embedded in nitrogen-doped carbon, Co-N/C, with similar overall Co and N concentrations but different N types, that is, pyridinic N (N_P ), graphitic N (N_G ), and pyrrolic N (N_PY ). Co-N/C with the Co-N₄ moieties coordinated with N_G displays far superior activity for oxygen reduction (ORR) and evolution reactions, and superior activity and stability in both zinc-air batteries and proton exchange membrane fuel cells. Density functional theory calculation indicates that coordinated N species in particular N_G functions as electron donors to the Co core of Co-N₄ active sites, leading to the downshift of d-band center of Co-N₄ and weakening the binding energies of the intermediates on Co-N₄ sites, thus, significantly promoting catalytic kinetics and thermodynamics for ORR in a full pH range condition.

Mxene coupled over nitrogen-doped graphene anchoring palladium nanocrystals as an advanced electrocatalyst for the ethanol electrooxidation

Development of good support materials is widely adopted as a valid strategy to fabricate high performance electrocatalysts for the ethanol oxidation reaction (EOR). In this study, the small diameter Ti₃C₂T_x MXene thin nanosheets inserted into three-dimensional nitrogen-doped grapheme (NG) was constructed via a facile hydrothermal method and employed as support materials for anchoring Pd nanocrystals (Pd/Ti₃C₂T_x@NG). The obtained-Pd/Ti₃C₂T_x@NG as EOR electrocatalyst in alkaline media outperforms the commercial Pd/C with better electrocatalytic activity, enhanced long-term stability and high CO tolerance. The Ti₃C₂T_x inserted into NG probably plays a key role for enhancing the properties of the synthesized-catalyst. Inserting Ti₃C₂T_x into NG allows the electrocatalysts to have high porosity, surface hydrophilicity, sufficient number of anchor sites for Pd nanocrystals and modifies its electronic properties, which can promote the electrocatalytic activity and durability. The enhanced EOR performance endows Pd/Ti₃C₂T_x@NG with great application potential in fuel cells as an anode catalyst. Furthermore, the prepared Ti₃C₂T_x@NG is also suitable in various desired applications, especially other oxidation reactions.

Surface Engineering of Flower-Like Ionic Liquid-Functionalized Graphene Anchoring Palladium Nanocrystals for a Boosted Ethanol Oxidation Reaction

The development of low-cost and high-performance electrocatalyst-supporting materials is desirable and necessary for the ethanol oxidation reaction (EOR). Here, we report a facile and universal template-free approach for the first time to synthesize three-dimensional (3D) flower-like ionic liquid-functionalized graphene (IL-RGO). Then, the crystalline Pd nanoparticles were anchored on IL-RGO by a simple wet chemical growth method without a surfactant (denoted as Pd/IL-RGO). In particular, the IL is conducive to form a 3D flower-like structure. The optimized Pd/IL-RGO-2 presents a much-promoted electrocatalytic performance toward the EOR compared with commercial Pd/C catalysts, which is mainly derived from the grafted IL on RGO and the unique 3D flower-like structure. In detail, the IL can control, stabilize, and disperse the Pd nanocrystals as well as serving as the solvent and electrolyte in the microenvironment of the EOR, and the 3D flower-like structure endows the Pd/IL-RGO with high surface areas and rich opened channels, thereby kinetically accelerating the charge/mass transfers. Furthermore, density functional theory calculations reveal that the strong electronic interaction between Pd and IL-RGO generates a downshift of d_center for Pd and thereby enhances the durability toward CO-like intermediates and electrocatalytic reaction kinetics.

In situ self-assembled N-rich carbon on pristine graphene as a highly effective support and cocatalyst of short Pt nanoparticle chains for superior electrocatalytic activity toward methanol oxidation

Highly conductive cocatalysts with great promotion effects are critical for the development of pristine graphene supported Pt-based catalysts for the methanol oxidation reaction (MOR) in direct methanol fuel cells (DMFCs). However, identification of these cocatalysts and controlled fabrication of Pt/cocatalyst/graphene hybrids with superior catalytic performance present great challenges. For the first time, pristine graphene supported N-rich carbon (NC) has been controllably fabricated via ionic-liquid-based in situ self-assembly for in situ growth of small and uniformly dispersed Pt NP chains to improve the MOR catalytic activity. It is discovered that the NC serves simultaneously as a linker to facilitate in situ nucleation of Pt, a stabilizer to restrict its growth and aggregation, and a structure-directing agent to induce the formation of Pt NP chains. The obtained nanohybrid shows a much higher forward peak current density than commercial Pt/C and most reported noncovalently functionalized carbon (NFC) supported Pt catalysts, a lower onset potential than almost all commercial Pt/C and NFC supported Pt, and greatly enhanced durability compared to graphene supported Pt NPs and commercial Pt/C. The superior catalytic performance is ascribed to the uniformly dispersed, small-diameter, and short Pt NP chains supported on highly conductive G@NC providing high ECSA and improved CO tolerance and the NC with high content of graphitic N greatly enhancing the intrinsic activity and CO tolerance of Pt and offering numerous binding sites for robustly attaching Pt. This work not only identifies and controllably fabricates a novel cocatalyst to significantly promote the catalytic activity of pristine graphene supported Pt but provides a facile and economical strategy for the controlled synthesis of high-performance integrated catalysts for the MOR in DMFCs.

A study on the high efficiency reduction of p-nitrophenol (4-NP) by a Fe(OH)3/Fe2O3@Au composite catalyst

Precious metal nanometric catalysts are widely used in the removal of harmful substances. In the process of synthesis and catalytic reaction, it is particularly important to study green and simple synthesis methods and high catalytic efficiency. In this paper, a green one-step method was used to synthesize the Fe(OH)₃/Fe₂O₃@Au composite catalyst, in which Au was single atom-dispersed. The removal of 4-nitrophenol (4-NP), a typical dangerous chemical widely existing in factory waste gas, waste water and automobile exhaust gas, was catalysed by Fe(OH)₃/Fe₂O₃@Au. The catalytic performance of Fe(OH)₃/Fe₂O₃@Au with different synthesis conditions (different amounts of MES, NaBH₄, FeSO₄, Au and Pt) on the 4-NP reduction reaction were systematically studied. Finally, the stability and recyclability of Fe(OH)₃/Fe₂O₃@Au composite nanocatalyst were investigated thoroughly.

Metal-organic interface engineering for coupling palladium nanocrystals over functionalized graphene as an advanced electrocatalyst of methanol and ethanol oxidation

Adjusting the surface structures and electronic structures of metal nanocrystals (NCs) by the metal-organic interface interaction is an emerging strategy to enhance their electrocatalytic behavior. In this work, the d-phenylalanine-functionalized graphene (DPHE-GS) anchoring Pd NCs (denoted as Pd/DPHE-GS) was fabricated via the diazo-reaction followed by a simple chemical reduction. Owing to the metal-organic interface interaction between Pd NCs and DPHE, the size, distribution and electronic structures of Pd NCs on the surface of DPHE-GS can be adjusted. Therefore, the Pd/DPHE-GS shows the highest electrocatalytic activity and the most robust long-term durability and stability towards methanol and ethanol oxidation reaction (MOR and EOR) compared to the commercial Pd/C and other counterparts. This work presents an effective interface engineering strategy to enhance electrocatalytic property.