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Han X, Zhou Y, Chen S, Chen H, Zhang J, Qu Z, Zeng F, Ji T, Jiang H, Cao W, Tang Z, Chen R. Hydrogen Spillover-Induced Brønsted Acidity Enables Controllable Hydrocracking of Polyolefin Waste to Liquid Fuels. Angew Chem Int Ed Engl 2025:e202505518. [PMID: 40296315 DOI: 10.1002/anie.202505518] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/09/2025] [Revised: 04/11/2025] [Accepted: 04/28/2025] [Indexed: 04/30/2025]
Abstract
Efficient upcycling of polyolefin waste into liquid fuels remains challenging due to over-cracking and the lack of sufficient acidity in non-zeolitic catalysts. Here, we report a Ni/niobium oxide nanorod (Ni/NbOx) catalyst that achieves 95% selectivity to C5-20 alkanes at full polyethylene (PE) conversion under mild conditions (240 °C), with minimal gaseous products (4%). The catalyst reaches a high liquid fuel formation rate of 1274 gliquid gNi -1 h-1, rivaling noble metal systems. Its performance is governed by the morphology and crystallinity of NbOx nanorods, which provide sufficient acidity without micropore confinement, mitigating diffusion limitations and over-cracking. Detailed operando infrared spectroscopy and computational studies reveal, for the first time, that Brønsted acid sites, generated in situ via hydrogen spillover on the (110) facet, are the key catalytic sites in niobium oxide-based catalysts. The density of these acid sites exhibits a linear correlation with hydrocracking activity. The catalyst also demonstrates high efficiency across diverse polyolefin feedstocks and excellent reusability, offering a scalable and cost-effective solution for plastic upcycling.
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Affiliation(s)
- Xinlei Han
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing, Jiangsu, 211816, China
| | - Yuchen Zhou
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing, Jiangsu, 211816, China
| | - Shuangmei Chen
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing, Jiangsu, 211816, China
| | - Huanhao Chen
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing, Jiangsu, 211816, China
| | - Jiuxuan Zhang
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing, Jiangsu, 211816, China
| | - Zhengyan Qu
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing, Jiangsu, 211816, China
| | - Feng Zeng
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing, Jiangsu, 211816, China
| | - Tuo Ji
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing, Jiangsu, 211816, China
| | - Hong Jiang
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing, Jiangsu, 211816, China
| | - Wei Cao
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing, Jiangsu, 211816, China
| | - Zhenchen Tang
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing, Jiangsu, 211816, China
| | - Rizhi Chen
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemical Engineering, Nanjing Tech University, Nanjing, Jiangsu, 211816, China
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2
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Cao J, Qiu X, Zhang F, Fu S. Circular Economy and Chemical Conversion for Polyester Wastes. CHEMSUSCHEM 2025; 18:e202402100. [PMID: 39508254 DOI: 10.1002/cssc.202402100] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/28/2024] [Revised: 11/06/2024] [Accepted: 11/07/2024] [Indexed: 11/08/2024]
Abstract
Polyester waste in the environment threatens public health and environmental ecosystems. Chemical recycling of polyester waste offers a dual solution to ensure resource sustainability and ecological restoration. This minireview highlights the traditional recycling methods and novel recycling strategies of polyester plastics. The conventional strategy includes pyrolysis, carbonation, and solvolysis of polyesters for degradation and recycling. Furthermore, the review delves into exploring emerging technologies including hydrogenolysis, electrocatalysis, photothermal, photoreforming, and enzymatic for upcycling polyesters. It emphasizes the selectivity of products during the polyester conversion process and elucidates conversion pathways. More importantly, the separation and purification of the products, the life cycle assessment, and the economic analysis of the overall recycling process are essential for evaluating the environmental and economic viability of chemical recycling of waste polyester plastics. Finally, the review offers perspective into the future challenges and developments of chemical recycling in the polyester economy.
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Affiliation(s)
- Jingjing Cao
- Jiangsu Engineering Research Center for Digital Textile Inkjet Printing, College of Textile Science and Engineering, Jiangnan University, Wuxi, Jiangsu, 214122, P. R. China
| | - Xin Qiu
- National Engineering Laboratory of Eco-Friendly Polymeric Materials, College of Chemistry, Sichuan University, Chengdu, Sichuan, 610065, P. R. China
| | - Fan Zhang
- National Engineering Laboratory of Eco-Friendly Polymeric Materials, College of Chemistry, Sichuan University, Chengdu, Sichuan, 610065, P. R. China
| | - Shaohai Fu
- Jiangsu Engineering Research Center for Digital Textile Inkjet Printing, College of Textile Science and Engineering, Jiangnan University, Wuxi, Jiangsu, 214122, P. R. China
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3
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Zhu Y, Mao Z, Wu W, Han B, Mei Q. Selective Asymmetric Hydrogenation of Waste Polyethylene Terephthalate via Controlled Sorption through Precisely Tuned Moderate Acid Sites. J Am Chem Soc 2025; 147:10662-10677. [PMID: 40079642 DOI: 10.1021/jacs.5c01209] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/15/2025]
Abstract
The partial hydrogenation of waste polyethylene terephthalate (PET) offers a great opportunity to produce valuable chemicals, yet achieving precise catalytic control remains challenging. Herein, for the first time, we realized one-pot selective hydrogenation of waste PET to p-toluic acid (p-TA) with a record-high yield of 53.4%, alongside a 36.4% yield of p-xylene (PX), using a specially designed PtW/MCM-48 catalyst. Mechanistic investigations revealed that the exceptional catalytic performance arises from synergistic interaction between Pt nanoparticles and WOx species. Low-valent WOx enhances Pt dispersion, while Pt stabilizes WOx as low-polymerized polytungstates. The moderate acidity of PtW1.5/MCM-48 ensures controlled desorption of p-TA, preventing overhydrogenation to PX. The catalyst demonstrated robust performance with real-world PET waste. Life cycle assessment and technical and economic evaluation further highlight its practical feasibility. This study establishes a sustainable pathway for PET chemical upcycling and provides a framework for designing advanced catalysts for selective hydrogenation reactions, addressing critical challenges in circular chemistry and plastic waste management.
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Affiliation(s)
- Yue Zhu
- Institute of Environment Science and Technology, College of Environmental and Resource Sciences, Zhejiang University, Hangzhou 310058, China
| | - Zhouying Mao
- Institute of Environment Science and Technology, College of Environmental and Resource Sciences, Zhejiang University, Hangzhou 310058, China
| | - Weixiang Wu
- Institute of Environment Science and Technology, College of Environmental and Resource Sciences, Zhejiang University, Hangzhou 310058, China
- Innovation Center of Yangtze River Delta, Zhejiang University, Jiaxing, Zhejiang 311400, China
- Key Laboratory of Environment Remediation and Ecological Health, Ministry of Education, College of Environmental Resource Sciences, Zhejiang University, Hangzhou 310058, China
| | - Buxing Han
- Beijing National Laboratory for Molecular Sciences, CAS Laboratory of Colloid and Interface and Thermodynamics, Center for Carbon Neutral Chemistry, Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190, China
| | - Qingqing Mei
- Institute of Environment Science and Technology, College of Environmental and Resource Sciences, Zhejiang University, Hangzhou 310058, China
- Innovation Center of Yangtze River Delta, Zhejiang University, Jiaxing, Zhejiang 311400, China
- Key Laboratory of Environment Remediation and Ecological Health, Ministry of Education, College of Environmental Resource Sciences, Zhejiang University, Hangzhou 310058, China
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4
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Zhang M, Huo Z, Li L, Ji Y, Ding T, Hou G, Song S, Dai W. One-pot Hydrogenolysis of Polyethylene Terephthalate (PET) to p-xylene over CuZn/Al 2O 3 Catalyst. CHEMSUSCHEM 2025; 18:e202402013. [PMID: 39467061 DOI: 10.1002/cssc.202402013] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/15/2024] [Revised: 10/23/2024] [Accepted: 10/23/2024] [Indexed: 10/30/2024]
Abstract
Chemical upcycling of plastic wastes into valuable chemicals is a promising strategy for resolving plastic pollution, but economically viable methods currently are still lacking. Here, we report one-pot hydrogenolysis of PET plastic into p-xylene with an excellent yield (99.8 %) over a robust non-precious Cu-based catalyst, CuZn/Al2O3, in the absence of alcohol solvents. The presence of Zn species promotes the dispersion of Cu0 and increases the ratio of Cu+/Cu0, whereas the synergistic effect of Cu0 and Cu+ leads to a superior performance in the conversion of PET. The combination of GC-MS, 13C CP MAS NMR, 2D 1H-13C CP HETCOR NMR spectroscopy and kinetic studies for the first time demonstrates 4-methyl benzyl alcohol as an important reaction intermediate in the hydrogenolysis of PET. Mechanistic studies indicate that the conversion of PET mainly follows a hydrogenolysis process, involving the cleavage of ester bonds to alcohols and the C-O bond cleavage of alcohols to alkanes. This work not only brings new insight for understanding the upgrading pathway of PET, but also provides a guidance for the design of high-performance non-precious catalysts for the chemical upcycling of plastic wastes.
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Affiliation(s)
- Mengting Zhang
- School of Materials Science and Engineering & National Institute for Advanced Materials, Nankai University, Tianjin, 300350, P.R. China
| | - Zhaojing Huo
- School of Materials Science and Engineering & National Institute for Advanced Materials, Nankai University, Tianjin, 300350, P.R. China
| | - Longqian Li
- School of Materials Science and Engineering & National Institute for Advanced Materials, Nankai University, Tianjin, 300350, P.R. China
| | - Yi Ji
- State Key Laboratory of Catalysis, National Laboratory for Clean Energy, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Zhongshan Road 457, Dalian, 116023, P. R. China
| | - Tengda Ding
- College of Chemistry and Environmental Engineering, Shenzhen University, Shenzhen, 518060, P. R. China
| | - Guangjin Hou
- State Key Laboratory of Catalysis, National Laboratory for Clean Energy, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Zhongshan Road 457, Dalian, 116023, P. R. China
| | - Song Song
- Collaborative Innovation Center of Chemical Science and Engineering (Tianjin), State Key Laboratory of Chemical Engineering, Haihe Laboratory of Sustainable Chemical Transformations, Tianjin Key Laboratory of Applied Catalysis Science and Engineering, School of Chemical Engineering & Technology, Tianjin University, Tianjin,300072, P. R. China
| | - Weili Dai
- School of Materials Science and Engineering & National Institute for Advanced Materials, Nankai University, Tianjin, 300350, P.R. China
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5
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Helmer R, Borkar SS, Li A, Mahnaz F, Vito J, Iftakher A, Hasan MMF, Rangarajan S, Shetty M. Tandem Methanolysis and Catalytic Transfer Hydrogenolysis of Polyethylene Terephthalate to p-Xylene Over Cu/ZnZrO x Catalysts. Angew Chem Int Ed Engl 2025; 64:e202416384. [PMID: 39373567 DOI: 10.1002/anie.202416384] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/26/2024] [Revised: 10/01/2024] [Accepted: 10/07/2024] [Indexed: 10/08/2024]
Abstract
We demonstrate a novel approach of utilizing methanol (CH3OH) in a dual role for (1) the methanolysis of polyethylene terephthalate (PET) to form dimethyl terephthalate (DMT) at near-quantitative yields (~97 %) and (2) serving as an in situ H2 source for the catalytic transfer hydrogenolysis (CTH) of DMT to p-xylene (PX, ~63 % at 240 °C and 16 h) on a reducible ZnZrOx supported Cu catalyst (i.e., Cu/ZnZrOx). Pre- and post-reaction surface and bulk characterization, along with density functional theory (DFT) computations, explicate the dual role of the metal-support interface of Cu/ZnZrOx in activating both CH3OH and DMT and facilitating a lower free-energy pathway for both CH3OH dehydrogenation and DMT hydrogenolysis, compared to Cu supported on a redox-neutral SiO2 support. Loading studies and thermodynamic calculations showed that, under reaction conditions, CH3OH in the gas phase, rather than in the liquid phase, is critical for CTH of DMT. Interestingly, the Cu/ZnZrOx catalyst was also effective for the methanolysis and hydrogenolysis of C-C bonds (compared to C-O bonds for PET) of waste polycarbonate (PC), largely forming xylenol (~38 %) and methyl isopropyl anisole (~42 %) demonstrating the versatility of this approach toward valorizing a wide range of condensation polymers.
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Grants
- 2245474, 2029354, 1943479 Division of Chemical, Bioengineering, Environmental, and Transport Systems
- 2245474 Division of Chemical, Bioengineering, Environmental, and Transport Systems
- 2045550 Division of Chemical, Bioengineering, Environmental, and Transport Systems
- Artie McFerrin Department of Chemical Engineering, Texas A and M University
- College of Engineering, Texas A and M University
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Affiliation(s)
- Ryan Helmer
- Artie McFerrin Department of Chemical Engineering, Texas A&M University, 100 Spence Street, 77843, College Station, TX, USA
| | - Siddhesh S Borkar
- Artie McFerrin Department of Chemical Engineering, Texas A&M University, 100 Spence Street, 77843, College Station, TX, USA
| | - Aojie Li
- Chemical and Biomolecular Engineering, Lehigh University, HST Building, L136 124 E. Morton Street, 18015, Bethlehem, PA, USA
| | - Fatima Mahnaz
- Artie McFerrin Department of Chemical Engineering, Texas A&M University, 100 Spence Street, 77843, College Station, TX, USA
| | - Jenna Vito
- Artie McFerrin Department of Chemical Engineering, Texas A&M University, 100 Spence Street, 77843, College Station, TX, USA
| | - Ashfaq Iftakher
- Artie McFerrin Department of Chemical Engineering, Texas A&M University, 100 Spence Street, 77843, College Station, TX, USA
| | - M M Faruque Hasan
- Artie McFerrin Department of Chemical Engineering, Texas A&M University, 100 Spence Street, 77843, College Station, TX, USA
- Texas A&M Energy Institute, 617 Research Parkway, 77843-3372, College Station, TX, USA
| | - Srinivas Rangarajan
- Chemical and Biomolecular Engineering, Lehigh University, HST Building, L136 124 E. Morton Street, 18015, Bethlehem, PA, USA
| | - Manish Shetty
- Artie McFerrin Department of Chemical Engineering, Texas A&M University, 100 Spence Street, 77843, College Station, TX, USA
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6
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Sun B, Xu H, Li T, Guan W, Wang K. Hydrogen-free upcycling of polyethylene waste to methylated aromatics over Ni/ZSM-5 under mild conditions. JOURNAL OF HAZARDOUS MATERIALS 2025; 482:136564. [PMID: 39577290 DOI: 10.1016/j.jhazmat.2024.136564] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/02/2024] [Revised: 11/10/2024] [Accepted: 11/16/2024] [Indexed: 11/24/2024]
Abstract
Upcycling waste plastic into aromatics presents an attractive strategy to tackle both plastic pollution and energy challenges. However, previous studies often rely on high temperatures, precious metals, and have broad product distributions. In this study, we reported that a Ni/ZSM-5 bifunctional catalyst can directly convert polyethylene (PE) into methylated aromatics with high selectivity under mild conditions, while eliminating the requirement for hydrogen gas and solvents. The liquid yield could attain up to 70.3 %, and the aromatics yield could achieve up to 51.7 %. Over 78.4 % of the aromatics were methylated aromatics including toluene, xylene, and mesitylene. Polymer chains underwent dehydrogenation over Ni and the acid sites in ZSM-5, forming CC bonds. Certain of these bonds evolved into carbenium ions through the process of proton transfer at the acid sites. The optimization of Ni and acid sites enhanced the oligomerization, cyclization, and aromatization process. The extra mesopores created by Ni on the molecular sieve aid in the generation of aromatics. Furthermore, the Ni/ZSM-5 catalyst demonstrated the ability to convert typical commercial grades of PE plastic, such as gloves and bottles, into aromatics with a selectivity of up to 61.1 %. It offers an economically feasible and environmentally friendly upcycling avenue for the circular economy of plastics.
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Affiliation(s)
- Bingyan Sun
- State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China
| | - Haifeng Xu
- School of Mechanical and Energy Engineering, Zhejiang University of Science and Technology, Hangzhou 310023, China
| | - Tan Li
- State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China
| | - Wenjie Guan
- State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China
| | - Kaige Wang
- State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027, China.
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7
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Manal AK, Shivhare A, Lande S, Srivastava R. Synergistic catalysis for promoting selective C-C/C-O cleavage in plastic waste: structure-activity relationship and rational design of heterogeneous catalysts for liquid hydrocarbon production. Chem Commun (Camb) 2024; 60:13143-13168. [PMID: 39431918 DOI: 10.1039/d4cc03261f] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2024]
Abstract
Ever-increasing consumption of plastic products and poor waste management infrastructure have resulted in a massive accumulation of plastic waste in environments, causing adverse effects on climate and living organisms. Although contributing ∼10% towards the total plastic waste management infrastructure, the chemical recycling of plastic waste is considered a viable option to valorize plastic waste into platform chemicals and liquid fuels. Among the various chemical upcycling processes, catalytic hydroprocessing has attracted interest due to its potential to offer higher selectivity than other thermal-based approaches. Heterogeneous catalytic hydroprocessing reactions offer routes for converting plastic waste into essential industrially important molecules. However, the functional group similarities in the plastic polymers frequently constrain reaction selectivity. Therefore, a fundamental understanding of metal selection for targeted bond activation and plastic interaction on solid surfaces is essential for catalyst design and reaction engineering. In this review, we critically assess the structure-activity relationship of catalysts used in the hydroprocessing of plastic waste for the selective production of liquid hydrocarbons. We discuss the significance of C-C/C-O bond activation in plastic waste through active site modulation and surface modification to elucidate reaction networks and pathways for achieving selective bond activation and cleavage. Finally, we highlight current challenges and future opportunities in catalyst design to upcycle real-life plastic waste and produce selective liquid hydrocarbons.
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Affiliation(s)
- Arjun K Manal
- Catalysis Research Laboratory, Department of Chemistry, Indian Institute of Technology Ropar, Rupnagar-140001, Punjab, India.
| | - Atal Shivhare
- Catalysis Research Laboratory, Department of Chemistry, Indian Institute of Technology Ropar, Rupnagar-140001, Punjab, India.
| | - Sharad Lande
- Research & Development, Reliance Industries Ltd, Thane Belapur Road, Ghansoli, Navi Mumbai-400701, India
| | - Rajendra Srivastava
- Catalysis Research Laboratory, Department of Chemistry, Indian Institute of Technology Ropar, Rupnagar-140001, Punjab, India.
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8
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Wang N, Liu J, Liu S, Liu G. Hydrodeoxygenation of Oxygen-Containing Aromatic Plastic Wastes into Cycloalkanes and Aromatics. Chempluschem 2024; 89:e202400190. [PMID: 38698501 DOI: 10.1002/cplu.202400190] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/11/2024] [Revised: 04/30/2024] [Accepted: 05/02/2024] [Indexed: 05/05/2024]
Abstract
Chemical recycling and upcycling offer promising approaches for the management of plastic wastes. Hydrodeoxygenation (HDO) is one of the appealing ways for conversion of oxygen-containing plastic wastes, including polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polycarbonate (PC), polyphenyl ether (PPO), and polyether ether ketone (PEEK), into cyclic alkanes and aromatics in high yields under mild reaction conditions. The challenge lies in achieving C-O activation while preserving C-C bonds. In this review, we highlight the recent advancements in catalytic strategies and catalysts for the conversion of these oxygen-containing plastic wastes into cycloalkanes and aromatics. The reaction systems, including multi-step routes, direct HDO and transfer HDO methods, are exemplified. The design and performance of HDO catalysts are systematically summarized and compared. We comprehensively discuss the functions of the catalysts' components, reaction pathway and mechanism to gain insights into the HDO process for efficient valorization of oxygen-containing plastic wastes. Finally, we provide perspectives for this field, with specific emphasis on the non-noble metal catalyst design, selectivity control, reaction network and mechanism studies, mixed plastic wastes management and product functionalization. We anticipate that this review will inspire innovations on the catalytic process development and rational catalyst design for the HDO of oxygen-containing aromatic plastics to establish a low-emission circular economy.
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Affiliation(s)
- Nan Wang
- Key Laboratory for Green Chemical Technology of Ministry of Education, School of Chemical Engineering and Technology, 300072, Tianjin, China
| | - Jieyi Liu
- Key Laboratory for Green Chemical Technology of Ministry of Education, School of Chemical Engineering and Technology, 300072, Tianjin, China
| | - Sibao Liu
- Key Laboratory for Green Chemical Technology of Ministry of Education, School of Chemical Engineering and Technology, 300072, Tianjin, China
- Haihe Lab of Sustainable Chemical Transformations, Tianjin, 300192, China
| | - Guozhu Liu
- Key Laboratory for Green Chemical Technology of Ministry of Education, School of Chemical Engineering and Technology, 300072, Tianjin, China
- Haihe Lab of Sustainable Chemical Transformations, Tianjin, 300192, China
- Zhejiang Institute of Tianjin University, Ningbo, Zhejiang, 315201, China
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9
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Yang J, Li Z, Xu Q, Liu W, Gao S, Qin P, Chen Z, Wang A. Towards carbon neutrality: Sustainable recycling and upcycling strategies and mechanisms for polyethylene terephthalate via biotic/abiotic pathways. ECO-ENVIRONMENT & HEALTH 2024; 3:117-130. [PMID: 38638172 PMCID: PMC11021832 DOI: 10.1016/j.eehl.2024.01.010] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/11/2023] [Revised: 01/09/2024] [Accepted: 01/25/2024] [Indexed: 04/20/2024]
Abstract
Polyethylene terephthalate (PET), one of the most ubiquitous engineering plastics, presents both environmental challenges and opportunities for carbon neutrality and a circular economy. This review comprehensively addressed the latest developments in biotic and abiotic approaches for PET recycling/upcycling. Biotically, microbial depolymerization of PET, along with the biosynthesis of reclaimed monomers [terephthalic acid (TPA), ethylene glycol (EG)] to value-added products, presents an alternative for managing PET waste and enables CO2 reduction. Abiotically, thermal treatments (i.e., hydrolysis, glycolysis, methanolysis, etc.) and photo/electrocatalysis, enabled by catalysis advances, can depolymerize or convert PET/PET monomers in a more flexible, simple, fast, and controllable manner. Tandem abiotic/biotic catalysis offers great potential for PET upcycling to generate commodity chemicals and alternative materials, ideally at lower energy inputs, greenhouse gas emissions, and costs, compared to virgin polymer fabrication. Remarkably, over 25 types of upgraded PET products (e.g., adipic acid, muconic acid, catechol, vanillin, and glycolic acid, etc.) have been identified, underscoring the potential of PET upcycling in diverse applications. Efforts can be made to develop chemo-catalytic depolymerization of PET, improve microbial depolymerization of PET (e.g., hydrolysis efficiency, enzymatic activity, thermal and pH level stability, etc.), as well as identify new microorganisms or hydrolases capable of degrading PET through computational and machine learning algorithms. Consequently, this review provides a roadmap for advancing PET recycling and upcycling technologies, which hold the potential to shape the future of PET waste management and contribute to the preservation of our ecosystems.
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Affiliation(s)
- Jiaqi Yang
- School of Civil & Environmental Engineering, Harbin Institute of Technology (Shenzhen), Shenzhen 518055, China
| | - Zhiling Li
- State Key Laboratory of Urban Water Resources and Environment, School of Environment, Harbin Institute of Technology, Harbin 150090, China
| | - Qiongying Xu
- School of Civil & Environmental Engineering, Harbin Institute of Technology (Shenzhen), Shenzhen 518055, China
| | - Wenzong Liu
- School of Civil & Environmental Engineering, Harbin Institute of Technology (Shenzhen), Shenzhen 518055, China
| | - Shuhong Gao
- School of Civil & Environmental Engineering, Harbin Institute of Technology (Shenzhen), Shenzhen 518055, China
| | - Peiwu Qin
- Institute of Biopharmaceutical and Health Engineering, Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
- Tsinghua-Berkeley Shenzhen Institute, Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
| | - Zhenglin Chen
- Institute of Biopharmaceutical and Health Engineering, Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
- Tsinghua-Berkeley Shenzhen Institute, Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
| | - Aijie Wang
- School of Civil & Environmental Engineering, Harbin Institute of Technology (Shenzhen), Shenzhen 518055, China
- State Key Laboratory of Urban Water Resources and Environment, School of Environment, Harbin Institute of Technology, Harbin 150090, China
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10
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Cheng J, Xie J, Xi Y, Wu X, Zhang R, Mao Z, Yang H, Li Z, Li C. Selective Upcycling of Polyethylene Terephthalate towards High-valued Oxygenated Chemical Methyl p-Methyl Benzoate using a Cu/ZrO 2 Catalyst. Angew Chem Int Ed Engl 2024; 63:e202319896. [PMID: 38197522 DOI: 10.1002/anie.202319896] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/22/2023] [Revised: 01/05/2024] [Accepted: 01/09/2024] [Indexed: 01/11/2024]
Abstract
Upgrading of polyethylene terephthalate (PET) waste into valuable oxygenated molecules is a fascinating process, yet it remains challenging. Herein, we developed a two-step strategy involving methanolysis of PET to dimethyl terephthalate (DMT), followed by hydrogenation of DMT to produce the high-valued chemical methyl p-methyl benzoate (MMB) using a fixed-bed reactor and a Cu/ZrO2 catalyst. Interestingly, we discovered the phase structure of ZrO2 significantly regulates the selectivity of products. Cu supported on monoclinic ZrO2 (5 %Cu/m-ZrO2 ) exhibits an exceptional selectivity of 86 % for conversion of DMT to MMB, while Cu supported on tetragonal ZrO2 (5 %Cu/t-ZrO2 ) predominantly produces p-xylene (PX) with selectivity of 75 %. The superior selectivity of MMB over Cu/m-ZrO2 can be attributed to the weaker acid sites present on m-ZrO2 compared to t-ZrO2 . This weak acidity of m-ZrO2 leads to a moderate adsorption capability of MMB, and facilitating its desorption. Furthermore, DFT calculations reveal Cu/m-ZrO2 catalyst shows a higher effective energy barrier for cleavage of second C-O bond compared to Cu/t-ZrO2 catalyst; this distinction ensures the high selectivity of MMB. This catalyst not only presents an approach for upgrading of PET waste into fine chemicals but also offers a strategy for controlling the primary product in a multistep hydrogenation reaction.
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Affiliation(s)
- Jianian Cheng
- Key Laboratory of Advanced Catalysis, Gansu Province, State Key Laboratory of Applied Organic Chemistry, College of Chemistry and Chemical Engineering, Lanzhou University, Lanzhou, Gansu, 730000, China
| | - Jin Xie
- Key Laboratory of Advanced Catalysis, Gansu Province, State Key Laboratory of Applied Organic Chemistry, College of Chemistry and Chemical Engineering, Lanzhou University, Lanzhou, Gansu, 730000, China
| | - Yongjie Xi
- State Key Laboratory for Oxo Synthesis and Selective Oxidation, Suzhou Research Institute of LICP, Lanzhou Institute of Chemical Physics (LICP), Chinese Academy of Sciences, Lanzhou, 730000 Gansu, China
| | - Xiaojing Wu
- Key Laboratory of Advanced Catalysis, Gansu Province, State Key Laboratory of Applied Organic Chemistry, College of Chemistry and Chemical Engineering, Lanzhou University, Lanzhou, Gansu, 730000, China
| | - Ruihui Zhang
- Key Laboratory of Advanced Catalysis, Gansu Province, State Key Laboratory of Applied Organic Chemistry, College of Chemistry and Chemical Engineering, Lanzhou University, Lanzhou, Gansu, 730000, China
| | - Zhihe Mao
- Key Laboratory of Advanced Catalysis, Gansu Province, State Key Laboratory of Applied Organic Chemistry, College of Chemistry and Chemical Engineering, Lanzhou University, Lanzhou, Gansu, 730000, China
| | - Hongfang Yang
- Key Laboratory of Advanced Catalysis, Gansu Province, State Key Laboratory of Applied Organic Chemistry, College of Chemistry and Chemical Engineering, Lanzhou University, Lanzhou, Gansu, 730000, China
| | - Zelong Li
- Key Laboratory of Advanced Catalysis, Gansu Province, State Key Laboratory of Applied Organic Chemistry, College of Chemistry and Chemical Engineering, Lanzhou University, Lanzhou, Gansu, 730000, China
| | - Can Li
- Key Laboratory of Advanced Catalysis, Gansu Province, State Key Laboratory of Applied Organic Chemistry, College of Chemistry and Chemical Engineering, Lanzhou University, Lanzhou, Gansu, 730000, China
- State Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian National Laboratory for Clean Energy, Dalian, Liaoning, 116023, China
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11
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Lou X, Liu F, Li Q, Chu M, Wang G, Chen J, Cao M. Advances in solar-driven, electro/photoelectrochemical, and microwave-assisted upcycling of waste polyesters. Chem Commun (Camb) 2024; 60:2828-2838. [PMID: 38362916 DOI: 10.1039/d3cc05930h] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/17/2024]
Abstract
Plastic waste in the environment causes significant environmental pollution. The potential of using chemical methods for upcycling plastic waste offers a dual solution to ensure resource sustainability and environmental restoration. This article provides a comprehensive overview of the latest technologies driven by solar-driven, electro/photoelectrochemical-catalytic, and microwave-assisted methods for the conversion of plastics into various valuable chemicals. It emphasizes selective conversion during the plastic transformation process, elucidates reaction pathways, and optimizes product selectivity. Finally, the article offers insights into the future developments of chemical upcycling of polyesters.
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Affiliation(s)
- Xiangxi Lou
- Key Laboratory of Superlight Materials and Surface Technology of Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China.
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China.
| | - Fangyue Liu
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China.
| | - Qingye Li
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China.
| | - Mingyu Chu
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China.
| | - Guiling Wang
- Key Laboratory of Superlight Materials and Surface Technology of Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China.
| | - Jinxing Chen
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China.
| | - Muhan Cao
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China.
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12
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Weng Y, Hong CB, Zhang Y, Liu H. Catalytic depolymerization of polyester plastics toward closed-loop recycling and upcycling. GREEN CHEMISTRY 2024; 26:571-592. [DOI: 10.1039/d3gc04174c] [Citation(s) in RCA: 4] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/06/2025]
Abstract
Catalytic depolymerization of polyester plastics toward closed-loop recycling and upcycling
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Affiliation(s)
- Yujing Weng
- Beijing National Laboratory for Molecular Science, College of Chemistry and Molecular Engineering, Peking University, Beijing 100871, PR China
- Henan Key Laboratory of Coal Green Conversion, College of Chemistry and Chemical Engineering, Henan Polytechnic University, Jiaozuo, Henan 454000, PR China
| | - Cheng-Bin Hong
- Beijing National Laboratory for Molecular Science, College of Chemistry and Molecular Engineering, Peking University, Beijing 100871, PR China
| | - Yulong Zhang
- Henan Key Laboratory of Coal Green Conversion, College of Chemistry and Chemical Engineering, Henan Polytechnic University, Jiaozuo, Henan 454000, PR China
| | - Haichao Liu
- Beijing National Laboratory for Molecular Science, College of Chemistry and Molecular Engineering, Peking University, Beijing 100871, PR China
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13
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Golubeva M, Mukhtarova M, Sadovnikov A, Maximov A. PET Waste Recycling into BTX Fraction Using In Situ Obtained Nickel Phosphide. Polymers (Basel) 2023; 15:polym15102248. [PMID: 37242823 DOI: 10.3390/polym15102248] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/02/2023] [Revised: 05/06/2023] [Accepted: 05/09/2023] [Indexed: 05/28/2023] Open
Abstract
The annual production of plastic waste is a serious ecological problem as it causes substantial pollution of the environment. Polyethylene terephthalate, a material usually found in disposable plastic bottles, is one of the most popular material used for packaging in the world. In this paper, it is proposed to recycle polyethylene terephthalate waste bottles into benzene-toluene-xylene fraction using a heterogeneous nickel phosphide catalyst formed in situ during the polyethylene terephthalate recycling process. The catalyst obtained was characterized using powder X-ray diffraction, high-resolution transmission electron microscopy, and X-ray photoelectron spectroscopy techniques. The catalyst was shown to contain a Ni2P phase. Its activity was studied in a temperature range of 250-400 °C and a H2 pressure range of 5-9 MPa. The highest selectivity for benzene-toluene-xylene fraction was 93% at quantitative conversion.
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Affiliation(s)
- Maria Golubeva
- A.V.Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences (TIPS RAS), Moscow 119991, Russia
| | - Mariyam Mukhtarova
- A.V.Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences (TIPS RAS), Moscow 119991, Russia
| | - Alexey Sadovnikov
- A.V.Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences (TIPS RAS), Moscow 119991, Russia
| | - Anton Maximov
- A.V.Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences (TIPS RAS), Moscow 119991, Russia
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14
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Bohre A, Jadhao PR, Tripathi K, Pant KK, Likozar B, Saha B. Chemical Recycling Processes of Waste Polyethylene Terephthalate Using Solid Catalysts. CHEMSUSCHEM 2023:e202300142. [PMID: 36972065 DOI: 10.1002/cssc.202300142] [Citation(s) in RCA: 19] [Impact Index Per Article: 9.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/30/2023] [Revised: 03/27/2023] [Accepted: 03/27/2023] [Indexed: 05/28/2023]
Abstract
Polyethylene terephthalate (PET) is a non-degradable single-use plastic and a major component of plastic waste in landfills. Chemical recycling is one of the most widely adopted methods to transform post-consumer PET into PET's building block chemicals. Non-catalytic depolymerization of PET is very slow and requires high temperatures and/or pressures. Recent advancements in the field of material science and catalysis have delivered several innovative strategies to promote PET depolymerization under mild reaction conditions. Particularly, heterogeneous catalysts assisted depolymerization of post-consumer PET to monomers and other value-added chemicals is the most industrially compatible method. This review includes current progresses on the heterogeneously catalyzed chemical recycling of PET. It describes four key pathways for PET depolymerization including, glycolysis, pyrolysis, alcoholysis, and reductive depolymerization. The catalyst function, active sites and structure-activity correlations are briefly outlined in each section. An outlook for future development is also presented.
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Affiliation(s)
- Ashish Bohre
- Department of Chemical Engineering, Indian Institute of Technology Delhi, Delhi, 110016, India
- Biomass and Energy Management Division, Sardar Swaran Singh National Institute of Bio-energy Kapurthala, Punjab, 1440603, India
- Department of Catalysis and Chemical Reaction Engineering, National Institute of Chemistry, Hajdrihova 19, 1001, Ljubljana, Slovenia
| | - Prashant Ram Jadhao
- Department of Chemical Engineering, Indian Institute of Technology Delhi, Delhi, 110016, India
| | - Komal Tripathi
- Department of Chemical Engineering, Indian Institute of Technology Delhi, Delhi, 110016, India
| | - Kamal Kishore Pant
- Department of Chemical Engineering, Indian Institute of Technology Delhi, Delhi, 110016, India
| | - Blaž Likozar
- Department of Catalysis and Chemical Reaction Engineering, National Institute of Chemistry, Hajdrihova 19, 1001, Ljubljana, Slovenia
| | - Basudeb Saha
- RiKarbon, Inc., 550 S. College Ave, Newark, Delaware, DE 19716, USA
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15
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He P, Hu Z, Dai Z, Bai H, Fan Z, Niu R, Gong J, Zhao Q, Tang T. Mechanochemistry Milling of Waste Poly(Ethylene Terephthalate) into Metal-Organic Frameworks. CHEMSUSCHEM 2023; 16:e202201935. [PMID: 36441157 DOI: 10.1002/cssc.202201935] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/18/2022] [Revised: 11/22/2022] [Indexed: 06/16/2023]
Abstract
Converting poly(ethylene terephthalate) (PET) into metal-organic frameworks (MOFs) has emerged as a promising innovation for upcycling of waste plastics. However, previous solvothermal methods suffer from toxic solvent consumption, long reaction time, high pressure, and high temperature. Herein, a mechanochemical milling strategy was reported to transform waste PET into a series of MOFs with high yields. This strategy had the merits of solvent-free conditions, ambient reaction temperature, short running time, and easy scale-up for large-scale production of MOFs. The as-prepared MOFs exhibited definite crystal structure and porous morphology composed of agglomerated nanoparticles. It was proven that, under mechanochemical milling, PET was firstly decomposed into 1,4-benzenedicarboxylate, which acted as linkers to coordinate with metal ions for forming fragments, followed by the gradual arrangement of fragments into MOFs. This work not only promotes high value-added conversion of waste polyesters but also offers a new opportunity to produce MOFs in a green and scalable manner.
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Affiliation(s)
- Panpan He
- Key Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, Semiconductor Chemistry Center, Hubei Key Laboratory of Material Chemistry and Service Failure, Hubei Engineering Research Center for Biomaterials and Medical Protective Materials, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, 430074, Wuhan, P. R. China
| | - Zhen Hu
- Key Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, Semiconductor Chemistry Center, Hubei Key Laboratory of Material Chemistry and Service Failure, Hubei Engineering Research Center for Biomaterials and Medical Protective Materials, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, 430074, Wuhan, P. R. China
| | - Zhikun Dai
- Key Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, Semiconductor Chemistry Center, Hubei Key Laboratory of Material Chemistry and Service Failure, Hubei Engineering Research Center for Biomaterials and Medical Protective Materials, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, 430074, Wuhan, P. R. China
- School of Chemical Engineering and Pharmacy, Wuhan Institute of Technology, 430073, Wuhan, P. R. China
| | - Huiying Bai
- Key Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, Semiconductor Chemistry Center, Hubei Key Laboratory of Material Chemistry and Service Failure, Hubei Engineering Research Center for Biomaterials and Medical Protective Materials, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, 430074, Wuhan, P. R. China
| | - Zifen Fan
- Key Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, Semiconductor Chemistry Center, Hubei Key Laboratory of Material Chemistry and Service Failure, Hubei Engineering Research Center for Biomaterials and Medical Protective Materials, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, 430074, Wuhan, P. R. China
| | - Ran Niu
- Key Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, Semiconductor Chemistry Center, Hubei Key Laboratory of Material Chemistry and Service Failure, Hubei Engineering Research Center for Biomaterials and Medical Protective Materials, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, 430074, Wuhan, P. R. China
| | - Jiang Gong
- Key Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, Semiconductor Chemistry Center, Hubei Key Laboratory of Material Chemistry and Service Failure, Hubei Engineering Research Center for Biomaterials and Medical Protective Materials, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, 430074, Wuhan, P. R. China
- State Key Laboratory of Polymer Physics and Chemistry, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, 130022, Changchun, P. R. China
| | - Qiang Zhao
- Key Laboratory of Material Chemistry for Energy Conversion and Storage, Ministry of Education, Semiconductor Chemistry Center, Hubei Key Laboratory of Material Chemistry and Service Failure, Hubei Engineering Research Center for Biomaterials and Medical Protective Materials, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, 430074, Wuhan, P. R. China
| | - Tao Tang
- State Key Laboratory of Polymer Physics and Chemistry, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, 130022, Changchun, P. R. China
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16
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Lee K, Jing Y, Wang Y, Yan N. A unified view on catalytic conversion of biomass and waste plastics. Nat Rev Chem 2022; 6:635-652. [PMID: 37117711 PMCID: PMC9366821 DOI: 10.1038/s41570-022-00411-8] [Citation(s) in RCA: 97] [Impact Index Per Article: 32.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Accepted: 06/29/2022] [Indexed: 11/08/2022]
Abstract
Originating from the desire to improve sustainability, producing fuels and chemicals from the conversion of biomass and waste plastic has become an important research topic in the twenty-first century. Although biomass is natural and plastic synthetic, the chemical nature of the two are not as distinct as they first appear. They share substantial structural similarities in terms of their polymeric nature and the types of bonds linking their monomeric units, resulting in close relationships between the two materials and their conversions. Previously, their transformations were mostly studied and reviewed separately in the literature. Here, we summarize the catalytic conversion of biomass and waste plastics, with a focus on bond activation chemistry and catalyst design. By tracking the historical and more recent developments, it becomes clear that biomass and plastic have not only evolved their unique conversion pathways but have also started to cross paths with each other, with each influencing the landscape of the other. As a result, this Review on the catalytic conversion of biomass and waste plastic in a unified angle offers improved insights into existing technologies, and more importantly, may enable new opportunities for future advances.
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Affiliation(s)
- Kyungho Lee
- Department of Chemical and Biomolecular Engineering, National University of Singapore, Singapore, Singapore
| | - Yaxuan Jing
- Department of Chemical and Biomolecular Engineering, National University of Singapore, Singapore, Singapore
- Key Laboratory for Advanced Materials and Joint International Research Laboratory of Precision Chemistry and Molecular Engineering, Research Institute of Industrial Catalysis, School of Chemistry and Molecular Engineering, East China University of Science and Technology, Shanghai, China
| | - Yanqin Wang
- Key Laboratory for Advanced Materials and Joint International Research Laboratory of Precision Chemistry and Molecular Engineering, Research Institute of Industrial Catalysis, School of Chemistry and Molecular Engineering, East China University of Science and Technology, Shanghai, China.
| | - Ning Yan
- Department of Chemical and Biomolecular Engineering, National University of Singapore, Singapore, Singapore.
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17
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Zhang MQ, Wang M, Sun B, Hu C, Xiao D, Ma D. Catalytic strategies for upvaluing plastic wastes. Chem 2022. [DOI: 10.1016/j.chempr.2022.08.004] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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18
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Sustainably Recycling and Upcycling of Single-Use Plastic Wastes through Heterogeneous Catalysis. Catalysts 2022. [DOI: 10.3390/catal12080818] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
Abstract
The huge amount of plastic waste has caused a series of environmental and economic problems. Depolymerization of these wastes and their conversion into desired chemicals have been regarded as a promising route for dealing with these issues, which strongly relies on catalysis for C-C and C-O bond cleavage and selective transformation. Here, we reviewed recent developments in catalysis systems for dealing with single-use plastics, such as polyethylene, polypropylene, and polyethylene glycol terephthalate. The recycling processes of depolymerization into original monomers and conversion into other economic-incentive chemicals were systemically discussed. Rational designs of catalysts for efficient conversion were particularly highlighted. Overall, improving the tolerance of catalysts to impurities in practical plastics, reducing the economic cost during the catalytic depolymerization process, and trying to obtain gaseous hydrogen from plastic wastes are suggested as the developing trends in this field.
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19
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Tan T, Wang W, Zhang K, Zhan Z, Deng W, Zhang Q, Wang Y. Upcycling Plastic Wastes into Value-Added Products by Heterogeneous Catalysis. CHEMSUSCHEM 2022; 15:e202200522. [PMID: 35438240 DOI: 10.1002/cssc.202200522] [Citation(s) in RCA: 20] [Impact Index Per Article: 6.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/12/2022] [Revised: 04/15/2022] [Indexed: 06/14/2023]
Abstract
Plastics are playing essential roles in the modern society. The majority of them enter environment through landfilling or discarding after turning into wastes, causing severe carbon loss and imposing high risk to ecosystem and human health. Currently, physical recycling serves as the primary method to reuse plastic waste, but this method is limited to thermoplastic recycling. The quality of recycled plastics gradually deteriorates because of the undesirable degradation in the recycling process. Under such background, catalytic upcycling, which can upgrade various plastic wastes into value-added products under mild conditions, has attracted recent attention as a promising strategy to treat plastic wastes. This Review highlights recent advances in the development of efficient heterogeneous catalysts and useful strategies for upcycling plastics into liquid hydrocarbons, arene compounds, carbon materials, hydrogen, and other value-added chemicals. The functions of catalysts and the reaction mechanisms are discussed. The key factors that influence the catalytic performance are also analyzed.
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Affiliation(s)
- Tian Tan
- State Key Laboratory of Physical Chemistry of Solid Surfaces, Collaborative Innovation Center of Chemistry for Energy Materials, National Engineering Laboratory for Green Chemical Productions of Alcohols, Ethers and Esters, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, 361005, P. R. China
| | - Wei Wang
- State Key Laboratory of Physical Chemistry of Solid Surfaces, Collaborative Innovation Center of Chemistry for Energy Materials, National Engineering Laboratory for Green Chemical Productions of Alcohols, Ethers and Esters, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, 361005, P. R. China
| | - Kai Zhang
- State Key Laboratory of Physical Chemistry of Solid Surfaces, Collaborative Innovation Center of Chemistry for Energy Materials, National Engineering Laboratory for Green Chemical Productions of Alcohols, Ethers and Esters, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, 361005, P. R. China
| | - Zixiang Zhan
- State Key Laboratory of Physical Chemistry of Solid Surfaces, Collaborative Innovation Center of Chemistry for Energy Materials, National Engineering Laboratory for Green Chemical Productions of Alcohols, Ethers and Esters, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, 361005, P. R. China
| | - Weiping Deng
- State Key Laboratory of Physical Chemistry of Solid Surfaces, Collaborative Innovation Center of Chemistry for Energy Materials, National Engineering Laboratory for Green Chemical Productions of Alcohols, Ethers and Esters, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, 361005, P. R. China
| | - Qinghong Zhang
- State Key Laboratory of Physical Chemistry of Solid Surfaces, Collaborative Innovation Center of Chemistry for Energy Materials, National Engineering Laboratory for Green Chemical Productions of Alcohols, Ethers and Esters, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, 361005, P. R. China
| | - Ye Wang
- State Key Laboratory of Physical Chemistry of Solid Surfaces, Collaborative Innovation Center of Chemistry for Energy Materials, National Engineering Laboratory for Green Chemical Productions of Alcohols, Ethers and Esters, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, 361005, P. R. China
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20
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Converting waste PET plastics into automobile fuels and antifreeze components. Nat Commun 2022; 13:3343. [PMID: 35688837 PMCID: PMC9187643 DOI: 10.1038/s41467-022-31078-w] [Citation(s) in RCA: 50] [Impact Index Per Article: 16.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/14/2021] [Accepted: 05/31/2022] [Indexed: 11/28/2022] Open
Abstract
With the aim to solve the serious problem of white plastic pollution, we report herein a low-cost process to quantitatively convert polyethylene terephthalate (PET) into p-xylene (PX) and ethylene glycol (EG) over modified Cu/SiO2 catalyst using methanol as both solvent and hydrogen donor. Kinetic and in-situ Fourier-transform infrared spectroscopy (FTIR) studies demonstrate that the degradation of PET into PX involves tandem PET methanolysis and dimethyl terephthalate (DMT) selective hydro-deoxygenation (HDO) steps with the in-situ produced H2 from methanol decomposition at 210 °C. The overall high activities are attributed to the high Cu+/Cu0 ratio derived from the dense and granular copper silicate precursor, as formed by the induction of proper NaCl addition during the hydrothermal synthesis. This hydrogen-free one-pot approach allows to directly produce gasoline fuels and antifreeze components from waste poly-ester plastic, providing a feasible solution to the plastic problem in islands. To solve the serious problem of white plastic pollution many degradation routes are being investigated. Here the authors show a H2-free low-cost Cu/SiO2 catalyzed process to quantitatively convert polyethylene terephthalate into p-xylene and ethylene glycol in one pot with methanol as both the solvent and hydrogen source at 210 °C.
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21
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Schirmeister CG, Mülhaupt R. Closing the Carbon Loop in the Circular Plastics Economy. Macromol Rapid Commun 2022; 43:e2200247. [PMID: 35635841 DOI: 10.1002/marc.202200247] [Citation(s) in RCA: 17] [Impact Index Per Article: 5.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/15/2022] [Revised: 05/07/2022] [Indexed: 11/06/2022]
Abstract
Today, plastics are ubiquitous in everyday life, problem solvers of modern technologies, and crucial for sustainable development. Yet the surge in global demand for plastics of the growing world population has triggered a tidal wave of plastic debris in the environment. Moving from a linear to a zero-waste and carbon-neutral circular plastic economy is vital for the future of the planet. Taming the plastic waste flood requires closing the carbon loop through plastic reuse, mechanical and molecular recycling, carbon capture, and use of the greenhouse gas carbon dioxide. In the quest for eco-friendly products, plastics do not need to be reinvented but tuned for reuse and recycling. Their full potential must be exploited regarding energy, resource, and eco efficiency, waste prevention, circular economy, climate change mitigation, and lowering environmental pollution. Biodegradation holds promise for composting and bio-feedstock recovery, but it is neither the Holy Grail of circular plastics economy nor a panacea for plastic littering. As an alternative to mechanical downcycling, molecular recycling enables both closed-loop recovery of virgin plastics and open-loop valorization, producing hydrogen, fuels, refinery feeds, lubricants, chemicals, and carbonaceous materials. Closing the carbon loop does not create a Perpetuum Mobile and requires renewable energy to achieve sustainability. This article is protected by copyright. All rights reserved.
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Affiliation(s)
- Carl G Schirmeister
- Freiburg Materials Research Center and Institute for Macromolecular Chemistry, University of Freiburg, Stefan-Meier-Str. 31, D-79104, Freiburg, Germany
| | - Rolf Mülhaupt
- Sustainability Center, University of Freiburg, Ecker-Str. 4, D-79104, Freiburg, Germany
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22
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Guo Y, Jing Y, Xia Q, Wang Y. NbO x-Based Catalysts for the Activation of C-O and C-C Bonds in the Valorization of Waste Carbon Resources. Acc Chem Res 2022; 55:1301-1312. [PMID: 35416643 DOI: 10.1021/acs.accounts.2c00097] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
Abstract
Escalating energy demand, the depletion of fossil fuels, and abnormal climate change are recognized as the key challenges in the 21st century. The valorization of biomass and plastic, representing the most abundant natural and man-made polymers, respectively, as alternatives to fossil fuel is one of the promising solutions to creating a carbon-neutral, waste-free society. Catalysis is an essential tool for manipulating energy transformations via bond-breaking and bond-forming principles. To producing chemicals and fuels via biomass valorization and plastic upcycling, the cleavage of C-O and C-C bonds is the major catalytic route, given that the two are mainly constructed by various interunit C-O and C-C linkages. In this work, a consensus concerning the catalytic mechanism is reached: the activities for the cleavage of C-O and C-C bonds highly depend on the catalyst ability to activate the C-O and C-C bonds. Among the catalysts reported, NbOx-based catalysts show a unique, superstrong ability to activate C-O and C-C bonds. While research on biomass valorization over NbOx-based catalysts maintains its momentum, plastic upcycling driven by an efficient NbOx-based catalyst capable of activating C-O and C-C bonds is quickly catching up. Therefore, deepening the understanding of NbOx-based catalysts for the activation of C-O and C-C bonds is of importance to further drive biomass valorization and plastic upcycling, even in many other related areas. Herein, we present progress on the activation of C-O and C-C bonds in waste carbon resources, with an emphasis on our own work in using NbOx-based catalysts. First, we introduce NbOx-based catalysts for the activation of C-O and C-C bonds in biomass with a special focus on explaining how NbOx-based catalysts activate C-O and C-C bonds and why NbOx-based catalysts can activate C-O and C-C bonds so efficiently. Then, unified descriptors to embody the abilities to extract O from oxygenated compounds and an adsorbed benzene ring, namely "oxygen affinity" and "benzene ring affinity", were defined to standardize C-O and Carom-Caliph activation chemistry. Furthermore, we highlight the emerging opportunities of NbOx-based catalysts for plastic upcycling by learning the wisdom accumulated from the activation of C-O and C-C bonds in biomass. Finally, our own insights into future recommendations in this promising field are provided.
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Affiliation(s)
- Yong Guo
- Shanghai Key Laboratory of Functional Materials Chemistry, Research Institute of Industrial Catalysis, School of Chemistry and Molecular Engineering, East China University of Science and Technology, Shanghai 200237, P. R. China
| | - Yaxuan Jing
- Shanghai Key Laboratory of Functional Materials Chemistry, Research Institute of Industrial Catalysis, School of Chemistry and Molecular Engineering, East China University of Science and Technology, Shanghai 200237, P. R. China
| | - Qineng Xia
- College of Biological, Chemical Science and Engineering, Jiaxing University, Jiaxing 314001, P. R. China
| | - Yanqin Wang
- Shanghai Key Laboratory of Functional Materials Chemistry, Research Institute of Industrial Catalysis, School of Chemistry and Molecular Engineering, East China University of Science and Technology, Shanghai 200237, P. R. China
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23
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24
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Wang C, Zou R, Lei H, Qian M, Lin X, Mateo W, Wang L, Zhang X, Ruan R. Biochar-advanced thermocatalytic salvaging of the waste disposable mask with the production of hydrogen and mono-aromatic hydrocarbons. JOURNAL OF HAZARDOUS MATERIALS 2022; 426:128080. [PMID: 34929595 DOI: 10.1016/j.jhazmat.2021.128080] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/23/2021] [Revised: 12/03/2021] [Accepted: 12/11/2021] [Indexed: 05/26/2023]
Abstract
The salvaging of the waste disposable mask was conducted in this study through catalytic pyrolysis over corn stover derived biochar catalyst combined with the boosted generation of hydrogen and mono-aromatic hydrocarbons for the first time. In the absence of biochar, up to 53 wt% of wax was observed at 550 ºC, whereas at the biochar/mask ratio of 2, around 41 wt% of liquid oil was produced without the formation of wax. The hydrogen content in the gas stream was about 26 vol% at 600 ºC for non-catalytic pyrolysis, which increased to around 55 vol% at the expense of light hydrocarbons such as methane and C2-4 for the catalytic process with the biochar/mask ratio of 3. In resulting liquid oil, the content of mono-aromatics, especially toluene, xylenes, and ethylbenzene was about 55% for catalytic runs, which was far greater than that of 38% from the non-catalytic run. Interestingly, the dyes released from mask pyrolysis could be completely captured/adsorbed by biochar, leading to a much cleaner oil. After 10 cycles of reuse at 600 ºC without regeneration, the biochar still held a good selectivity toward hydrogen and mono-aromatic hydrocarbons. This study exemplified a readily accessible concept and pathway of 'waste against waste' targeted to upcycle waste disposable masks over biochar from biomass waste.
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Affiliation(s)
- Chenxi Wang
- Department of Biological Systems Engineering, Washington State University, 2710 Crimson Way, Richland, WA 99354, USA
| | - Rongge Zou
- Department of Biological Systems Engineering, Washington State University, 2710 Crimson Way, Richland, WA 99354, USA
| | - Hanwu Lei
- Department of Biological Systems Engineering, Washington State University, 2710 Crimson Way, Richland, WA 99354, USA.
| | - Moriko Qian
- Department of Biological Systems Engineering, Washington State University, 2710 Crimson Way, Richland, WA 99354, USA
| | - Xiaona Lin
- Department of Biological Systems Engineering, Washington State University, 2710 Crimson Way, Richland, WA 99354, USA; School of Agricultural Engineering and Food Science, Shandong University of Technology, Zibo 255000, China
| | - Wendy Mateo
- Department of Biological Systems Engineering, Washington State University, 2710 Crimson Way, Richland, WA 99354, USA
| | - Lu Wang
- School of Food and Biological Engineering, Hefei University of Technology, Hefei, Anhui 230009, China
| | - Xuesong Zhang
- Engineering Laboratory for AgroBiomass Recycling & Valorizing, College of Engineering, China Agricultural University, Beijing 100083, China
| | - Roger Ruan
- Center for Biorefining and Department of Bioproducts and Biosystems Engineering, University of Minnesota, 1390 Eckles Ave., St. Paul, MN 55108, USA
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Towards recycling purpose: converting PET plastic waste back to terephthalic acid using pH-responsive phase transfer catalyst. Chin J Chem Eng 2021. [DOI: 10.1016/j.cjche.2021.10.028] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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Beghetto V, Sole R, Buranello C, Al-Abkal M, Facchin M. Recent Advancements in Plastic Packaging Recycling: A Mini-Review. MATERIALS (BASEL, SWITZERLAND) 2021; 14:4782. [PMID: 34500870 PMCID: PMC8432502 DOI: 10.3390/ma14174782] [Citation(s) in RCA: 32] [Impact Index Per Article: 8.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/22/2021] [Revised: 08/12/2021] [Accepted: 08/19/2021] [Indexed: 01/11/2023]
Abstract
Today, the scientific community is facing crucial challenges in delivering a healthier world for future generations. Among these, the quest for circular and sustainable approaches for plastic recycling is one of the most demanding for several reasons. Indeed, the massive use of plastic materials over the last century has generated large amounts of long-lasting waste, which, for much time, has not been object of adequate recovery and disposal politics. Most of this waste is generated by packaging materials. Nevertheless, in the last decade, a new trend imposed by environmental concerns brought this topic under the magnifying glass, as testified by the increasing number of related publications. Several methods have been proposed for the recycling of polymeric plastic materials based on chemical or mechanical methods. A panorama of the most promising studies related to the recycling of polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), and polystyrene (PS) is given within this review.
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Affiliation(s)
- Valentina Beghetto
- Department of Molecular Sciences and Nanosystems, University Ca’Foscari of Venice, Via Torino 155, 30172 Mestre, Italy; (R.S.); (C.B.); (M.A.-A.); (M.F.)
- Crossing S.r.l., Viale della Repubblica 193/b, 31100 Treviso, Italy
| | - Roberto Sole
- Department of Molecular Sciences and Nanosystems, University Ca’Foscari of Venice, Via Torino 155, 30172 Mestre, Italy; (R.S.); (C.B.); (M.A.-A.); (M.F.)
| | - Chiara Buranello
- Department of Molecular Sciences and Nanosystems, University Ca’Foscari of Venice, Via Torino 155, 30172 Mestre, Italy; (R.S.); (C.B.); (M.A.-A.); (M.F.)
| | - Marco Al-Abkal
- Department of Molecular Sciences and Nanosystems, University Ca’Foscari of Venice, Via Torino 155, 30172 Mestre, Italy; (R.S.); (C.B.); (M.A.-A.); (M.F.)
| | - Manuela Facchin
- Department of Molecular Sciences and Nanosystems, University Ca’Foscari of Venice, Via Torino 155, 30172 Mestre, Italy; (R.S.); (C.B.); (M.A.-A.); (M.F.)
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