Manipulating Interfaces of Electrocatalysts Down to Atomic Scales: Fundamentals, Strategies, and Electrocatalytic Applications

Advances and Challenges in Interfacial Binding Forces for Electrocatalysts

As a practical chemical energy conversion technology, electrocatalysis could be used in fields of energy conversion and environmental protection. In recent years, significant research efforts have been devoted to the design and development of high-performance electrocatalysts because the rational design of catalysts is crucial for enhancing electrocatalytic performance. Creating electrocatalysts by forming interactions between different components at the interface is an important means of controlling and improving performance. Therefore, several common interfacial binding forces used for synthesizing electrocatalysts was systematically summarized in this review for the first time. The discussion revolves around the crucial roles these binding forces play in various electrocatalytic reaction processes. Various characterization techniques capable of proving the existence of these interfacial binding forces was also involved in the review. Finally, some prospects and challenges for designing and researching materials through the utilization of interfacial binding forces were presented.

Efficient CO2 Electroreduction to Multicarbon Products at CuSiO3/CuO Derived Interfaces in Ordered Pores

Electrochemical CO2 conversion to value-added multicarbon (C2+) chemicals holds promise for reducing CO2 emissions and advancing carbon neutrality. However, achieving both high conversion rate and selectivity remains challenging due to the limited active sites on catalysts for carbon-carbon (C─C) coupling. Herein, porous CuO is coated with amorphous CuSiO3 (p-CuSiO3/CuO) to maximize the active interface sites, enabling efficient CO2 reduction to C2+ products. Significantly, the p-CuSiO3/CuO catalyst exhibits impressive C2+ Faradaic efficiency (FE) of 77.8% in an H-cell at -1.2 V versus reversible hydrogen electrode in 0.1 M KHCO3 and remarkable C2H4 and C2+ FEs of 82% and 91.7% in a flow cell at a current density of 400 mA cm-2 in 1 M KOH. In situ characterizations and theoretical calculations reveal that the active interfaces facilitate CO2 activation and lower the formation energy of the key intermediate *OCCOH, thus promoting CO2 conversion to C2+. This work provides a rational design for steering the active sites toward C2+ products.

Optimizing Intermediate Adsorption on Pt Sites via Triple-Phase Interface Electronic Exchange for Methanol Oxidation

For the most commonly applied platinum-based catalysts of direct methanol fuel cells, the adsorption ability toward reaction intermediates, including CO and OH, plays a vital role in their catalytic activity and antipoisoning in anodic methanol oxidation reaction (MOR). Herein, guided by a theoretical mechanism study, a favorable modulation of the electronic structure and intermediate adsorption energetics for Pt active sites is achieved by constructing the triple-phase interfacial structure between tin oxide (SnO2), platinum (Pt), and nitrogen-doped graphene (NG). From the strong electronic exchange at the triple-phase interface, the adsorption ability toward MOR reaction intermediates on Pt sites could be efficiently optimized, which not only inhibits the adsorption of CO* on active sites but also facilitates the adsorption of OH* to strip the poisoning species from the catalyst surface. Accordingly, the resulting catalyst delivers excellent catalytic activity and antipoisoning ability for MOR catalysis. The mass activity reaches 1098 mA mg-1Pt, 3.23 times of commercial Pt/C. Meanwhile, the initial potentials and main peak for CO oxidation are also located at a much lower potential (0.51 and 0.74 V) against commercial Pt/C (0.83 and 0.89 V).

Superhydrophilic Dendritic FeP/Cu3P Electrocatalyst for Urea Splitting via the Intramolecular Mechanism

The electrocatalytic overall urea splitting can achieve the dual goals of urea treatment and hydrogen energy acquisition. Herein, we exploited the principle of precipitation dissolution equilibrium to obtain bimetallic phosphide FeP/Cu3P/CF for the simultaneous oxidation of urea and reduction of water and comprehensively reveal the inherent molecular thermodynamic mechanisms on the surface of catalysts. The excellent electrochemical performance can be derived from the super water affinity and synergistic effect. Especially, the theoretical calculation unveils that the synergistic effect between FeP and Cu3P can lower the activation energy required for urea electrooxidation, thereby promoting urea splitting. In situ differential electrochemical mass spectrometry (in situ DEMS) measurements further demonstrated that urea oxidation on FeP/Cu3P/CF proceeded according to the intramolecular mechanism. This work has laid the foundation for constructing highly efficient superhydrophilic bifunctional electrocatalysts.

Electrocatalytic Mechanism of Defect in Spinels for Water and Organics Oxidation

Spinels display promising electrocatalytic ability for oxygen evolution reaction (OER) and organics oxidation reaction because of flexible structure, tunable component, and multifold valence. Unfortunately, limited exposure of active sites, poor electronic conductivity, and low intrinsic ability make the electrocatalytic performance of spinels unsatisfactory. Defect engineering is an effective method to enhance the intrinsic ability of electrocatalysts. Herein, the recent advances in defect spinels for OER and organics electrooxidation are reviewed. The defect types that exist in spinels are first introduced. Then the catalytic mechanism and dynamic evolution of defect spinels during the electrochemical process are summarized in detail. Finally, the challenges of defect spinel electrocatalysts are brought up. This review aims to deepen the understanding about the role and evolution of defects in spinel for electrochemical water/organics oxidation and provide a significant reference for the design of efficient defect spinel electrocatalysts.

Enhanced Oxygen Evolution Reaction Performance on NiSx@Co3O4/Nickel Foam Electrocatalysts with Their Photothermal Property

Based on the principle of heterogeneous catalysis for water electrolysis, electrocatalysts with appropriate electronic structure and photothermal property are expected to drive the oxygen evolution reaction effectively. Herein, amorphous NiS_x-coupled nanourchin-like Co₃O₄ was prepared on nickel foam (NiS_x@Co₃O₄/NF) and investigated as a electrocatalyst for photothermal-assisted oxygen evolution reaction. The experimental investigations and simulant calculations jointly revealed NiS_x@Co₃O₄/NF to be of suitable electronic structure and high near-infrared photothermal conversion capability to achieve the oxygen evolution reaction advantageously both in thermodynamics and in kinetics. Relative to Co₃O₄/NF and NiS_x/NF, better oxygen evolution reaction activity, kinetics, and stability were achieved on NiS_x@Co₃O₄/NF in 1.0 M KOH owing to the NiS_x/Co₃O₄ synergetic effect. In addition, the oxygen evolution reaction performance of NiS_x@Co₃O₄/NF can be obviously enhanced under near-infrared light irradiation, since NiS_x@Co₃O₄ can absorb the near-infrared light to produce electric and thermal field. For the photothermal-mediated oxygen evolution reaction, the overpotential and Tafel slope of NiS_x@Co₃O₄/NF at 50 mA cm^-2 were reduced by 23 mV and 13 mV/dec, respectively. The present work provides an inspiring reference to design and develop photothermal-assisted water electrolysis using abundant solar energy.

Recent advances in interface engineering of Fe/Co/Ni-based heterostructure electrocatalysts for water splitting

Among various methods of developing hydrogen energy, electrocatalytic water splitting for hydrogen production is one of the approaches to achieve the goal of zero carbon emissions. It is of great significance to develop highly active and stable catalysts to improve the efficiency of hydrogen production. In recent years, the construction of nanoscale heterostructure electrocatalysts through interface engineering can not only overcome the shortcomings of single-component materials to effectively improve their electrocatalytic efficiency and stability but also adjust the intrinsic activity or design synergistic interfaces to improve catalytic performance. Among them, some researchers proposed to replace the slow oxygen evolution reaction at the anode with the oxidation reaction of renewable resources such as biomass to improve the catalytic efficiency of the overall water splitting. The existing reviews in the field of electrocatalysis mainly focus on the relationship between the interface structure, principle, and principle of catalytic reaction, and some articles summarize the performance and improvement schemes of transition metal electrocatalysts. Among them, few studies are focusing on Fe/Co/Ni-based heterogeneous compounds, and there are fewer summaries on the oxidation reactions of organic compounds at the anode. To this end, this paper comprehensively describes the interface design and synthesis, interface classification, and application in the field of electrocatalysis of Fe/Co/Ni-based electrocatalysts. Based on the development and application of current interface engineering strategies, the experimental results of biomass electrooxidation reaction (BEOR) replacing anode oxygen evolution reaction (OER) are discussed, and it is feasible to improve the overall electrocatalytic reaction efficiency by coupling with hydrogen evolution reaction (HER). In the end, the challenges and prospects for the application of Fe/Co/Ni-based heterogeneous compounds in water splitting are briefly discussed.

Enhancing the oxygen reduction activity by constructing nanocluster-scaled Fe2O3/Cu interfaces

Interface engineering is a promising strategy to enhance the catalytic performance of electrocatalysts for the oxygen reduction reaction (ORR). However, it is still a challenge to modulate the size into a suitable range (e.g., nanocluster-scale) to make the most of the interface. Moreover, the explicit mechanism of the interface for enhancing catalytic performance is still elusive. Herein, a model catalyst (FeCu@NC) loaded with nanocluster-scaled Fe₂O₃/Cu interfaces was prepared by modulating the metal components of the precursor to explore the enhancement of interface engineering for the ORR. Benefiting from the synergistic effect of the strong interfacial coupling effects of Fe₂O₃/Cu and optimized microstructure, FeCu@NC exhibited superior ORR activity and zinc-air battery performance. Experimental and theoretical calculations revealed that the presence of the Fe₂O₃/Cu interface breaks the traditional cognition to endow the Cu atoms (intrinsically inferior for the ORR) with a slight positive charge, which serves as the active sites for the ORR. This study provides a novel insight into the design of advanced electrocatalysts for the ORR by interface engineering.

Recent Advances of Core-Shell Cu-Based Catalysts for the Reduction of CO2 to C2+ Products

Copper is a key metal for carbon dioxide (CO₂ ) reduction reaction, which can reduce CO₂ to value-added products. The core-shell structure can effectively promote the C-C coupling process due to its strong synergistic effect originated from its unique electronic structure and interface environment. Therefore, the combination of copper and core-shell structure to design an efficient Cu-based core-shell structure catalyst is of great significance for electrocatalytic CO₂ reduction (CO₂ RR). In this review, we first briefly summarize the basic principle of CO₂ RR. In addition, we outline the advantages of core-shell structure for catalysis. Then, we review the recent research progresses of Cu-based core-shell structures for the selective reduction of multi-carbon (C₂₊ ) products. In the end, the challenges of using core-shell catalyst for CO₂ RR are described, and the future development of this field is prospected.

Recent Progress on Bimetallic-Based Spinels as Electrocatalysts for the Oxygen Evolution Reaction

Electrocatalytic water splitting is a promising and viable technology to produce clean, sustainable, and storable hydrogen as an energy carrier. However, to meet the ever-increasing global energy demand, it is imperative to develop high-performance non-precious metal-based electrocatalysts for the oxygen evolution reaction (OER), as the OER is considered the bottleneck for electrocatalytic water splitting. Spinels, in particular, are considered promising OER electrocatalysts due to their unique properties, precise structures, and compositions. Herein, the recent progress on the application of bimetallic-based spinels (AFe₂ O₄ , ACo₂ O₄ , and AMn₂ O₄ ; where A = Ni, Co, Cu, Mn, and Zn) as electrocatalysts for the OER is presented. The fundamental concepts of the OER are highlighted after which the family of spinels, their general formula, and classifications are introduced. This is followed by an overview of the various classifications of bimetallic-based spinels and their recent developments and applications as OER electrocatalysts, with special emphasis on enhancing strategies that have been formulated to improve the OER performance of these spinels. In conclusion, this review summarizes all studies mentioned therein and provides the challenges and future perspectives for bimetallic-based spinel OER electrocatalysts.

Rare-Earth Single-Atom Catalysts: A New Frontier in Photo/Electrocatalysis

Single-atom catalysts (SACs) provide well-defined active sites with 100% atom utilization, and can be prepared using a wide range of support materials. Therefore, they are attracting global attention, especially in the fields of energy conversion and storage. To date, research has focused on transition-metal and precious-metal-based SACs. More recently, rare-earth (RE)-based SACs have emerged as a new frontier in photo/electrocatalysis owing to their unique electronic structure arising from the spin-orbit coupling of the 4f and valence orbitals, unsaturated coordination environment, and unique behavior as charge-transport bridges. However, a systematic review on the role of the RE active sites, catalytic mechanisms, and synthetic methods for RE SACs is lacking. Therefore, in this review, the latest developments in RE SACs having applications in photo/electrocatalysis are summarized and discussed. First, the theoretical advantages of RE SACs for photo/electrocatalysis are briefly introduced, focusing on the roles of the 4f orbitals and coupled energy levels. In addition, the most recent research progress on RE SACs is summarized for several important photo/electrocatalytic reactions and the corresponding catalytic mechanisms are discussed. Further, the synthetic strategies for the production of RE SACs are reported. Finally, challenges for the development of RE SACs are highlighted, along with future research directions and perspectives.

Biaxially Strained MoS2 Nanoshells with Controllable Layers Boost Alkaline Hydrogen Evolution

Strain in layered transition-metal dichalcogenides (TMDs) is a type of effective approach to enhance the catalytic performance by activating their inert basal plane. However, compared with traditional uniaxial strain, the influence of biaxial strain and the TMD layer number on the local electronic configuration remains unexplored. Herein, via a new in situ self-vulcanization strategy, biaxially strained MoS₂ nanoshells in the form of a single-crystalline Ni₃ S₂ @MoS₂ core-shell heterostructure are realized, where the MoS₂ layer is precisely controlled between the 1 and 5 layers. In particular, an electrode with the bilayer MoS₂ nanoshells shows a remarkable hydrogen evolution reaction activity with a small overpotential of 78.1 mV at 10 mA cm^-2 , and negligible activity degradation after durability testing. Density functional theory calculations reveal the contribution of the optimized biaxial strain together with the induced sulfur vacancies and identify the origin of superior catalytic sites in these biaxially strained MoS₂ nanoshells. This work highlights the importance of the atomic-scale layer number and multiaxial strain in unlocking the potential of 2D TMD electrocatalysts.

Superassembly of Surface-Enriched Ru Nanoclusters from Trapping-Bonding Strategy for Efficient Hydrogen Evolution

Hydrogen evolution reaction (HER) through water splitting is a potential technology to realize the sustainable production of hydrogen, yet the tardy water dissociation and costly Pt-based catalysts inhibit its development. Here, a trapping-bonding strategy is proposed to realize the superassembly of surface-enriched Ru nanoclusters on a phytic acid modified nitrogen-doped carbon framework (denoted as NCPO-Ru NCs). The modified framework has a high affinity to metal cations and can trap plenty of Ru ions. The trapped Ru ions are mainly distributed on the surface of the framework and can form Ru nanoclusters at 50 °C with the synergistic effect of vacancies and phosphate groups. By adjusting the content of phytic acid, surface-enriched Ru nanoclusters with adjustable distribution and densities can be obtained. Benefiting from the adequate exposure of the active sites and dense distribution of ultrasmall Ru nanoclusters, the obtained NCPO-Ru NCs catalyst can effectively drive HER in alkaline electrolytes and show an activity (at overpotential of 50 mV) about 14.3 and 9.6 times higher than that of commercial Ru/C and Pt/C catalysts, respectively. Furthermore, the great performance in solar to hydrogen generation through water splitting provides more flexibility for wide applications of NCPO-Ru NCs.

Mechano-Nanoarchitectonics: Design and Function

Mechanical stimuli have rather ambiguous and less-specific features among various physical stimuli, but most materials exhibit a certain level of responses upon mechanical inputs. Unexplored sciences remain in mechanical responding systems as one of the frontiers of materials science. Nanoarchitectonics approaches for mechanically responding materials are discussed as mechano-nanoarchitectonics in this review article. Recent approaches on molecular and materials systems with mechanical response capabilities are first exemplified with two viewpoints: i) mechanical control of supramolecular assemblies and materials and ii) mechanical control and evaluation of atom/molecular level structures. In the following sections, special attentions on interfacial environments for mechano-nanoarchitectonics are emphasized. The section entitled iii) Mechanical Control of Molecular System at Dynamic Interface describes coupling of macroscopic mechanical forces and molecular-level phenomena. Delicate mechanical forces can be applied to functional molecules embedded at the air-water interface where operation of molecular machines and tuning of molecular receptors upon macroscopic mechanical actions are discussed. Finally, the important role of the interfacial media are further extended to the control of living cells as described in the section entitled iv) Mechanical Control of Biosystems. Pioneering approaches on cell fate regulations at liquid-liquid interfaces are discussed in addition to well-known mechanobiology.

Synergistic roles of vapor- and liquid-phase epitaxy in the seed-mediated synthesis of substrate-based noble metal nanostructures

Colloidal growth modes reliant on the replication of the crystalline character of a preexisting seed through homoepitaxial or heteroepitaxial depositions have enriched both the architectural diversity and functionality of noble metal nanostructures. Equivalent syntheses, when practiced on seeds formed on a crystalline substrate, must reconcile with the fact that the substrate enters the syntheses as a chemically distinct bulk-scale component that has the potential to impose its own epitaxial influences. Herein, we provide an understanding of the formation of epitaxial interfaces within the context of a hybrid growth mode that sees substrate-based seeds fabricated at high temperatures in the vapor phase on single-crystal oxide substrates and then exposed to a low-temperature liquid-phase synthesis yielding highly faceted nanostructures with a single-crystal character. Using two representative syntheses in which gold nanoplates and silver-platinum core-shell structures are formed, it is shown that the hybrid system behaves unconventionally in terms of epitaxy in that the substrate imposes an epitaxial relationship on the seed but remains relatively inactive as the metal seed imposes an epitaxial relationship on the growing nanostructure. With epitaxy transduced from substrate to seed to nanostructure through what is, in essence, a relay system, all of the nanostructures formed in a given synthesis end up with the same crystallographic orientation relative to the underlying substrate. This work advances the use of substrate-induced epitaxy as a synthetic control in the fabrication of on-chip devices reliant on the collective response of identically aligned nanostructures.

Recent Advances in Interface Engineering for Electrocatalytic CO2 Reduction Reaction

Electrocatalytic CO₂ reduction reaction (CO₂RR) can store and transform the intermittent renewable energy in the form of chemical energy for industrial production of chemicals and fuels, which can dramatically reduce CO₂ emission and contribute to carbon-neutral cycle. Efficient electrocatalytic reduction of chemically inert CO₂ is challenging from thermodynamic and kinetic points of view. Therefore, low-cost, highly efficient, and readily available electrocatalysts have been the focus for promoting the conversion of CO₂. Very recently, interface engineering has been considered as a highly effective strategy to modulate the electrocatalytic performance through electronic and/or structural modulation, regulations of electron/proton/mass/intermediates, and the control of local reactant concentration, thereby achieving desirable reaction pathway, inhibiting competing hydrogen generation, breaking binding-energy scaling relations of intermediates, and promoting CO₂ mass transfer. In this review, we aim to provide a comprehensive overview of current developments in interface engineering for CO₂RR from both a theoretical and experimental standpoint, involving interfaces between metal and metal, metal and metal oxide, metal and nonmetal, metal oxide and metal oxide, organic molecules and inorganic materials, electrode and electrolyte, molecular catalysts and electrode, etc. Finally, the opportunities and challenges of interface engineering for CO₂RR are proposed.

Synergistically Integrating Nickel Porous Nanosheets with 5d Transition Metal Oxides Enabling Efficient Electrocatalytic Overall Water Splitting

An integration hydrogen adsorption benign component such as a metal with an oxygen-containing reactant adsorption benign component such as metal oxide allows for efficient overall water splitting in alkaline solutions and yet remains a considerable challenge. Herein, 5d transition metal oxide WO₂ and WO₃ (denoted as WO_x) nanoparticles are purposely integrated with a porous Ni nanosheet array grown on nickel foam (NF) to design a strongly coupled Ni/WO_x/NF porous nanosheet array electrocatalyst. Through the anion exchange of Ni(OH)₂ nanosheets with tungstate, followed by hydrogenation treatment, abundant Ni/WO_x interfaces with strong coupling interaction are generated. Benefiting from the strong synergies between Ni and WO_x and the unique nanostructure, Ni/WO_x/NF only requires the overpotentials of 42 mV for hydrogen evolution reaction (HER) and 395.7 mV for oxygen evolution reaction (OER) to achieve the current densities of 10 and 100 mA cm^-2, respectively. Furthermore, the Ni/WO_x/NF can achieve a current density of 10 mA cm^-2 at a low cell voltage of 1.54 V in a two-electrode system. This work opens a novel avenue for the design of high-performance but low-cost electrocatalysts for overall water splitting.