Slow release from a coated sphere with a slightly deformed coating

Drug release properties of polymer coated ion-exchange resin complexes: experimental and theoretical evaluation

Although ion-exchange resins have been used widely as drug delivery systems, their exact release kinetics has not been reported yet. Usually only the rate-limiting step has been taken into account and the rest of the steps have been ignored as instantaneous processes. To investigate the exact release kinetics of polymer-coated drug/ion-exchange resin complexes for sustained drug delivery, the results of new mathematical modeling were compared with experimental results. Drug/resin complexes with a model drug, dextromethorphan, were prepared and used as cores for fluid-bed coating. An aqueous colloidal dispersion of poly(vinyl acetate) was applied for the coating. A comprehensive mathematical model was developed using a mechanistic approach by considering diffusion, swelling, and ion-exchange processes solved by numerical techniques. The rate-limiting factor of the uncoated resin particles was diffusion through the core matrix. Similarly, in the coated particles the rate-limiting factor was diffusion through the coating membrane. The mathematical model has captured the phenomena observed during experimental evaluations and the release dynamics from uncoated and coated (at different coat levels) particles were predicted accurately (maximum RMSE 2.4%). The mathematical model is a useful tool to theoretically evaluate the drug release properties from coated ion-exchange complexes thus can be used for design purposes.

Modeling film-coat non-uniformity in polymer coated pellets: A stochastic approach

The objective of the present study is to include coating thickness non-uniformity in the development of a drug release model using coated ion-exchange pellets through the use of stochastic approaches. Drug release from ion-exchange resins was described using a Nernst-Plank model. Complexes of a model drug (dextromethorphan) and Dowex 50WX4-200 were prepared using a modified batch method and coated with Kollicoat SR 30D polymer. The deterministic model, validated using experimental drug release profiles for different coating thicknesses at 0%, 10%, 15%, 20% (w/w), was in agreement with the experimental data with a maximum root mean square error (RMSE) of 2.4%. An arbitrary Lagrangian-Eulerian approach was pursued to develop models of spherical pellets with non-uniform coating thicknesses. The Monte Carlo method was used to simulate the effect of the level of coating deformity on the cumulative drug release profile. Considering the co-existence of equal percentages of deformed and undeformed pellets in a batch, the cumulative release profile can vary by approximately +/-6% as a result of coating non-uniformity. The release profile obtained for a model of an arbitrary pellet with an actual non-uniform coating profile was in good agreement with the average release profile for the models of the theoretical randomly deformed pellets. The developed mathematical model is a useful tool to evaluate and predict release profiles of polymer coated ion-exchange resin complexes.

Modelling of drug release from coated granular pellets

A mathematical model of drug release from coated pellets with a granular core has been developed. The model includes a dynamic description of all three main processes contributing to drug release from such a system, i.e. liquid inflow, drug dissolution, and liquid efflux caused by diffusion across the coating. The cumulative fraction of released drug has been shown to be determined by three rate constants, one for each process mentioned above, together with two dimensionless parameters. These parameters are related to the porosity of the pellet core and the solubility of the drug in the dissolution medium. The model has been validated by comparison with experimentally determined release profiles for pellets consisting of a granular core of microcrystalline cellulose containing dispersed salicylic acid, coated by a thin layer of ethyl cellulose.

Finite element analysis of slow drug release through deformed coating film: effects of morphology and average thickness of coating film

This paper, a continuation of our previous work, is a presentation of the effect of the morphology and the average thickness of the deformed coating films on the slow diffusional release characteristics analyzed numerically under the constraints of the constant volume of the drug matrices and the coating films, if the films have the same average thickness. Increasing the average thickness of the coating films slows down the fractional release and the average release rate of the drug and smoothen the initial burst of the drug, as well as increase the initial lag time. The effect due to deformation of the coating films on these diffusional release characteristics are found to be less significant with the increasing average thickness of the coating films. Interestingly initial lag times are found to be the same for the coated particles having the same smallest thickness but different average thickness of coating films. The effect due to the change in the average thickness of the coating films on the characteristics of the slow controlled-release is discussed to shed light on the design of a better controlled-release device.

Slow release of drug through deformed coating film: effects of morphology and drug diffusivity in the coating film

The effects of the morphology and drug diffusivity in the coating film on the slow release characteristics have been analyzed numerically under the constraint that the volume of the coating film and the drug matrix is maintained constant. Two different systems of coated particles with deformed coating films were studied and their release characteristics compared with those of the coated particles having spherical coating films. The average release rate, fractional release, drug concentration profiles, and the initial burst of drug were found to be strongly influenced by the ratio of drug diffusivity in the coating film to that in the drug matrix D(r) (i.e., dimensionless drug diffusivity in the coating film). Increasing D(r) always increased the release rate, the fractional release, and the initial burst of drug, but reduced the initial lag times of drug release. The effect of shape deformation was very significant in the drug concentration profiles and the initial lag times; in contrast, it was not so substantial on the fractional release and the average release rates. The morphology difference in the deformed systems was also found to affect the release characteristics to different extents. Increasing the degree of the shape deformation, represented by the perturbation parameter epsilon, always reduced the effective surface area for the controlled release of drug. Because of the compensation effects between decreasing surface area and the non-uniform mass flux distribution, even though the heterogeneity of surface mass flux distribution would become more considerable, the effects of increasing shape deformation to the overall release rate would be less than expected unless the coating film was deformed significantly enough. The effect of the shape deformation and the morphology difference become less effective to differentiate the release characteristics with increasing D(r).

Slow release from a coated sphere with slight deformations of coating film and drug matrix

This paper, a continuation of our previous work, is a presentation of the effects of slight deformations of both the coating film and the drug matrix on the concentration distributions and the slow release characteristics of a coated drug particle. The coated particle shape, in practice, is not perfectly spherical. With restriction of the deformation shape functions considered, it is noted that if the deformation is slight or if only the average release rate is of interest, the effects of shape deformation are secondary. Otherwise, the shape deformation can have a significant effect on the concentration profiles and/or the release rate from different parts of the particle surface. The deformations of both coating film and the drug matrix could introduce a greater deviation from the spherical case than those considering only coating film or drug matrix shape deformation.