Advanced Composite Lithium Metal Anodes with 3D Frameworks: Preloading Strategies, Interfacial Optimization, and Perspectives

Topological Li-SbF3@Cu Alloying Anode for High-Energy-Density Li Metal Batteries

The ultrathin Lithium (Li) alloying anode (≤ 50 µm) plays a key role in advancing rechargeable Li metal batteries into practical use, especially because of the insurmountable difficulties in developing pure Li anode. Herein, a thickness-controllable (≈5.5-30 µm) and topological Li-SbF3@Cu anode with the embedded dual Li-based (Li3Sb and Li-Cu) alloys and outmost LiF-rich layer is prepared for high-energy-density Li metal batteries under high Li utilization. Upon cycling, the surface LiF-rich layer together with inner lithiophilic Li3Sb sites and ferroconcrete-like Li-Cu skeletons, synergistically regulates the Li deposition/dissolution behaviors and Li/electrolyte interface evolution. The assembled Li-SbF3@Cu symmetric cell can cycle stably over 1200 h at 1 mA cm-2/1 mAh cm-2, and realize an ultrahigh discharge/charge depth of 53.6% at 2 mA cm-2/3 mAh cm-2. Moreover, a full cell with a high-Li-capacity LiCoO2 cathode (3.8 mAh cm-2) delivers an energy density of 394.5 Wh kg-1 with impressive cycling reversibility at a low negative/positive electrode capacity (N/P) ratio of 1.5. All the findings provide a rewarding avenue toward the industrial application of high-Li-utilization alloying anodes for practical high-energy-density Li metal batteries.

In situ formed 3D hybrid framework of lithiophilic Li2Cu3Zn modified LixCu alloy nanowires towards a dendrite-free Li metal anode

Doping metallic Zn in Li-rich Li-Cu alloy leads to the formation of a hybrid built-in three-dimensional framework, i.e., lithiophilic Li2Cu3Zn and an electrochemically inert LixCu nanowire network, enabling a thin Li-Cu-Zn alloy electrode with significantly improved electrochemical performance.

Charged Insulating Skeleton-Enabled Deep Deposition and Robust Interface for Stable Lithium Metal Anodes

Conductive 3D collectors for lithium metal anodes always lead to the direct deposition of lithium on top of the skeleton, which contributes to aggressive volume change and an unstable interface layer. Herein, we design a three-dimensional collector composed of an insulating glass fiber skeleton and conductive copper substrate (NGF@Cu) to guide a bottom-up deep deposition of lithium metal. This composite structure with abundant pores realizes a directed ion-electron path and deep lithium deposition, fully harnessing its internal space to accommodate lithium. After modification with amino silane, the positively charged insulating skeletons show a regulated distribution of anions and rapid transport of Li ions in the electrolyte and lead to the formation of robust LiF-rich SEI layers, thereby inhibiting the growth of dendrites and the accumulation of dead lithium. Consequently, symmetrical batteries assembled with charged glass fiber/copper collectors exhibit a long lifespan of over 1300 h, while full batteries with NCM811 cathodes exhibit a stable cycling performance of over 300 cycles at 0.5 C and good capacity retention at high rates. The fabrication of charged insulating 3D collectors provides inspiration for metal electrodes with high energy density and reversibility.

Li2ZnCu3 Modified Cu Current Collector to Regulate Li Deposition

Rationally designing a current collector that can maintain low lithium (Li) porosity and smooth morphology while enduring high-loading Li deposition is crucial for realizing the high energy density of Li metal batteries, but it is still challengeable. Herein, a Li2ZnCu3 alloy-modified Cu foil is reported as a stable current collector to fulfill the stable high-loading Li deposition. Benefiting from the in situ alloying, the generated numerous Li2ZnCu3@Cu heterojunctions induce a homogeneous Li nucleation and dense growth even at an ultrahigh capacity of 12 mAh cm-2. Such a spatial structure endows the overall Li2ZnCu3@Cu electrode with the manipulated steric hindrance and outmost surface electric potential to suppress the side reactions during Li stripping and plating. The resultant Li||Li2ZnCu3@Cu asymmetric cell preserves an ultrahigh average Coulombic efficiency of 99.2 % at 3 mA cm-2/6 mAh cm-2 over 200 cycles. Moreover, the Li-Li2ZnCu3@Cu||LiFePO4 cell maintains a cycling stability of 87.5 % after 300 cycles. After coupling with the LiCoO2 cathode (4 mAh cm-2), the cell exhibits a high energy density of 407.4 Wh kg-1 with remarkable cycling reversibility at an N/P ratio of 3. All these findings present a doable way to realize the high-capacity, dendrite-free, and dense Li deposition for high-performance Li metal batteries.

Revisiting porous foam Cu host based Li metal anode: The roles of lithiophilicity and hierarchical structure of three-dimensional framework

Lithium (Li) metal anode (LMA) is one of the most promising anodes for high energy density batteries. However, its practical application is impeded by notorious dendrite growth and huge volume expansion. Although the three-dimensional (3D) host can enhance the cycling stability of LMA, further improvements are still necessary to address the key factors limiting Li plating/stripping behavior. Herein, porous copper (Cu) foam (CF) is thermally infiltrated with molten Li-rich Li-zinc (Li-Zn) binary alloy (CFLZ) with variable Li/Zn atomic ratio. In this process, the LiZn intermetallic compound phase self-assembles into a network of mixed electron/ion conductors that are distributed within the metallic Li phase matrix and this network acts as a sublevel skeleton architecture in the pores of CF, providing a more efficient and structured framework for the material. The as-prepared CFLZ composite anodes are systematically investigated to emphasize the roles of the tunable lithiophilicity and hierarchical structure of the frameworks. Meanwhile, a thin layer of Cu-Zn alloy with strong lithiophilicity covers the CF scaffold itself. The CFLZ with high Zn content facilitates uniform Li nucleation and deposition, thereby effectively suppressing Li dendrite growth and volume fluctuation. Consequently, the hierarchical and lithiophilic framework shows low Li nucleation overpotential and highly stable Coulombic efficiency (CE) for 200 cycles in conventional carbonate based electrolyte. The full cell coupled with LiFePO4 (LFP) cathode demonstrates high cycle stability and rate performance. This work provides valuable insights into the design of advanced dendrite-free 3D LMA toward practical application.

An integrated dual-gradient host facilitates oriented bottom-up lithium growth in lithium metal anodes

Integrated gradient hosts, composed of poorly conductive frameworks on copper current collectors, have been extensively explored for the development of Li metal anodes (LMAs). Despite their potential, high Li nucleation overpotentials and slow interface kinetics often lead to inferior performance. Herein, we combine electrospinning and electrodeposition to create an integrated gradient host, namely OPAN/rGO-Cu2O/Cu. This involves electrodeposition of graphene oxide onto copper foil, reacting in situ to form a lithiophilic rGO-Cu2O layer, which is then covered with an oxidized polyacrylonitrile (OPAN) nanofiber layer, establishing conductivity and lithiophilicity dual gradients. The insulating OPAN top layer blocks electron transmission to the surface and prevents Li deposition, while the lithiophilic rGO-Cu2O layer facilitates Li ion transport to the bottom and reduces the nucleation barrier, both of which promote uniform Li deposition from bottom to top. As a result, the battery achieves an average coulombic efficiency of 98.4% over 500 cycles at 1 mA cm-2, and the symmetric cell sustains an ultra-long cycle life of 1600 h with a minimal polarization voltage of 12 mV. When paired with a LiFePO4 cathode, the full cell demonstrates a capacity retention of 92.6% after 300 cycles at 1 C, with an average capacity decay rate of just 0.025% per cycle. This innovative approach offers a promising pathway for developing high-performance LMAs.

Stable and Fast Ion Transport Electrolyte Interfaces Modified with Novel Fluorine- and Nitrogen-Containing Solvents for Ni-Rich Cathode Materials

Ternary nickel-rich layered oxide LiNi0.8Co0.1Mn0.1O2 (NCM811) is recognized as a cathode material with a promising future, attributed to its high energy density. However, the pulverization of cathode particles, structural collapse, and electrolyte decomposition are closely associated with the fragile cathode-electrolyte interphases (CEI), which seriously affect the electrochemical performances of ternary high-nickel materials. In this paper, fluorine- and nitrogen-containing methyl-2-nitro-4-(trifluoromethyl)benzoate (MNTB) was selected, which was synergistically regulated with fluoroethylene carbonate (FEC) to generate a robust CEI film. The preferential decomposition of MNTB/FEC results in the formation of an inorganic-rich (Li3N, LiF, and Li2O) CEI film with uniformly dense and stable characteristics, which is conducive to the migration of Li+ and the stability of the NCM811 structure and enhances the cycling stability of the battery system. Simultaneously, MNTB effectively suppresses the adverse reaction associated with increased polarization caused by higher interface impedance due to conventional single FEC additives, further improving the rate capability of the battery. Moreover, MNTB/FEC can effectively eliminate HF, preventing its corrosion on the NCM811 cathode. Under the synergistic effect of MNTB/FEC, after 300 discharge cycles at a high cutoff voltage of 4.3 V and a current density of 1 C (2 mA cm-2), the discharge capacity of the NCM811||Li battery was 150.12 mA h g-1 with a capacity retention of 81.10%, while it was only 32.8% for the standard electrolyte (STD). The discharged capacity of the MNTB/FEC-containing battery was about 115.43 mA h g-1 at the high rate of 7 C, which was considerably higher than that of the STD (93.34 mA h g-1). In this study, the designed MNTB as a novel solvent synergistically regulated with FEC will contribute to the enhanced stability of NCM811 materials at high cutoff voltages and at the same time provide an effective modified strategy to enhance the stability of commercial electrodes.

Li ions traffic controller on thin lithium metal anode: Regulating deposition, optimizing and protecting solid electrolyte interphase

The performance of thin lithium metal anodes is affected due to issues that weaken the electrode-electrolyte interphase. In this work, a coating layer serving as a Li+ traffic controller based on hexadecyl trimethyl ammonium bis(trifluoromethanesulphonyl)imide ([CTA][TFSI]) and poly (vinylidene difluoride co-hexafluoropropylene) (P(VDF-HFP)) is used to stabilize the thin lithium metal interface. The CTA+ ions in the coating layer can effectively regulate the distribution of Li+ concentration to promote uniform deposition of lithium. The anion of [CTA][TFSI] can optimize solid electrolyte interphase (SEI) with inorganic-rich components, which improve the ionic conductivity and reaction kinetics. Furthermore, the flexible polymer skeleton can fortify the fragile SEI, facilitating the consistent operation of the battery. Due to these improvements, a thin Li metal anode (4 mAh cm-2) with a coating layer in a Li||Li symmetric cell demonstrates a lifespan of 600 h at 1 mA cm-2 and 1 mAh cm-2. Notably, full cells with an ultra-low negative electrode/positive electrode = 1 (N/P = 1) demonstrate a stable performance over 200 cycles and 90 cycles at 0.5C and 1C (1C = 170 mA g-1), respectively.

Engineering High-Performance Li Metal Batteries through Dual-Gradient Porous Cu-CuZn Host

Porous copper (Cu) current collectors show promise in stabilizing Li metal anodes (LMAs). However, insufficient lithiophilicity of pure Cu and limited porosity in three-dimensional (3D) porous Cu structures led to an inefficient Li-Cu composite preparation and poor electrochemical performance of Li-Cu composite anodes. Herein, we propose a porous Cu-CuZn (DG-CCZ) host for Li composite anodes to tackle these issues. This architecture features a pore size distribution and lithiophilic-lithiophobic characteristics designed in a gradient distribution from the inside to the outside of the anode structure. This dual-gradient porous Cu-CuZn exhibits exceptional capillary wettability to molten Li and provides a high porosity of up to 66.05%. This design promotes preferential Li deposition in the interior of the porous structure during battery operation, effectively inhibiting Li dendrite formation. Consequently, all cell systems achieve significantly improved cycling stability, including Li half-cells, Li-Li symmetric cells, and Li-LFP full cells. When paired synergistically with the double-coated LiFePO4 cathode, the pouch cell configured with multiple electrodes demonstrates an impressive discharge capacity of 159.3 mAh g-1 at 1C. We believe this study can inspire the design of future 3D Li anodes with enhanced Li utilization efficiency and facilitate the development of future high-energy Li metal batteries.

A 3D Hierarchical Host with Gradient-Distributed Dielectric Properties toward Dendrite-free Lithium Metal Anode

The conventional conductive three-dimensional (3D) host fails to effectively stabilize lithium metal anodes (LMAs) due to the internal incongruity arising from nonuniform lithium-ion gradient and uniform electric fields. This results in undesirable Li "top-growth" behavior and dendritic Li growth, significantly impeding the practical application of LMAs. Herein, we construct a 3D hierarchical host with gradient-distributed dielectric properties (GDD-CH) that effectively regulate Li-ion diffusion and deposition behavior. It comprises a 3D carbon fiber host modified by layer-by-layer bottom-up attenuating Sb particles, which could promote Li-ion homogeneously distribution and reduce ion concentration gradient via unique gradient dielectric polarization. Sb transforms into superionic conductive Li3Sb alloy during cycling, facilitating Li-ion dredging and pumps towards the bottom, dominating a bottom-up deposition regime confirmed by COMSOL Multiphysics simulations and physicochemical characterizations. Consequently, a stable cycling performance of symmetrical cells over 2000 h under a high current density of 10 mA cm-2 is achieved. The GDD-CH-based lithium metal battery shows remarkable cycling stability and ultra-high energy density of 378 Wh kg-1 with a low N/P ratio (1.51). This strategy of dielectric gradient design broadens the perspective for regulating the Li deposition mechanism and paves the way for developing high-energy-density lithium metal anodes with long durability.

Novel design of high elastic solid polymer electrolyte for stable lithium metal batteries

Li metal anodes have high specific capacity and low electrode potential, and have always been considered as one of the most promising anode materials. However, the growth of Li dendrites, unstable solid electrolyte interface layer (SEI), severe side reactions at the Li/electrolyte interface, and infinite volume expansion of the Li anode seriously hinder the practical application of solid-state Li metal batteries (LMBs). Herein, we report a polyurethane elastomer (TPU) material with high elasticity and interfacial stability as a solid polymer electrolyte (SPE) for LMBs. The synergistic effects of its designed soft chain forging (PEO) and hard chain segments (IPDI) can enhance Li ion conductivity, elastic modulus and flexibility of the SPE to settle the challenges of the Li metal anodes. Moreover, Li2S, as a solid-state electrolyte additive, is able to effectively inhibit the occurrence of side reactions at the interface between Li metal and SPE, promote the decomposition of N(CF3SO2)2- and in-situ generation of LiF with low Li+ diffusion barrier and excellent electronic insulation, achieving rapid Li ion transport and uniform Li deposition. As a result, stable cycle of up to 1400 h has been achieved for a Li||TPU-Li2S||Li battery at 0.1 mA/cm2 at 50 ℃, accompanied with a stable cycling performance of 350 h at a higher current density of 0.5 mA/cm2. Finally, the LiFePO4||TPU-Li2S||Li full battery exhibits an excellent cycling performance with a capacity retention rate of 80 % after 500 cycles at 1C. This simple and low-cost strategy provides novel design thoughts for practical application of high-performance SPEs in stable and long-life LMBs.

Fluorine Chemistry in Rechargeable Batteries: Challenges, Progress, and Perspectives

The renewable energy industry demands rechargeable batteries that can be manufactured at low cost using abundant resources while offering high energy density, good safety, wide operating temperature windows, and long lifespans. Utilizing fluorine chemistry to redesign battery configurations/components is considered a critical strategy to fulfill these requirements due to the natural abundance, robust bond strength, and extraordinary electronegativity of fluorine and the high free energy of fluoride formation, which enables the fluorinated components with cost effectiveness, nonflammability, and intrinsic stability. In particular, fluorinated materials and electrode|electrolyte interphases have been demonstrated to significantly affect reaction reversibility/kinetics, safety, and temperature tolerance of rechargeable batteries. However, the underlining principles governing material design and the mechanistic insights of interphases at the atomic level have been largely overlooked. This review covers a wide range of topics from the exploration of fluorine-containing electrodes, fluorinated electrolyte constituents, and other fluorinated battery components for metal-ion shuttle batteries to constructing fluoride-ion batteries, dual-ion batteries, and other new chemistries. In doing so, this review aims to provide a comprehensive understanding of the structure-property interactions, the features of fluorinated interphases, and cutting-edge techniques for elucidating the role of fluorine chemistry in rechargeable batteries. Further, we present current challenges and promising strategies for employing fluorine chemistry, aiming to advance the electrochemical performance, wide temperature operation, and safety attributes of rechargeable batteries.

Hierarchical Li electrochemistry using alloy-type anode for high-energy-density Li metal batteries

Exploiting thin Li metal anode is essential for high-energy-density battery, but is severely plagued by the poor processability of Li, as well as the uncontrollable Li plating/stripping behaviors and Li/electrolyte interface. Herein, a thickness/capacity-adjustable thin alloy-type Li/LiZn@Cu anode is fabricated for high-energy-density Li metal batteries. The as-formed lithophilic LiZn alloy in Li/LiZn@Cu anode can effectively regulate Li plating/stripping and stabilize the Li/electrolyte interface to deliver the hierarchical Li electrochemistry. Upon charging, the Li/LiZn@Cu anode firstly acts as Li source for homogeneous Li extraction. At the end of charging, the de-alloy of LiZn nanostructures further supplements the Li extraction, actually playing the Li compensation role in battery cycling. While upon discharging, the LiZn alloy forms just at the beginning, thereby regulating the following Li homogeneous deposition. The reversibility of such an interesting process is undoubtedly verified from the electrochemistry and in-situ XRD characterization. This work sheds light on the facile fabrication of practical Li metal anodes and useful Li compensation materials for high-energy-density Li metal batteries.

Plant Leaf-Inspired Separators with Hierarchical Structure and Exquisite Fluidic Channels for Dendrite-Free Lithium Metal Batteries

Lithium (Li) metal batteries are among the most promising devices for high energy storage applications but suffer from severe and irregular Li dendrite growth. Here, it is demonstrated that the issue can be well tackled by precisely designing the leaf-like membrane with hierarchical structure and exquisite fluidic channels. As a proof of concept, plant leaf-inspired membrane (PLIM) separators are prepared using natural attapulgite nanorods. The PLIM separators feature super-electrolyte-philicity, high thermal stability and high ion-selectivity. Thus, the separators can guide uniform and directed Li growth on the Li anode. The Li//PLIM//Li cell with limited Li anode shows high Coulombic efficiency and cycling stability over 1500 h with small overpotential and interface impedance. The Li//PLIM//S battery exhibits high initial capacity (1352 mAh g-1 ), cycling stability (0.019% capacity decay per cycle at 1 C over 500 cycles), rate performance (673 mAh g-1 at 4 C), and high operating temperature (65 °C). The separators can also effectively improve reversibility and cycling stability of the Li/Li cell and Li//LFP battery with carbonate-based electrolyte. As such, this work provides fresh insights into the design of bioinspired separators for dendrite-free metal batteries.