Blends of carbon blacks and multiwall carbon nanotubes as reinforcing fillers for hydrocarbon rubbers

The Synergistic Effect of Carbon Black/Carbon Nanotube Hybrid Fillers on the Physical and Mechanical Properties of EPDM Composites after Exposure to High-Pressure Hydrogen Gas

This study investigated the synergistic effect of carbon black/multi-wall carbon nanotube (CB/MWCNT) hybrid fillers on the physical and mechanical properties of Ethylene propylene diene rubber (EPDM) composites after exposure to high-pressure hydrogen gas. The EPDM/CB/CNT hybrid composites were prepared by using the EPDM/MWCNT master batch (MB) with 10 phr CNTs to enhance the dispersion of CNTs in hybrid composites. The investigation included a detailed analysis of cure characteristics, crosslink density, Payne effect, mechanical properties, and hydrogen permeation properties. After exposure to 96.3 MPa hydrogen gas, the hydrogen uptake and the change in volume and mechanical properties of the composites were assessed. We found that as the MWCNT volume fraction in fillers increased, the crosslink density, filler-filler interaction, and modulus of hybrid composites increased. The hydrogen uptake and the solubility of the composites decreased with an increasing MWCNT volume fraction in fillers. Moreover, after exposure to hydrogen gas, the change in volume and mechanical properties exhibited a diminishing trend with a higher MWCNT volume fraction. We conclude that the hybridization of CB and CNTs formed strong filler-filler networks in hybrid composites, consequently reinforcing the EPDM composites and enhancing the barrier properties of hydrogen gas.

Improved Heat Dissipation of NR/SBR-Based Tire Tread Compounds via Hybrid Fillers of Multi-Walled Carbon Nanotube and Carbon Black

The development of thermally conductive rubber nanocomposites for heat management poses a formidable challenge in numerous applications, notably within the realm of tire technology. Notably, rubber materials are characterized by their inherently low thermal conductivity. Consequently, it becomes imperative to incorporate diverse conductive fillers to mitigate the propensity for heat build-up. Multi-walled carbon nanotubes (MWCNTs), as reinforcement agents within the tire tread compounds, have gained considerable attention owing to their extraordinary attributes. The attainment of high-performance rubber nanocomposites hinges significantly on the uniform distribution of MWCNT. This study presents the influence of MWCNTs on the performance of carbon black (CB)-reinforced natural rubber (NR)/styrene butadiene rubber (SBR) tire compounds prepared via high shear melt mixing. Morphological analysis showed a good distribution of MWCNTs in the NR/SBR/CB compound. The vulcanization parameters, such as the maximum and minimum torque, cross-linking density, hardness, abrasion resistance, tensile strength, and Young modulus, exhibited a progressive improvement with the addition of MWCNT. Remarkably, adding MWCNT into CB improved the heat conductivity of the NR/SBR/CB compounds, hence decreasing the heat build-up. A percolation mode was also proposed for the hybrid carbon fillers based on the data obtained.

Elastomer Nanocomposites: Effect of Filler-Matrix and Filler-Filler Interactions

The reinforcement of elastomers is essential in the rubber industry in order to obtain the properties required for commercial applications. The addition of active fillers in an elastomer usually leads to an improvement in the mechanical properties such as the elastic modulus and the rupture properties. Filled rubbers are also characterized by two specific behaviors related to energy dissipation known as the Payne and the Mullins effects. The Payne effect is related to non-linear viscoelastic behavior of the storage modulus while the Mullins or stress-softening effect is characterized by a lowering in the stress when the vulcanizate is extended a second time. Both effects are shown to strongly depend on the interfacial adhesion and filler dispersion. The basic mechanisms of reinforcement are first discussed in the case of conventional rubber composites filled with carbon black or silica usually present in the host matrix in the form of aggregates and agglomerates. The use of nanoscale fillers with isotropic or anisotropic morphologies is expected to yield much more improvement than that imparted by micron-scale fillers owing to the very large polymer-filler interface. This work reports some results obtained with three types of nanoparticles that can reinforce rubbery matrices: spherical, rod-shaped and layered fillers. Each type of particle is shown to impart to the host medium a specific reinforcement on account of its own structure and geometry. The novelty of this work is to emphasize the particular mechanical behavior of some systems filled with nanospherical particles such as in situ silica-filled poly(dimethylsiloxane) networks that display a strong polymer-filler interface and whose mechanical response is typical of double network elastomers. Additionally, the potential of carbon dots as a reinforcing filler for elastomeric materials is highlighted. Different results are reported on the reinforcement imparted by carbon nanotubes and graphenic materials that is far below their expected capability despite the development of various techniques intended to reduce particle aggregation and improve interfacial bonding with the host matrix.

Testing of Rubber Composites Reinforced with Carbon Nanotubes

Carbon nanotubes (CNTs) have attracted growing interest as a filler in rubber nanocomposites due to their mechanical and electrical properties. In this study, the mechanical properties of a NR/BR/IR/SBR compound reinforced with single-wall carbon nanotubes (SWCNTs) were investigated using atomic force microscopy (AFM), tensile tests, hardness tests, and a dynamical mechanical analysis (DMA). The tested materials differed in SWCNT content (1.00–2.00 phr) and were compared with a reference compound without the nanofiller. AFM was used to obtain the topography and spectroscopic curves based on which local elasticity was characterized. The results of the tensile and hardness tests showed a reinforcing effect of the SWCNTs. It was observed that an addition of 2.00 phr of the SWCNTs resulted in increases in tensile strength by 9.5%, Young’s modulus by 15.44%, and hardness by 11.18%, while the elongation at break decreased by 8.39% compared with the reference compound. The results of the temperature and frequency sweep DMA showed higher values of storage and loss moduli, as well as lower values of tangent of phase angle, with increasing SWCNT content.

Reinforcement Mechanism of Carbon Black-Filled Rubber Nanocomposite as Revealed by Atomic Force Microscopy Nanomechanics

In this study, atomic force microscopy (AFM) nanomechanics were used to visualize the nanoscale stress distribution in carbon black (CB)-reinforced isoprene rubber (IR) vulcanizates at different elongations and quantitatively evaluate their volume fractions for the first time. The stress concentrations in the protofibrous structure (stress chains) that formed around the CB filler in CB-reinforced IR vulcanizates were directly observed at the nanoscale. The relationship between the local nanoscale stress distribution and macroscopic tensile properties was revealed based on the microscopic stress distribution and microscopic spatial structure. This study can help us gain insight into the microscopic reinforcement mechanism of carbon black-containing rubber composites.

Investigating the electrical percolation threshold of ternary composite films with different compatibility between polymer blends

Electrical conductive of polystyrene (PS)/poly(butyl methacrylate) (PBMA)/carbon black (CB) and PS/poly (cyclohexyl methacrylate) (PChMA)/CB ternary composite films with different polymer blend ratios are prepared through solution casting. The percolation thresholds (ϕ c ) of all the composite films before and after thermal annealing have been determined through the McLachlan GEM equation. Moreover, the PS/poly (methyl methacrylate) (PMMA)/CB and PS/poly (ethyl methacrylate) (PEMA)/CB films obtained from the same method while only considering conductivity after thermal annealing as well in this work for comparison. Though the CB particles are revealed to be located at only one polymer phase of all four different polymer blends, with compatibility between polymer blends increasing, the ternary composite films show different ϕ c behaviors by changing polymer blend ratios. In PS/PChMA/CB case, the phase separation between PChMA and PS cannot be observed under scanning electron microscope (SEM). After thermal annealing, all the ϕ c of PS/PChMA/CB films with different PS/PChMA ratios almost show a linear behavior instead of the double percolation behavior with PChMA content increasing. Suppose both ϕ c of binary systems (polymer A/filler and polymer B/filler) is determined. In that case, a linear behavior relationship between the ϕ c of the ternary composites (A + B + fillers) with the ratio of two polymers can be revealed when polymer A and B are miscible.

Photocatalytic performance improvement by utilizing GO_MWCNTs hybrid solution on sand/ZnO/TiO2-based photocatalysts to degrade methylene blue dye

In this work, sand/zinc oxide (ZnO)/titanium dioxide (TiO₂)-based photocatalysts were hybridized with graphene oxide (GO) and GO_multi-walled carbon nanotubes (MWCNTs) hybrid solution. The novel hybrid was then used in photocatalysis to degrade dye contamination. The nanocomposite photocatalyst was initially fabricated by growing ZnO nanorods (NRs) via sol-gel immersion followed by synthesizing TiO₂ NRs for different times (5 and 20 h) using a hydrothermal method on sand as a substrate. Prior to the hybridization, the initial GO was synthesized using electrochemical exfoliation and further mixed with 1 wt% MWCNTs to form GO_MWCNTs hybrid solution. The synthesized GO and GO_MWCNTs hybrid solution were then incorporated onto sand/ZnO/TiO₂ nanocomposite-based photocatalysts through immersion. Various sand/ZnO/TiO₂-based photocatalysts were then tested for methylene blue (MB) dye degradation within 3 days. On the basis of UV-Vis measurement, the highest MB degradation was achieved by using sand/ZnO NRs/TiO₂ NRs (5 h)/GO_MWCNTs (92.60%). The high surface area and high electrical conductivity of GO_MWCNTs prolonged the lifetime of electron/hole separation and thus enhanced the photocatalytic performance.

Effects of Graphene Nanoplatelets and Multiwall Carbon Nanotubes on the Structure and Mechanical Properties of Poly(lactic acid) Composites: A Comparative Study

Poly(lactic acid)/graphene and poly(lactic acid)/carbon nanotube nanocomposites were prepared by an easy and low-cost method of melt blending of preliminary grinded poly(lactic acid) (PLA) with nanosized carbon fillers used as powder. Morphological, structural and mechanical properties were investigated to reveal the influence of carbon nanofiller on the PLA–based composite. The dependence of tensile strength on nanocomposite loading was defined by a series of experiments over extruded filaments using a universal mechanical testing instrument. The applying the XRD technique disclosed that compounds crystallinity significantly changed upon addition of multi walled carbon nanotubes. We demonstrated that Raman spectroscopy can be used as a quick and unambiguous method to determine the homogeneity of the nanocomposites in terms of carbon filler dispersion in a polymer matrix.

Natural Rubber Nanocomposites: A Review

This paper reviews studies carried out on natural rubber filled with nanofillers such as spherical silica particles (generated by the sol gel reaction), clays and carbon nanostructures. It is shown that the mechanical response of NR is influenced by several parameters including the processing conditions, the state of filler dispersion, the polymer-filler interactions and the filler morphological aspects. Even if the sol gel process conducted in vulcanized rubber yields almost ideal dispersions, rod-shaped particles such as clay, carbon fibers or carbon nanotubes are by far more efficient in terms of mechanical reinforcement on account of their anisotropic character and their ability to orientate in the direction of stretch. The efficiency of layered fillers such as clays or graphitic structures clearly depends on the way they are dispersed (exfoliated) in the rubber. Complete exfoliation still remains difficult to achieve which limits the tremendous nanoreinforcement expected from a single layer of clay or graphite. In all cases, the onset of crystallization is observed at a lower strain value than that of the unfilled matrix due to strain amplification effects.

Highly Conducting, Sustainable, Nanographitic Rubber Composites

Environmentally friendly multifunctional rubber composites are reported. Graphitic nanocarbon (NC) deriving from cracking of biogas (methane/carbon dioxide) and natural rubber extracted directly from the Hevea brasiliensis tree are the two components of these composites produced via latex technology. While maintaining and enhancing the intrinsic thermal and mechanical characteristics of rubber, the presence of NC shows a significant improvement on the electrical response. For a 10 wt % NC content, a 10¹⁰-fold increase in conductivity has been achieved with a conductivity value of 7.5 S·m^-1, placing these composites among the best obtained using other carbon fillers. In addition, the piezoresistive behavior has also been verified. These promising green composites have a potential use in a variety of applications such as sealing of electronic devices and sensors.

Static and Dynamic Mechanical Characteristics of Ionic Liquid Modified MWCNT-SBR Composites: Theoretical Perspectives for the Nanoscale Reinforcement Mechanism

Well-dispersed, robust, mechanicaly long-term stable functionalized multiwalled carbon nanotube (f-MWCNT)-styrene butadiene rubber (SBR) nanocomposites were fabricated via a melt mixing route with the assistance of ionic liquid as a dispersing agent. The mechanical properties of f-MWCNT/SBR vulcanizates were compared over a range of loadings, and it was found that the network morphology was highly favorable for mechanical performance with enlarged stiffness. A comparative investigation of composite models found that modified Kelly-Tyson theory gave an excellent fit to tensile strength data of the composites considering the effect of the interphase between polymer and f-MWCNT. Dynamic mechanical analysis highlighted the mechanical reinforcement due to the improved filler-polymer interactions which were the consequence of proper dispersion of the nanotubes in the SBR matrix. Effectiveness of filler, entanglement density, and adhesion factor were evaluated to get an in depth understanding of the reinforcing mechanism of modified MWCNT. The amount of polymer chains immobilized by the filler surface computed from dynamic mechanical analysis further supports a substantial boost up in mechanics. The Cole-Cole plot shows an imperfect semicircular curve representing the heterogeneity of the system and moderately worthy filler polymer bonding. The combined results of structural characterizatrion by Raman spectroscopy, cure characteristics, mechanical properties, and scanning and transmission electron microscopy (SEM, TEM) confirm the role of ionic liquid modified MWCNT as a reinforcing agent in the present system.

Spectroscopic Techniques for the Characterization of Polymer Nanocomposites: A Review

Due to the growing interest in nanocomposites, a molecular characterization of these materials is essential for the understanding of their properties and for the development of new materials. Spectroscopic techniques that bring information at a molecular level are unavoidable when characterizing polymers, fillers and composites. Selected examples of the application of fluorescence, solid-state nuclear magnetic resonance (NMR), infrared and Raman spectroscopies, illustrate the potential of these techniques for the analysis of the filler surface, the evaluation of the state of filler dispersion in the host matrix, the extent of interaction between the polymer and the filler particles or the dynamics of polymer chains at the polymer–filler interface.

Synergistic effects of hybridization of carbon black and carbon nanotubes on the mechanical properties and thermal conductivity of a rubber blend system

The effects of hybridization of multi-walled carbon nanotubes (MWCNTs) with carbon black (CB) and the structure-property relationships of nanocomposites based on hydrogenated nitrile-butadiene rubber/hydrogenated carboxylated nitrile-butadiene rubber blends were extensively studied. MWCNTs used in this work were modified through acid treatment to improve the dispersion of MWCNTs in the rubber matrix and the surface interaction between MWCNTs and matrix. Synergistic interaction between CB and MWCNTs increased the tensile modulus and tear strength of nanocomposites. The effect of MWCNTs on the transport properties invoked an increment in the thermal conductivity of the nanocomposites. A combination of 10 phr (parts per hundred rubber) MWCNTs with 40 phr CB dramatically increased the modulus at 100% elongation, tear strength, and thermal conductivity of the nanocomposite by 66%, 28%, and 36%, respectively, compared with those of nanocomposite filled with 40 phr CB.

Modelos de percolação elétrica aplicados para compósitos poliméricos condutores

Resumo O presente artigo apresenta a aplicação e adequação dos modelos de percolação elétrica em trabalhos experimentais e teóricos da literatura para compósitos poliméricos condutores. Foi realizado um levantamento das publicações referentes aos modelos estudados para os diferentes tipos de cargas condutoras mais aplicadas na preparação destes compósitos, tais como pós metálicos, grafite, negro de fumo, nanofibras e nanotubos de carbono. A discussão está apresentada quanto à adequação dos modelos ao comportamento dos compósitos na influência das cargas nas propriedades elétricas de matrizes poliméricas.

Selective dispersion of carbon fillers into dynamically vulcanized rubber/plastic blends: a thermodynamic approach to evaluate polymer reinforcement and conductivity enhancement

Phase selective and thermodynamically controlled dispersion of filler particles into the dynamically vulcanized rubber/plastic blends depicting higher abundance of carbon black in the thermoplastic phase with the progressive filler addition.

Organic semiconductors for device applications: current trends and future prospects

With the rich experience of developing silicon devices over a period of the last six decades, it is easy to assess the suitability of a new material for device applications by examining charge carrier injection, transport, and extraction across a practically realizable architecture; surface passivation; and packaging and reliability issues besides the feasibility of preparing mechanically robust wafer/substrate of single-crystal or polycrystalline/amorphous thin films. For material preparation, parameters such as purification of constituent materials, crystal growth, and thin-film deposition with minimum defects/disorders are equally important. Further, it is relevant to know whether conventional semiconductor processes, already known, would be useable directly or would require completely new technologies. Having found a likely candidate after such a screening, it would be necessary to identify a specific area of application against an existing list of materials available with special reference to cost reduction considerations in large-scale production. Various families of organic semiconductors are reviewed here, especially with the objective of using them in niche areas of large-area electronic displays, flexible organic electronics, and organic photovoltaic solar cells. While doing so, it appears feasible to improve mobility and stability by adjusting π-conjugation and modifying the energy band-gap. Higher conductivity nanocomposites, formed by blending with chemically conjugated C-allotropes and metal nanoparticles, open exciting methods of designing flexible contact/interconnects for organic and flexible electronics as can be seen from the discussion included here.

Alumina–clay nanoscale hybrid filler assembling in cross-linked polyethylene based nanocomposites: mechanics and thermal properties

Herein, investigation on XLPE–Al₂O₃–clay ternary hybrid systems of Al₂O₃ and clay in 1 : 1 and 2 : 1 ratios, binary systems of XLPE–clay and XLPE–Al₂O₃ nanocomposites, with special reference to the hybrid filler effect and the superior microstructural development in ternary systems is conducted.

MIXING SEQUENCE IN NATURAL RUBBER CONTAINING ORGANOCLAY AND NANO–CALCIUM CARBONATE TERNARY HYBRID NANOCOMPOSITES

Rubber nanocomposites containing one type of nanofiller are common and are widely established in the research field. In this study, natural rubber (NR) based ternary nanocomposites containing both calcium carbonate and organoclay have been characterized on the basis of morphology, cure characteristics, and physico-mechanical behavior. Natural rubber nanocomposite samples containing modified silicate (Cloisite 15A) and also nano-carbonate calcium were prepared using a laboratory internal mixer. The effect of the mixing sequence on the morphology and mechanical properties of the samples was investigated. Based on results of morphology and mechanical properties, the dual fillers phase nanocomposites (hybrid nanocomposite) perform better in comparison with single filler phase nanocomposites. The reinforcing capability of nano-CaCO3 and organoclay in NR was characterized by means of cure rheometry, morphology, and mechanical properties. NR/single filler phase and two filler phase nanocomposites were prepared by simple melt mixing method. Concentration of nano-CaCO3 and organoclay in NR was 10 and 5 parts per one hundred parts of rubber by weight, respectively. The microstructure and homogeneity of the compounds was confirmed by studying the dispersion of nanoparticles in NR via X-ray diffraction and field emission scanning electron microscopy. A more pronounced effect was achieved by using dual filler based nanocomposites as compared with single filler phase nanocomposites. The obtained results reveal that hybrid nanocomposites have more adequate morphology, rheometery, and mechanical behaviors as well as swelling resistance. The effect of mixing sequence of fillers has been studied in detail. Simultaneous addition of the two nanofillers to the NR compound would lead to better nanocomposite properties compared with other mixing sequences. Also, the results show that the mixing sequence of these nanofillers in NR has little effect on the performance of the nanocomposite.

NATURAL RUBBER HYBRID NANOCOMPOSITES REINFORCED WITH SWELLED ORGANOCLAY AND NANO-CALCIUM CARBONATE

Two natural rubber (NR) nanocomposites have been prepared with organoclay(MMT) and swelled organoclay (SMMT) using melt intercalation method. The effect of these two MMTss on the morphology, rheometery, and mechanical behaviors of NR has been evaluated. Scorch times for the MMT-filled compounds were very short compared to unfilled compounds. A more pronounced effect was achieved by using SMMT as reinforcing agent. The obtained results reveal that nanocomposites reinforced by SMMT have more adequate morphology, rheometery, and mechanical behaviors as well as swelling resistance. The microstructure of the NR/MMT systems was studied by x-ray diffraction and field emission scanning electron microscopy. Following, the effect of different content of nano-calcium carbonate on dispersion of MMT layers in NR/SMMT nanocomposites was investigated. The results show that the optimized value of filler in dual fillers-based nanocomposite systems was equal to 10 phr nano-calcium carbonate. NR based hybrid nanocomposites containing SMMT and nano-calcium carbonate was showed 445% increase in tensile strength, 144% stress improvement at 100% strain, and only 3% increase in elongation at break compared to pure NR.