Carbamate-bond breaking on bulk oxides realizes highly efficient polyurethane depolymerization

Polyurethane is a versatile plastic finding applications across diverse sectors ranging from construction to household products. Recently, there is growing interest in the chemical recycling of polyurethane via catalytic hydrogenation to recover anilines and polyols. However, examples of heterogeneous catalysts are lacking despite their practicality for scale-up to a commercially relevant level. Herein, the conversion of model carbamate compounds is investigated using different metal-oxide catalysts, with CeO2 exhibiting the best activity and achieving the highest yield of aniline products (up to 100% conversion and 92% yield of anilines). A volcanic correlation is found between the acidity of the metal-oxide catalysts and their activity in cleaving the carbamate bond. The high activity of CeO2 may be primarily attributed to a low oxygen vacancy formation energy and highly redox active Ce3+/Ce4+ pairs. Based on control reactions under different conditions and in situ NMR studies, a mechanism for carbamate bond dissociation on CeO2 was proposed. Notably, both solvent-free hydrogenation and hydrogen-free transfer hydrogenation approaches may be utilized to depolymerize various commonly encountered polyurethane (thermoplastic and thermoset) products using CeO2.

Lattice oxygen insertion mechanism in CeO2-catalyzed reactions in water: nitrile hydration reaction

Cerium oxide (CeO2) exhibits prominent catalytic activity in various organic reactions owing to its unique acid-base and redox properties. One of the most interesting applications of pure CeO2-catalyzed organic reactions is the hydration of nitriles in water. The experimental results showed that the hydration of 2-cyanopyridine to picolinamide in water using CeO2 catalysts proceeds readily at low temperatures (30-100 °C) in high yields and that this reaction occurs exclusively on CeO2 among various metal-oxide catalysts. To elucidate the unique catalytic activity of CeO2, the reaction mechanism is dissected using the density functional theory-based molecular dynamics (DFT-MD) simulations. Based on the free energy analysis, it is demonstrated that the reaction proceeds with the involvement of the surface lattice oxygen, where the lattice oxygen atom is inserted into picolinamide. The involvement of the surface lattice oxygen is notably uncommon given the low temperatures of the reaction, and this computational prediction is verified by the two experiments using H2 18O solvent and 18O-exchanged CeO2 catalyst, where the introduction of surface lattice oxygen into picolinamide is confirmed. The inherent flexibility of the surface lattice oxygen and the unique acid-base properties of CeO2, which can favorably bind and activate both nitrile and water molecules, are key factors in the high reactivity for various organic reactions, which characterizes the outstanding catalytic activity of CeO2.

CO2 fixation: cycloaddition of CO2 to epoxides using practical metal-free recyclable catalysts

The conversion of CO2 into valuable chemicals is a crucial field of research. Cyclic organic carbonates have attracted great interest because they can be prepared under mild conditions and because of their structural versatility which enables a large variety of applications. Therefore, there is a need for potent and yet practical catalysts for the cycloaddition of CO2 to cyclic carbonates that are able to combine availability, low cost and an adequate performance. We review here several recyclable catalytic systems that are readily available, easy to prepare, and inexpensive with an eye to the future development of more efficient practical catalysts through the provided guidelines.

Direct Esterification of Alkylcarbamic Acids with Alcohols over CeO2 Catalyst

Alkylcarbamic acids, which are easily produced via chemical absorption of CO2 into amines, have a great potential to be substrates for producing value-added chemicals. In this research, the esterification of various alkylcarbamic acids with alcohols into alkyl N-alkylcarbamates was demonstrated by using a heterogeneous catalyst as well as the corresponding amine additives. In the model reaction, the esterification of benzylcarbamic acid (BZA-CA) and methanol (MeOH), the target product of methyl N-benzylcarbamate was obtained in 64 % CO2 -based yield at 413 K in 12 h over a CeO2 catalyst, which also exhibited good reusability. In this catalytic system, the corresponding amine additive (i. e., benzylamine for BZA-CA) had the important role in the improvement of CO2 -moiety-based balance, allowing the precise kinetic study, in contrast to the cases without such additive. The detailed kinetic study on the target catalytic system and control systems suggested that BZA-CA underwent the esterification by MeOH directly. The current catalytic system using the combination of CeO2 catalyst and corresponding amine additive was also demonstrated to be applicable to the synthesis of alkyl N-alkylcarbamates from alkylcarbamic acids and alcohols with short, linear alkyl chains (≤C3 ).

Comparative Study between 2-Furonitrile and 2-Cyanopyridine as Dehydrants in Direct Synthesis of Dialkyl Carbonates from CO2 and Alcohols over Cerium Oxide Catalyst

The shift of equilibrium by removing water with nitrile dehydrants is crucial for CeO2 -catalyzed synthesis of dialkyl carbonates from CO2 and alcohols. Two nitriles - 2-cyanopyridine and 2-furonitrile - were previously found as effective dehydrants, yet their detailed comparison as well as exploration of potential of 2-furonitrile remain insufficient. Herein, the performance of 2-cyanopyridine and 2-furonitrile was compared in the synthesis of various dialkyl carbonates. 2-furonitrile was found to be superior to 2-cyanopyridine in the synthesis of dialkyl carbonates from CO2 and bulky or long-chain (≥C3) alcohols. Namely, the yield of diisopropyl carbonate (up to 50 %) achieved using CeO2 and 2-furonitrile is comparable to or even higher than previously reported ones. Meanwhile, 2-cyanopyridine acted as a better dehydrant than 2-furonitrile in the synthesis of dimethyl carbonate and diethyl carbonate. The adsorption experiments and density functional theory calculations have indicated that the better performance of 2-furonitrile compared to 2-cyanopyridine in the synthesis of dialkyl carbonates from bulky or long-chain alcohols is due to the weaker interaction of 2-furonitrile with the CeO2 surface. Such weak interaction of 2-furonitrile offers a larger reaction field on the catalyst surface for both CO2 and alcohols.

Topological insulator as an efficient catalyst for oxidative carbonylation of amines

Topological materials have received much attention because of their robust topological surface states, which can be potentially applied in electronics and catalysis. Here, we show that the topological insulator bismuth selenide functions as an efficient catalyst for the oxidative carbonylation of amines with carbon monoxide and dioxygen to synthesize urea derivatives. For example, the carbonylation of butylamine can be completed over bismuth selenide nanoparticle catalyst in 4 hours at 20°C with a yield of 99%, whereas most noble metal-based catalysts do not function at such a low temperature. Density functional theory calculations further reveal that the topological surface states facilitate the activation of dioxygen through a triplet-to-singlet spin-conversion reaction, in which active oxygen species are formed with a barrier of 0.4 electron volts for the subsequent reactions with amine and carbon monoxide.

Direct Conversion of Low-Concentration CO2 into N-Aryl and N-Alkyl Carbamic Acid Esters Using Tetramethyl Orthosilicate with Amidines as a CO2 Capture Agent and a Catalyst

Herein, we report the direct conversion of low-concentration CO₂ (15 vol %), equivalent to the CO₂ concentration in the exhaust gas from a thermal power station, into carbamic acid esters (CAEs), which are precursors for pharmaceuticals, agrochemicals, and isocyanates. The reaction was performed using Si(OMe)₄ as a nonmetallic regenerable reagent and 1,8-diazabicyclo[5.4.0]undec-7-ene as a CO₂ capture agent and catalyst. This reaction system does not require the addition of metal complex catalysts or metal salt additives and is therefore simpler than our previously reported reaction system involving Ti(OR)₄ and a Zn(II) catalyst. A variety of N-aryl, N-alkyl, and bis CAEs (precursors of polyurethane raw materials) were obtained in moderate to high yields (45-77% for 6 examples, 84-89% for 7 examples). In addition, bis CAEs were successfully synthesized from simulated exhaust gas containing impurities such as SO₂, NO₂, and CO or on a gram scale. We believe that this method can eliminate the use of toxic phosgene as the raw material for isocyanate production and mitigate CO₂ emissions.

CS2/CO2 Utilization Using Mukaiyama Reagent as a (Thio)carbonylating Promoter: A Proof-of-Concept Study

We report on the reaction of ethylene-terminated heteroatoms (C₂X; X = N, O, and S) with CS₂/CO₂ using Mukaiyama reagent (2-chloro-1-methylpyridinium iodide, CMPI) as a promoter for the preparation of imidazolidin-2-one, oxazolidin-2-one, 1,3-dioxolan-2-one, 1,3-dithiolan-2-one, and their thione counterparts at ambient temperature and pressure. Spectroscopic measurements, viz., ¹H/¹³C nuclear magnetic resonance (NMR) and ex situ attenuated total reflectance-Fourier transform infrared (ATR-FTIR) spectroscopy methods verified the reaction of CS₂/CO₂ with the ethylene-based substrates and subsequently the formation of cyclic products. The experimental data indicated the formation of the enol-form of imidazolidin-2-one and oxazolidin-2-one, while the keto-form was obtained for their thione correspondents. Furthermore, density functional theory calculations revealed the stability of the keto- over the enol-form for all reactions and pointed out the solvent effect in stabilizing the latter.

Sustainable Synthesis of Dimethyl- and Diethyl Carbonate from CO2 in Batch and Continuous Flow-Lessons from Thermodynamics and the Importance of Catalyst Stability

Equilibrium conversions for the direct condensation of MeOH and EtOH with CO₂ to give dimethyl- and diethyl carbonate, respectively, have been calculated over a range of experimentally relevant conditions. The validity of these calculations has been verified in both batch and continuous flow experiments over a heterogeneous CeO₂ catalyst. Operating under optimized conditions of 140 °C and 200 bar CO₂, record productivities of 235 mmol/L·h DMC and 241 mmol/L·h DEC have been achieved using neat alcohol dissolved in a continuous flow of supercritical CO₂. Using our thermodynamic model, we show that to achieve maximum product yield, both dialkyl carbonates and water should be continuously removed from the reactor instead of the conventionally used strategy of removing water alone, which is much less efficient. Catalyst stability rather than activity emerges as the prime limiting factor and should thus become the focus of future catalyst development.

Support-Activity Relationship in Heterogeneous Catalysis for Biomass Valorization and Fine-Chemicals Production

Heterogeneous catalysts are progressively expanding their field of application, from high-throughput reactions for traditional industrial chemistry with production volumes reaching millions of tons per year, a sector in which they are key players, to more niche applications for the production of fine chemicals. These novel applications require a progressive utilization reduction of fossil feedstocks, in favor of renewable ones. Biomasses are the most accessible source of organic precursors, having as advantage their low cost and even distribution across the globe. Unfortunately, they are intrinsically inhomogeneous in nature and their efficient exploitation requires novel catalysts. In this process, an accurate design of the active phase performing the reaction is important; nevertheless, we are often neglecting the importance of the support in guaranteeing stable performances and improving catalytic activity. This review has the goal of gathering and highlighting the cases in which the supports (either derived or not from biomass wastes) share the worth of performing the catalysis with the active phase, for those reactions involving the synthesis of fine chemicals starting from biomasses as feedstocks.

Strategies for Improved Electrochemical CO2 Reduction to Value-added Products by Highly Anticipated Copper-based Nanoarchitectures

Uncontrolled CO₂ emission from various industrial and domestic sources is a considerable threat to environmental sustainability. Scientists are trying to develop multiple approaches to not only reduce CO₂ emissions but also utilize this potent pollutant to get economically feasible products. The electrochemical reduction of CO₂ (ERC) is one way to effectively convert CO₂ to more useful products (ranging from C1 to C5). Nevertheless, this process is kinetically hindered and less selective towards a specific product and, consequently, requires an efficient electrocatalyst with characteristics like selectivity, stability, reusability, low cost, and environmentally benign. Owing to specified commercial features, copper (Cu)-based materials are highly anticipated and widely investigated for the last two decades. However, their non-modified polycrystalline Cu forms usually lack selectivity and lower overpotential of CO₂ reduction. Therefore, extensive research is in progress to induce various alterations ranging from morphological and surface chemistry tuning to structural and optoelectrical characteristics modifications. This review provides an overview of those strategies to improve the CO₂ conversion efficiency through Cu-based ERC into valuable C1, C2_, and higher molecular weight hydrocarbons. The thermodynamics and kinetics of CO₂ reduction via Cu-based electrocatalysts are discussed in detail with the support of the first principle DFT-based models. In the last portion of the review, the reported mechanisms for various products are summarized, with a short overview of the outlook. This review is expected to provide important basics as well as advanced information for experienced as well as new researchers to develop various strategies for Cu and related materials to achieve improved ERC.

Catalytic CO2 esterification with ethanol for the production of diethyl carbonate using optimized CeO2 as catalyst

The direct conversion of (bio)ethanol and CO₂ is a promising route to diethyl carbonate (DEC) using CeO₂ from optimized catalyst synthesis procedure and cheap reactants originating from renewable resources in bioethanol production.

New Trends in the Conversion of CO2 to Cyclic Carbonates

This work concerns recent advances (mainly in the last five years) in the challenging conversion of carbon dioxide (CO2) into fine chemicals, in particular to cyclic carbonates, as a meaningful measure to reduce CO2 emissions in the atmosphere and subsequent global warming effects. Thus, efficient catalysts and catalytic processes developed to convert CO2 into different chemicals towards a more sustainable chemical industry are addressed. Cyclic carbonates can be produced by different routes that directly, or indirectly, use carbon dioxide. Thus, recent findings on CO2 cycloaddition to epoxides as well as on its reaction with diols are reviewed. In addition, indirect sources of carbon dioxide, such as urea, considered a sustainable process with high atom economy, are also discussed. Reaction mechanisms for the transformations involved are also presented.

Metal–organic frameworks for the energy-related conversion of CO2 into cyclic carbonates

MOFs are promising heterogeneous catalysts for chemical fixation of CO₂ and epoxides into cyclic carbonates.

Recent Advances in the Chemical Fixation of Carbon Dioxide: A Green Route to Carbonylated Heterocycle Synthesis

Carbon dioxide produced by human activities is one of the main contributions responsible for the greenhouse effect, which is modifying the Earth’s climate. Therefore, post-combustion CO2 capture and its conversion into high value-added chemicals are integral parts of today’s green industry. On the other hand, carbon dioxide is a ubiquitous, cheap, abundant, non-toxic, non-flammable and renewable C1 source. Among CO2 usages, this review aims to summarize and discuss the advances in the reaction of CO2, in the synthesis of cyclic carbonates, carbamates, and ureas appeared in the literature since 2017.