Hairy surfaces by cold drawing leading to dense lawns of high aspect ratio hairs

The surfaces of many organisms are covered with hairs, which are essential for their survival in a complex environment. The generation of artificial hairy surfaces from polymer materials has proven to be challenging as it requires the generation of structures with very high aspect ratios (AR). We report on a technique for the fabrication of surfaces covered with dense layers of very high AR nanoscale polymer hairs. To this, templates having pores with diameters of several hundred nanometers are filled with a polymer melt by capillary action. The polymer is then allowed to cool and the template is mechanically removed. Depending on the conditions employed, the formed structures can be a simple replica of the pore, or the polymer is deformed very strongly by cold drawing to yield in long hairs, with hair densities significantly up to 6,6 × 10⁸ hairs/cm² at AR of much higher than 200. The mechanism of hair formation is attributed to a delicate balance between the adhesion forces of the polymer in the pore and the yield force acting on it during mechanically demolding. We demonstrate how with very little effort and within a timescale of seconds unique topographies can be obtained, which can dramatically tailor the wetting properties of common polymers.

Mechanisms of Interface Cleaning in Heterostructures Made from Polymer-Contaminated Graphene

Heterostructures obtained from layered assembly of 2D materials such as graphene and hexagonal boron nitride have potential in the development of new electronic devices. Whereas various materials techniques can now produce macroscopic scale graphene, the construction of similar size heterostructures with atomically clean interfaces is still unrealized. A primary barrier has been the inability to remove polymeric residues from the interfaces that arise between layers when fabricating heterostructures. Here, the interface cleaning problem of polymer-contaminated heterostructures is experimentally studied from an energy viewpoint. With this approach, it is established that the interface cleaning mechanism involves a combination of thermally activated polymer residue mobilization and their mechanical actuation. This framework allows a systematic approach for fabricating record large-area clean heterostructures from polymer-contaminated graphene. These heterostructures provide state-of-the-art electronic performance. This study opens new strategies for the scalable production of layered materials heterostructures.

Hierarchical thermoplastic biocomposites reinforced with flax fibres modified by xyloglucan and cellulose nanocrystals

This work is focused on the modification of the interphase zone in short flax fibres / polypropylene (PP) composites by a bio-inspired modification of fibres called "nanostructuration" that uses the adsorption of biomass by-products, i.e. cellulose nanocrystals (CNC) and xyloglucan (XG), to create hierarchical flax fibres. The wettability and interfacial adhesion study reveals a strong decrease in the polar character of CNC modified flax fibres, hence increasing the work of adhesion with PP. Moreover, combining XG/CNC modified interphases with MAPP coupling agent enhances the ultimate mechanical properties of biocomposites with higher tensile strength and work of rupture, and modifies failure mechanisms as revealed by in situ micro-mechanical tensile SEM experiments. Bio-based hierarchical composites inspired by naturally occurring nanostructures open a new path for the development of sustainable composites with enhanced structural properties.

Enhanced Dynamic Adhesion in Nematic Liquid Crystal Elastomers

Smart adhesives that undergo reversible detachment in response to external stimuli enable a wide range of applications in household products, medical devices, or manufacturing. Here, a new model system for the design of smart soft adhesives that dynamically respond to their environment is presented. By exploiting the effect of dynamic soft elasticity in nematic liquid crystal elastomers (LCE), the temperature-dependent control of adhesion to a solid glass surface is demonstrated. The adhesion strength of LCE is more than double in the nematic phase, in comparison to the isotropic phase, further increasing at higher detachment rates. The static work of adhesion, related to the interfacial energy of adhesive contact, is shown to change very little within the explored temperature range. Accordingly, the observed enhanced adhesion in the nematic phase is primarily attributable to the increased internal energy dissipation during the detachment process. This adhesion effect is correlated with the inherent bulk dynamic-mechanical response in the nematic LCE. The reported enhanced dynamic adhesion can lead to the development of a new class of stimuli-responsive adhesives.

Three-Step Thermal Drawing for Rapid Prototyping of Highly Customizable Microneedles for Vascular Tissue Insertion

Microneedles (MNs) have been extensively developed over the last two decades, and highly efficient drug delivery was demonstrated with their minimal invasiveness via a transdermal route. Recently, MNs have not only been applied to the skin but also to other tissues such as blood vessels, scleral tissue, and corneal tissue. In addition, the objective of the MN application has been diversified, ranging from drug delivery to wound closure and biosensing. However, since most MN fabrication methods are expensive and time-consuming, they are inappropriate to prototype MNs for various tissues that have different and complex anatomies. Although several drawing-based techniques have been introduced for rapid MN production, they fabricated MNs with limited shapes, such as thin MNs with wide bases. In this study, we propose a three-step thermal drawing for rapid, prototyping MNs that can have a variety of shapes and can be fabricated on curved surfaces. Based on the temperature control of polymer bridge formation during thermal drawing, the body profile and aspect ratios of MNs were conveniently controlled, and the effect of temperature control on the body profile of MNs was explained. Thermally drawn MNs with different shapes were fabricated both on flat and curved surfaces, and they were characterized in terms of their mechanical properties and insertion into vascular tissue to find an optimal shape for vascular tissue insertion.

Preparation of nickel/PA12 composite particles by defect-induced electroless plating for use in SLS processing

In this work, Ni particles/PA12 powders (Ni/PA12) and graphite oxide (GO)-encapsulated Ni particles/PA12 powders (GO-Ni/PA12) composite powders were prepared by defect-included electroless plating technique, and its laser sintered behaviour was investigated. Results showed that a lot of defects could formed on the surface of CH3COOH etched PA12 powders. The defects would induce Ni and GO-Ni particles independently plated on the PA12 surface. Adding GO in the plating solution would facilitate the deposition of Ni particles, GO, and NiO on the PA 12 surface, but inhibit the growth and the crystallinity of the Ni particles. The SLS process involved the contact of PA12 powders, the formation of sintering neck, the growth of sintering neck and the formation of fused solid. Sintering process could facilitate the re-arrangement of Ni particles due to surface tension and the growth of sintering neck. The Ni particles had well wettability, and the interfaces between Ni particles and PA 12 were contacted soundly. The tensile strength and bending strength of the 10 W-sintered Ni/PA12 specimen were 50 MPa and 60 MPa. But SLS process caused the serious aggregation of GO-Ni particles due to higher concentration, activity and surface area of GO-Ni particles.

Spreading Dynamics of Molten Polymer Drops on Glass Substrates

Wetting dynamics drive numerous processes involving liquids in contact with solid substrates with a wide range of geometries. The spreading dynamics of organic liquids and liquid metals at, respectively, room temperature and >1000 °C have been studied extensively, both experimentally and numerically; however, almost no attention has been paid to the wetting behavior of molten drops of thermoplastic polymers, despite its importance, for example, in the processing of fiber-reinforced polymer composites. Indeed, the ability of classical theories of dynamic wetting, that is, the hydrodynamic and the molecular-kinetic theories, to model these complex liquids is unknown. We have therefore investigated the spreading dynamics on glass, over temperatures between 200 and 260 °C, of two thermoplastics: polypropylene (PP) and poly(vinylidene fluoride) (PVDF). PP and PVDF showed, respectively, the highest and lowest slip lengths due to their different interactions with the glass substrate. The jump lengths of PP and PVDF are comparable to their Kuhn segment lengths, suggesting that the wetting process of these polymers is mediated by segmental displacements. The present work not only provides evidence of the suitability of the classical models to model dynamic wetting of molten polymers but also advances our understanding of the wetting dynamics of molten thermoplastics at the liquid/solid interface.

Molecular weight effects on interfacial properties of linear and ring polymer melts: A molecular dynamics study

Using molecular dynamics simulations, we study and compare the pressure, P, and the surface tension, γ, of linear chains and of ring polymers at the hard walls confining both melts into a slit. We examine the dependence of P and γ on the length (i.e., molecular weight) N of the macromolecules. For linear chains, we find that both pressure and surface tension are inversely proportional to the chain length, P(N)-P(N→∞)∝N^-1,γ(N)-γ(N→∞)∝N^-1, irrespective of whether the confining planes attract or repel the monomers. In contrast, for melts comprised of cyclic (ring) polymers, neither the pressure nor the surface tension is found to depend on molecular weight N for both kinds of wall-monomer interactions. While other structural properties as, e.g., the probability distributions of trains and loops at impenetrable walls appear quantitatively indistinguishable, we observe an amazing dissimilarity in the probability to find a chain end or a tagged monomer of a ring at a given distance from the wall in both kinds of polymeric melts. In particular, we demonstrate that the conformational equivalence of linear chains in a confined melt to a single chain under conditions of critical adsorption to a planar surface, established two decades ago, does also hold for ring polymers in a melt of linear chains. This analogy does not hold, however, for linear and ring chains in a confined melt of ring chains.

Effects of Formulations and Processing Parameters on Foam Morphologies in the Direct Extrusion Foaming of Polypropylene using a Single-screw Extruder

The direct extrusion foaming process of low-density polypropylene (PP) in a typical single-screw extruder is researched. Effects of five variables on the volume expansion behavior and cellular morphologies are investigated. They are three kinds of polypropylene with different melt flow rates (MFRs), two kinds of chemical blowing agents, cross-linking modification method and blending modification method, two operating parameters (the screw speed and the die temperature), and die shapes. The experimental results prove that: the lower the MFR (from 0.45 to 10 g/10 min), the better the PP foamed; use of azodicarbonamide as the blowing agent helps to achieve PP foam with larger volume expansion, while use of endothermic foaming agent EPIcor 882 results in rigid foams with lower foaming ratios; melt strength can be effectively promoted, and low-density PP foam can be produced by proper addition of cross-linking agents or blending agents properly; low die temperatures (about 155 C) and high screw speeds (from 16 to 48 rpm) are beneficial to foaming; high die pressure in some range is good for foaming, so the die in which it is easy to establish high die pressure such as the filament die, is good for low-density foams.

Effect of Hybrid Talc-Basalt Fillers in the Shell Layer on Thermal and Mechanical Performance of Co-Extruded Wood Plastic Composites

Hybrid basalt fiber (BF) and Talc filled high density polyethylene (HDPE) and co-extruded wood-plastic composites (WPCs) with different BF/Talc/HDPE composition levels in the shell were prepared and their mechanical, morphological and thermal properties were characterized. Incorporating BFs into the HDPE-Talc composite substantially enhanced the thermal expansion property, flexural, tensile and dynamic modulus without causing a significant decrease in the tensile and impact strength of the composites. Strain energy estimation suggested positive and better interfacial interactions of HDPE with BFs than that with talc. The co-extruded structure design improved the mechanical properties of WPC due to the protective shell layer. The composite flexural and impact strength properties increased, and the thermal expansion decreased as BF content increased in the hybrid BF/Talc filled shells. The cone calorimetry data demonstrated that flame resistance of co-extruded WPCs was improved with the use of combined fillers in the shell layer, especially with increased loading of BFs. The combined shell filler system with BFs and Talc could offer a balance between cost and performance for co-extruded WPCs.

Effect of surface energy on dispersion and mechanical properties of polymer/nanocrystalline cellulose nanocomposites

Dispersion quality and polymer-filler interaction are important factors in determining the final properties of polymer nanocomposites. Surface energy of nanocrystalline cellulose (NCC) and some polymers (polypropylene, PP, and polylactic acid, PLA) was measured at room and high temperatures. NCC had higher polarity and surface energy than PP and PLA at room temperature but had a lower surface energy at higher temperatures. The effect of surface modification with alkenyl succinic anhydride (ASA) on NCC surface energy at room and high temperature was studied. Total surface energy of NCC was lowered after surface modification. Thermodynamic work of adhesion for PP/NCC and PLA/NCC was lowered by NCC surface modification. A thermodynamic analysis is proposed to estimate the dispersion energy, based on surface energy measurements at room and high temperatures. Also, a dispersion factor is defined to provide a quantitative indication of the dispersibility of nanoparticles in a polymer matrix under various conditions. The required dispersion energy was reduced by lowering the interfacial tension. On the other hand, it increased as the quality of NCC dispersion (i.e., the nanoparticle surface area) in the system was improved. Surface modification of NCC with ASA had a negative effect on the compatibility between NCC and PLA, whereas it had a positive influence on compatibility between PP and NCC.

Rotational Molding of Polyamide-6 Nanocomposites with Improved Flame Retardancy

The aim of this work was to develop polyamide-6/ organic-modified montmorillonite (omMMT) nanocomposites for the production of hollow parts by rotational molding. Particular emphasis was placed on the mechanical and flame retardancy properties needed for the fabrication of vessels for flammable liquids. The morphology of the melt compounded nanocomposites, produced by melt compounding, was investigated by X-ray diffraction measurements (WAXD), and Transmission Electron Microscopy (TEM) showed an exfoliated structure. Rheological measurements were used in order to verify whether the viscosity of materials was adequate for rotational molding. While thermomechanical analysis has revealed that neat PA6 and its nanocomposites were not suitable for rotational molding, due to the very low thermal stability of the polymer, the addition of a thermal stabilizer, shifted the onset of degradation to higher temperatures, thus widening the processing window of both PA6 and PA6 nanocomposites. Large-scale vessel prototypes were obtained by rotational molding of thermo-stabilized PA6 and its nanocomposites, and samples extracted from the rotomolded parts were characterized with respect to physical and mechanical properties. It was found that the PA6 nanocomposites exhibited significant improvements at cone calorimeter tests in comparison with neat PA6.

Surface activity of myristic acid in the poly(methyl methacrylate)/supercritical carbon dioxide system

To confirm the surface activity of myristic acid in the dispersion polymerization of vinyl monomers in scCO2, the interfacial tension (IFT) at the polymer/supercritical carbon dioxide (scCO2) interface has been measured. For the IFT measurements, a high-pressure pendant drop apparatus was constructed. The IFT data was obtained by the axisymmetric drop shape analysis of melt polymer droplets formed at the tip of a capillary. The reliability of the apparatus was confirmed by measuring the IFT of polystyrene (PS)/scCO2 and polypropylene (PP)/CO2 systems. The IFT of the poly(methyl methacrylate) (PMMA)/scCO2 system with and without myristic acid was also measured. The IFT decreased on addition of myristic acid. The magnitude of the IFT depression due to the myristic acid was comparable to that of PS/scCO2 systems with the block copolymer surfactant, PS-b-poly(fluorooctyl acrylate). The surface activity of the myristic acid was confirmed by the decrease of IFT.

Simultaneous Determination of Surface Tension and Density of Polymer Melts Using Axisymmetric Drop Shape Analysis

By employing a new strategy, we show that axisymmetric drop shape analysis (ADSA) can be used to determine simultaneously the surface tension and the density of polymer melts from sessile drops at elevated temperatures. To achieve this, two developments were necessary. First, the ADSA algorithm had to be modified to replace the density by the mass of the drop as an input parameter. Since ADSA also yields the volume, the density became output rather than input. Second, a closed high-temperature chamber whose temperature could be precisely controlled and a sample holder that allowed the formation of highly axisymmetric sessile drops at elevated temperatures had to be developed. For a typical polymeric material (polystyrene), it is demonstrated that measurements with sessile drops yield essentially the same surface tension values and temperature coefficients as measurements with pendant drops. The densities determined with ADSA are comparable to independent PVT results. Copyright 1999 Academic Press.