Grain sorghum is a viable feedstock for ethanol production

Altered Lignin Accumulation in Sorghum Mutated in Silicon Uptake Transporter SbLsi1

Sorghum [Sorghum bicolor (L.) Moench] has been receiving attention as a feedstock for lignocellulose biomass energy. During the combustion process, ash-containing silicon (Si) can be produced, which causes problems in furnace maintenance. Hence, lowering Si content in plants is crucial. However, limiting Si supply to crops is difficult in practice because Si is abundant in the soil. Previously, an Si uptake transporter (SbLsi1) has been identified, and an Si-depleted mutant has also been generated in the model sorghum variety BTx623. In this study, we aimed to investigate the changes induced by a mutation in SbLsi1 on the accumulation and structure of lignin in cell walls. Through chemical and NMR analyses, we demonstrated that the lsi1 mutation resulted in a significant increase in lignin accumulation levels as well as a significant reduction in Si content. At least some of the modification was induced by transcriptional changes, as suggested by the upregulation of phenylpropanoid biosynthesis-related genes in the mutant plants. These findings derived from the model variety could be useful for the future development of practical cultivars with high biomass and less Si content for bioenergy applications.

Effects of sorghum varieties on microbial communities and volatile compounds in the fermentation of light-flavor Baijiu

Light-flavor Baijiu (LFB) fermentation is a representative spontaneous mixed-culture solid-state fermentation process in which sorghum is used as the raw material. Raw materials and microorganisms are crucial to the flavor formation and quality of LFB. However, the microbial and physicochemical dynamics of different sorghum varieties during LFB fermentation, as well as their impact on flavor compounds are still largely unknown. Herein, PacBio single-molecule real-time (SMRT) sequencing and headspace solid-phase microextraction coupled with gas chromatography-mass spectrometry (HS-SPME-GC-MS) were applied to investigate microbial community succession and volatile flavor formation in glutinous/non-glutinous sorghum-based fermented grains during LFB fermentation. Fermented grains made of glutinous sorghum Liangnuo No. 1 (GLN) had higher bacterial α-diversity and lower fungal α-diversity than those with fermented grains prepared with non-glutinous red sorghum (NRS) (p < 0.05). The dominant microbial species were Saccharomyces cerevisiae, Acetobacter pasteurinus, and Lactobacillus helveticus, the latter two of which were the predominant bacteria observed at the end of fermentation in GLN and NRS, respectively. Moisture content and reducing sugar had a more significant impact on the microorganisms in GLN, while amino acid nitrogen, total free amino acids, and residual starch were the main driving factors driving the microbial community in NRS. The correlation network and discriminant analysis indicated that a relatively high content of 4-vinylguaiacol showed a significant positive association with significant differential microbial species in GLN. These results provided valuable insights for improving the quality of LFB.

Variation in microbiological heterogeneity in Chinese strong-flavor Baijiu fermentation for four representative varieties of sorghum

The quality and composition of strong-flavor Baijiu (SFB), a type of Chinese liquor, depends on the variety of sorghum used in fermentation. However, comprehensive in situ studies measuring the effects sorghum varieties on the fermentation are lacking and the underlying microbial mechanisms remains poorly understood. We studied the in situ fermentation of SFB by using metagenomic, metaproteomic, and metabolomic techniques across four sorghum varieties. Sensory characteristics were best for SFB made from glutinous variety Luzhouhong, followed by glutinous hybrid Jinnuoliang and Jinuoliang, and those made with non-glutinous Dongzajiao. In agreement with sensory evaluations, the volatile composition of SFB samples differed between sorghum varieties (P < 0.05). Fermentation of different sorghum varieties varied in microbial diversity, structure, volatile compounds, and physicochemical properties (pH, temperature, starch, reducing sugar, and moisture) (P < 0.05), with most changes occurring within the first 21 days. Additionally, the microbial interactions and their relationship with volatiles, as well as the physicochemical factors that govern microbial succession, differed between varieties of sorghum. The number of physicochemical factors affecting bacterial communities outweighed those affecting fungal communities, suggesting that bacteria were less resilient to the brewing conditions. This correlates with the finding that bacteria play a major role in the differences in microbial communities and metabolic functions during fermentation with the different varieties of sorghum. Metagenomic function analysis revealed differences in amino acid and carbohydrate metabolism between sorghum varieties throughout most of the brewing process. Metaproteomics further indicated most differential proteins were found in these two pathways, related to differences in volatiles between sorghum varieties of Baijiu and originating from Lactobacillus. These results provide insight into the microbial principles underlying Baijiu production and can be used to improve the quality of Baijiu by selecting the appropriate raw materials and optimizing fermentation parameters.

Quality Assessment of Waste from Olive Oil Production and Design of Biodegradable Packaging

The use of olive pomace from olive oil production is still insufficient. The lingering olive pomace is harmful to the environment. On the other hand, the world is increasingly polluted with plastic or by-products from the production of biodegradable products. Considering these two problems, the aim of this work was to develop a mixture and create biodegradable disposable tableware characterized by high antioxidant activity. The disposable tableware was made by mixing olive pomace with teff flour or/and sorghum groats and lecithin. Baking was carried out at the temperature of 180 °C. The best variant of the mixture for the preparation of disposable tableware was olive pomace, teff flour, sorghum groats and lecithin. These vessels were the toughest, with low water absorption and had a high antioxidant potential due to the high content of polyphenols and omega acids. Protecting the cups and bowls with beeswax had a positive effect on reducing water absorption.

Stable sorghum grain quality QTL were identified using SC35 × RTx430 mapping population

Understanding the genetic control and inheritance of grain quality traits is instrumental in facilitating end-use quality improvement. This study was conducted to identify and map quantitative trait loci (QTL) controlling protein, starch, and amylose content in grain sorghum [Sorghum bicolor (L.) Moench] grown under variable environmental conditions. A recombinant inbred line (RIL) population derived from a cross between RTx430 and SC35 was evaluated in six environments across Hays and Manhattan, KS. Significant variation was observed in genotype, environment, and genotype × environment interaction for all three quality traits. Unlike the RILs, the two parental lines did not show significant differences for these traits. However, significant transgressive segregation was observed for all traits resulting in phenotypic performance extending beyond the two parents. A total of seven protein, 10 starch, and 10 amylose content QTL were identified. Chromosomal regions and phenotypic variation (PVE) of QTL were variable across growing conditions. Quantitative trait loci hotspots for all three traits were detected on chromosomes 1 (115.2-119.2 cM) and 2 (118.2-127.4 cM). Candidate gene analysis indicated that these QTL hotspots were conditioned by several transcription factors, such as Cytochrome P450 and basic helix-loop-helix DNA binding protein, which regulate starch and protein accumulation in the grain. The identified genomic regions and underlying candidate genes provide a starting point for further validation and marker-assisted gene pyramiding to improve sorghum grain quality.

Limiting silicon supply alters lignin content and structures of sorghum seedling cell walls

Sorghum has been recognized as a promising energy crop. The composition and structure of lignin in the cell wall are important factors that affect the quality of plant biomass as a bioenergy feedstock. Silicon (Si) supply may affect the lignin content and structure, as both Si and lignin are possibly involved in plant mechanical strength. However, our understanding regarding the interaction between Si and lignin in sorghum is limited. Therefore, in this study, we analyzed the lignin in the cell walls of sorghum seedlings cultured hydroponically with or without Si supplementation. Limiting the Si supply significantly increased the thioglycolic acid lignin content and thioacidolysis-derived syringyl/guaiacyl monomer ratio. At least part of the modification may be attributable to the change in gene expression, as suggested by the upregulation of phenylpropanoid biosynthesis-related genes under -Si conditions. The cell walls of the -Si plants had a higher mechanical strength and calorific value than those of the +Si plants. These results provide some insights into the enhancement of the value of sorghum biomass as a feedstock for energy production by limiting Si uptake.

Effectiveness of Tannin Removal by Alkaline Pretreatment on Sorghum Ethanol Production

Sorghum has been proposed as a complement or replacement for corn in ethanol production. One difference between sorghum and corn is the presence of tannins, which may affect enzymatic activity. High-tannin sorghum hybrid XM217 was used to analyze the effect of tannin removal by the alkaline pretreatment of sorghum for ethanol production. A laboratory-scale dry-milling process was used on treated sorghum/corn blends to generate mash that was fermented by Saccharomyces cerevisiae and then compared to a 100% untreated sorghum control. Cellulase was added to a similar set of mash to determine the feasibility of the tannin-removal treatment as a pretreatment method for cellulosic ethanol production. Theoretical ethanol yield increased from 68.2 ± 1.5% to 78.5 ± 2.5% for alkaline-pretreated sorghum vs. untreated sorghum, with a corresponding increase in mean ethanol concentrations from 8.02 ± 0.15 to 9.39 ± 0.26% w/v. The average theoretical ethanol yield increased from 69.8 ± 1.7% to 94.6 ± 1.9% when using cellulase with untreated and treated sorghum. The use of alkaline tannin removal resulted in a significant increase in the theoretical ethanol yield obtained when using 100% sorghum, when compared to the theoretical ethanol yield obtained when using 100% corn. The combination of cellulase and alkaline tannin removal improved the yield of ethanol in all cases compared to the experiments without cellulase.

Nitrogen deficiency results in changes to cell wall composition of sorghum seedlings

Sorghum [Sorghum bicolor (L.) Moench] has been gaining attention as a feedstock for biomass energy production. While it is obvious that nitrogen (N) supply significantly affects sorghum growth and biomass accumulation, our knowledge is still limited regarding the effect of N on the biomass quality of sorghum, such as the contents and structures of lignin and other cell wall components. Therefore, in this study, we investigated the effects of N supply on the structure and composition of sorghum cell walls. The cell walls of hydroponically cultured sorghum seedlings grown under sufficient or deficient N conditions were analyzed using chemical, two-dimensional nuclear magnetic resonance, gene expression, and immunohistochemical methods. We found that the level of N supply considerably affected the cell wall structure and composition of sorghum seedlings. Limitation of N led to a decrease in the syringyl/guaiacyl lignin unit ratio and an increase in the amount and alteration of tissue distribution of several hemicelluloses, including mixed linkage (1 → 3), (1 → 4)-β-d-glucan, and arabinoxylan. At least some of these cell wall alterations could be associated with changes in gene expression. Nitrogen status is thus one of the factors affecting the cell wall properties of sorghum seedlings.

Deciphering Reserve Mobilization, Antioxidant Potential, and Expression Analysis of Starch Synthesis in Sorghum Seedlings under Salt Stress

Salt stress is one of the major constraints affecting plant growth and agricultural productivity worldwide. Sorghum is a valuable food source and a potential model for studying and better understanding the salt stress mechanics in the cereals and obtaining a more comprehensive knowledge of their cellular responses. Herein, we examined the effects of salinity on reserve mobilization, antioxidant potential, and expression analysis of starch synthesis genes. Our findings show that germination percentage is adversely affected by all salinity levels, more remarkably at 120 mM (36% reduction) and 140 mM NaCl (46% reduction) than in the control. Lipid peroxidation increased in salt-susceptible genotypes (PC-5: 2.88 and CSV 44F: 2.93 nmloe/g.FW), but not in tolerant genotypes. SSG 59-3 increased activities of α-amylase, and protease enzymes corroborated decreased starch and protein content, respectively. SSG 59-3 alleviated adverse effects of salinity by suppressing oxidative stress (H2O2) and stimulating enzymatic and non-enzymatic antioxidant activities (SOD, APX, CAT, POD, GR, and GPX), as well as protecting cell membrane integrity (MDA, electrolyte leakage). A significant increase (p ≤ 0.05) was also observed in SSG 59-3 with proline, ascorbic acid, and total carbohydrates. Among inorganic cations and anions, Na+, Cl-, and SO42- increased, whereas K+, Mg2+, and Ca2+ decreased significantly. SSG 59-3 had a less pronounced effect of excess Na+ ions on the gene expression of starch synthesis. Salinity also influenced Na+ ion efflux and maintained a lower cytosolic Na+/K+ ratio via concomitant upregulation of SbNHX-1 and SbVPPase-I ion transporter genes. Thus, we have highlighted that salinity physiologically and biochemically affect sorghum seedling growth. Based on these findings, we highlighted that SSG 59-3 performed better by retaining higher plant water status, antioxidant potential, and upregulation of ion transporter genes and starch synthesis, thereby alleviating stress, which may be augmented as genetic resources to establish sorghum cultivars with improved quality in saline soils.

Near Infrared Spectroscopic Evaluation of Starch Properties of Diverse Sorghum Populations

Starch, mainly composed of amylose and amylopectin, is the major nutrient in grain sorghum. Amylose and amylopectin composition affects the starch properties of sorghum flour which in turn determine the suitability of sorghum grains for various end uses. Partial least squares regression models on near infrared (NIR) spectra were developed to estimate starch and amylose contents in intact grain sorghum samples. Sorghum starch calibration model with a coefficient of determination (R2) = 0.87, root mean square error of cross validation (RMSECV) = 1.57% and slope = 0.89 predicted the starch content of validation set with R2 = 0.76, root mean square error of prediction (RMSEP) = 2.13%, slope = 0.93 and bias = 0.20%. Amylose calibration model with R2 = 0.84, RMSECV = 2.96% and slope = 0.86 predicted the amylose content in validation samples with R2 = 0.76, RMSEP = 2.60%, slope = 0.98 and bias = −0.44%. Final starch and amylose cross validated calibration models were constructed combining respective calibration and validation sets and used to predict starch and amylose contents in 1337 grain samples from two diverse sorghum populations. Protein and moisture contents of the samples were determined using previously tested NIR spectroscopy models. The distribution of starch and protein contents in the samples of low amylose (<5%) and normal amylose (>15%) and the overall relationship between starch and protein contents of the sorghum populations were investigated. Percent starch and protein were negatively correlated, low amylose lines tended to have lower starch and higher protein contents than lines with high amylose. The results showed that NIR spectroscopy of whole grain can be used as a high throughput pre-screening method to identify sorghum germplasm with specific starch quality traits to develop hybrids for various end uses.

Amplification Refractory Mutation System (ARMS)-PCR for Waxy Sorghum Authentication with Single-Nucleotide Resolution

Waxy sorghum has greater economic value than wild sorghum in relation to their use in food processing and the brewing industry. Thus, the authentication of the waxy sorghum species is an important issue. Herein, a rapid and sensitive Authentication Amplification Refractory Mutation System-PCR (aARMS-PCR) method was employed to identify sorghum species via its ability to resolve single-nucleotide in genes. As a proof of concept, we chose a species of waxy sorghum containing the wx^c mutation which is abundantly used in liquor brewing. The aARMS-PCR can distinguish non-wx^c sorghum from wx^c sorghum to guarantee identification of specific waxy sorghum species. It allowed to detect as low as 1% non-wx^c sorghum in sorghum mixtures, which ar one of the most sensitive tools for food authentication. Due to its ability for resolving genes with single-nucleotide resolution and high sensitivity, aARMS-PCR may have wider applicability in monitoring food adulteration, offering a rapid food authenticity verification in the control of adulteration.

A review on the use of dried distiller’s grains with solubles (DDGS) in aquaculture feeds

Distiller’s dried grains with soluble (DDGS) to replace fishmeal (FM) or other plant protein sources and its effects on an aquatic animal’s growth performance and health system is rarely discussed. In recent times FM use in aquafeed has been a problem for the aquaculture industry because of the depletion of fish resources in the ocean and the high cost of FM. For that reason, researchers are focusing on reducing the cost of aquafeed production by lowering the inclusion of FM in aquafeed. One of the low-cost alternative protein sources to replace FM is DDGS. The present review discusses the compilation of available literature review and other works on the use of DDGS to replace FM in aquafeed and how it improves the growth performance, immune health system, and disease resistance in an aquatic animal. It focuses on the production of DDGS, the nutritional composition of DDGS, the chemical and physical characteristics of DDGS, and the effects of the DDGS inclusion in aquafeed on the aquatic animal. Apart from improving the growth performance of the aquatic animal when included in aquafeed, it also helps improve the immune health system of the animal. It also helps boost the immune system of the aquatic animal to fight diseases and increase disease resistance when included in aquafeed. Furthermore, DDGS also contains some constituents like carotenoids that help improve the meat quality of the animal when included in aquafeed. The current review also discusses the management and use of technology to improve the aquaculture industry, educate farmers on reducing diseases during the culturing periods, and increase productivity and profit in a friendly environment.

Producción de etanol a partir de yuca fresca utilizando la estrategia de proceso HEFS (hidrólisis enzimática y fermentación simultáneas) usando enzimas reductoras de viscosidad

Se evaluó la producción de etanol a partir de yuca fresca mediante el uso de enzimas reductoras de viscosidad y enzimas hidrolizantes de almidón en forma granular utilizando la estrategia de proceso de integración en forma simultánea de la hidrólisis y la fermentación. Se utilizaron tubérculos de yuca fresa; se evaluó el efecto del pH, carga enzimática y la cáscara sobre la viscosidad; se evaluó además el prelicuado de los gránulos de almidón y efecto de la carga del complejo Stargen® 01 y el inoculo sobre la producción de etanol. Se realizó la optimización y validación del proceso. El pH, actividad enzimática y la presencia de cascara presentaron efecto sobre la viscosidad; en el sistema HEFS el inóculo y la carga enzimática tuvieron efecto sobre la producción de etanol. Fue posible la producción de etanol mediante el uso de las enzimas degradantes de la pared celular para disminuirla viscosidad y mediante el uso de enzimas hidrolíticas de los gránulos de almidón.

The Role of Sorghum in Renewables and Biofuels

Sorghum bicolor (L.) Moench is an important annual C₄ cereal crop with unique properties-it can be used in almost all renewable schemes being proposed for renewable fuels and green technologies. In the United States, the grain is currently used as a feedstock in the grain-ethanol process, while in China, the Philippines, and India, sweet sorghums are used in a sugar-to-ethanol process. High-tonnage biomass sorghums are being investigated for their potential use in both cellulosic and lignocellulosic renewables. Other countries have been exploring sorghum's use as a renewable building material and as a potential source of high-value C molecules for the creation of renewable oils and other important industrial chemicals. Sorghum can become a major player in the renewable feedstock industry because of its potential for high-yield production under limited water and inputs, strong research capacities, a well-established seed industry, and a robust history of research on production and cultural practices. The following review highlights various research activities in support of renewables using sorghum as a primary feedstock.

The comprehensive analysis of sorghum cultivated in Poland for energy purposes: Separate hydrolysis and fermentation and simultaneous saccharification and fermentation methods and their impact on bioethanol effectiveness and volatile by-products from the grain and the energy potential of sorghum straw

The aim of this work was to study the potential of sorghum crop cultivated in European climate as an energy material. The investigation showed strong interaction between the fermentation method and the sorghum cultivar. It was also noted that the cultivar with the highest grain yield showed the highest yield of ethanol per hectare, achieving 1269 L/ha in SHF (separate hydrolysis and fermentation) and 1248 L/ha in SSF (simultaneous saccharification and fermentation). Chromatographic analysis of raw spirits showed that smaller amounts of impurities are formed in the SSF process than in the SHF process. The calorific value of sorghum straw was also measured, and amounted to 16,050-16,840 kJ/kg. The results have demonstrated the high value of sorghum as grain for bioethanol production and as straw as a valuable feedstock for forming pellets or briquettes.

Integrated bioethanol production to boost low-concentrated cellulosic ethanol without sacrificing ethanol yield

Four integrated designs were proposed to boost cellulosic ethanol titer and yield. Results indicated co-fermentation of corn flour with hydrolysate liquor from saccharified corn stover was the best integration scheme and able to boost ethanol titers from 19.9 to 123.2 g/L with biomass loading of 8% and from 36.8 to 130.2 g/L with biomass loadings of 16%, respectively, while meeting the minimal ethanol distillation requirement of 40 g/L and achieving high ethanol yields of above 90%. These results indicated integration of first and second generation ethanol production could significantly accelerate the commercialization of cellulosic biofuel production. Co-fermentation of starchy substrate with hydrolysate liquor from saccharified biomass is able to significantly enhance ethanol concentration to reduce energy cost for distillation without sacrificing ethanol yields. This novel method could be extended to any pretreatment of biomass from low to high pH pretreatment as demonstrated in this study.

Genetic dissection of sorghum grain quality traits using diverse and segregating populations

KEY MESSAGE

Coordinated association and linkage mapping identified 25 grain quality QTLs in multiple environments, and fine mapping of the Wx locus supports the use of high-density genetic markers in linkage mapping. There is a wide range of end-use products made from cereal grains, and these products often demand different grain characteristics. Fortunately, cereal crop species including sorghum [Sorghum bicolor (L.) Moench] contain high phenotypic variation for traits influencing grain quality. Identifying genetic variants underlying this phenotypic variation allows plant breeders to develop genotypes with grain attributes optimized for their intended usage. Multiple sorghum mapping populations were rigorously phenotyped across two environments (SC Coastal Plain and Central TX) in 2 years for five major grain quality traits: amylose, starch, crude protein, crude fat, and gross energy. Coordinated association and linkage mapping revealed several robust QTLs that make prime targets to improve grain quality for food, feed, and fuel products. Although the amylose QTL interval spanned many megabases, the marker with greatest significance was located just 12 kb from waxy (Wx), the primary gene regulating amylose production in cereal grains. This suggests higher resolution mapping in recombinant inbred line (RIL) populations can be obtained when genotyped at a high marker density. The major QTL for crude fat content, identified in both a RIL population and grain sorghum diversity panel, encompassed the DGAT1 locus, a critical gene involved in maize lipid biosynthesis. Another QTL on chromosome 1 was consistently mapped in both RIL populations for multiple grain quality traits including starch, crude protein, and gross energy. Collectively, these genetic regions offer excellent opportunities to manipulate grain composition and set up future studies for gene validation.

Recent trends in bioethanol production from food processing byproducts

The widespread use of corn starch and sugarcane as sources of sugar for the production of ethanol via fermentation may negatively impact the use of farmland for production of food. Thus, alternative sources of fermentable sugars, particularly from lignocellulosic sources, have been extensively investigated. Another source of fermentable sugars with substantial potential for ethanol production is the waste from the food growing and processing industry. Reviewed here is the use of waste from potato processing, molasses from processing of sugar beets into sugar, whey from cheese production, byproducts of rice and coffee bean processing, and other food processing wastes as sugar sources for fermentation to ethanol. Specific topics discussed include the organisms used for fermentation, strategies, such as co-culturing and cell immobilization, used to improve the fermentation process, and the use of genetic engineering to improve the performance of ethanol producing fermenters.

Development of a waxy gene real-time PCR assay for the quantification of sorghum waxy grain in mixed cereal products

Background

Waxy-grain sorghum is used in most of the commercial cereal products in Korea. Worldwide, three waxy mutant alleles have been identified in the sorghum germplasm, and DNA markers for these alleles have been developed to identify the waxy genotype. However, that detection method cannot be used to determine the proportion of waxy content in samples containing both waxy and non-waxy sorghum. This study developed an assay that can be used to detect and quantify the waxy content of mixed cereal samples.

Results

All Korean waxy-grain sorghum used in this study contained the wx^a allele, and one wx^a allele-containing individual was also heterozygous for the wx^c allele. No individuals possessed the wx^b allele. The genotyping results were confirmed by iodine staining and amylose content analysis. Based on the sequence of the wx^a allele, three different types of primers (wx^a allele-specific, non-waxy allele-specific, and nonspecific) were designed for a quantitative real-time PCR (qPCR) assay; the primers were evaluated for qPCR using the following criteria: analytical specificity, sensitivity and repeatability. Use of this qPCR assay to analyze mixed cereal products demonstrated that it could accurately detect the waxy content of samples containing both waxy and non-waxy sorghum.

Conclusions

We developed a qPCR assay to identify and quantify the waxy content of mixed waxy and non-waxy sorghum samples as well as mixtures of cereals including sorghum, rice and barley. The qPCR assay was highly specific; the allele-specific primers did not amplify PCR products from non-target templates. It was also highly sensitive, detecting a tiny amount (>0.5%) of waxy sorghum in the mixed samples; and it was simple and repeatable, implying the robust use of the assay.

Electronic supplementary material

The online version of this article (doi:10.1186/s12896-015-0134-z) contains supplementary material, which is available to authorized users.

Determining sucrose and glucose levels in dual-purpose sorghum stalks by Fourier transform near infrared (FT-NIR) spectroscopy

BACKGROUND

Sorghum is an advanced biomass feedstock from which grain, sugar and stover can be used for biofuel production. Determinations of specific sugar contents in sorghum stalks help to make strategic decisions during plant breeding, processing, storage and optimization of fermentation conditions. In this study, Fourier transform near infrared (FT-NIR) spectroscopy was used as a relatively fast, low-cost, high-throughput assay to predict sucrose and glucose levels in stalks of 40 dwarf grain sorghum inbreds.

RESULTS

The diffuse reflection spectra were pretreated with multiplicative scatter correction (MSC) and first-derivative Savitzy-Golay (SG-1). Calibrated models were developed by partial least squares regression (PLSR) analysis. Martens' uncertainty test was used to determine the most effective spectral region. The PLSR model for stalk sucrose content was built on 380 significant wavenumbers in the 4000-6999 cm(-1) range. The model was based on four factors and had RPD = 2.40, RMSEP = 1.77 and R(2) = 0.81. Similarly, the model for stalk glucose was built using 4000-9000 cm(-1) and six factors, with RPD = 2.45, RMSEP = 0.73 and R(2) = 0.81.

CONCLUSION

PLSR models were developed based on FT-NIR spectra coupled with multivariate data analysis to provide a quick and low-cost estimate of specific sugar contents in grain sorghum stalks. This sugar information helps decision making for sorghum-based biomass processing and storage strategies.

Energy value of distillers dried grains with solubles and oilseed meals for pigs

The energy values of 3 distillers dried grains with solubles (DDGS) derived from corn, triticale, and sorghum and 3 oil seed meals including canola meal (CM), cottonseed meal (CSM), and sunflower meal (SFM) were determined in 2 experiments. For both of experiments, 24 crossbred barrows (initial BW: 28.0 ± 1.60 and 28.0 ± 2.0 kg for Exp. 1 and 2, respectively) were grouped by weight into 6 blocks and placed in a metabolism crate with 1 pig per crate. There were 4 diets in each experiment consisting of a corn-soybean meal reference diet and 3 test diets. The test diet consisted of each of 3 DDGS (Exp. 1) or 3 oil seed meals (Exp. 2) that partly replaced the energy yielding sources in the reference diet at 300 (Exp. 1) or 200 g/kg (Exp. 2) such that same ratios were maintained for all energy ingredients across all experimental diets. The DE, apparent ME (AME), and N-corrected AME (AMEn) of the test ingredients were determined by the difference method in 2 experiments each consisting of a 5-d adjustment and 5 d of total but separate collection of feces and urine. The respective DM or GE of corn DDGS, triticale DDGS, sorghum DDGS, CM, CSM, and SFM were 918, 927, 904, 912, 907, and 898 g/kg or 5,429, 5,298, 5,295, 5,063, 5,327, and 4,589 kcal/kg of DM. Addition of DDGS to reference diet in Exp. 1 decreased (P < 0.01) dietary DE, AME, and AMEn of the test diet. However, in Exp. 2, the respective energy values of the test diet were not affected by the addition of oil seed meals to reference diet except for SFM, which decreased (P < 0.01) the energy values. The respective DE, AME, and AMEn were 3,751, 3,559, and 3,361 kcal/kg of DM for corn DDGS, 3,720, 3,537, and 3,315 kcal/kg of DM for triticale DDGS, and 3,520, 3,355, and 3,228 kcal/kg of DM for sorghum DDGS. There was no difference in any of energy values among 3 DDGS evaluated in the current study. Furthermore, the respective DE, AME, and AMEn were 3,577, 3,428, and 3,087 kcal/kg of DM for CM and 3,281, 3,139, and 2,892 kcal/kg of DM for CSM, which were greater (P < 0.01) than those for SFM at 2,449, 2,253, and 2,071 kcal/kg of DM. In conclusion, the DE, AME, AMEn evaluated by difference method in the current experiment was not different among 3 DDGS derived from corn, triticale, and sorghum whereas the respective energy concentration was less in SFM than those in CM and CSM.

Life-cycle energy use and greenhouse gas emissions of production of bioethanol from sorghum in the United States

BACKGROUND

The availability of feedstock options is a key to meeting the volumetric requirement of 136.3 billion liters of renewable fuels per year beginning in 2022, as required in the US 2007 Energy Independence and Security Act. Life-cycle greenhouse gas (GHG) emissions of sorghum-based ethanol need to be assessed for sorghum to play a role in meeting that requirement.

RESULTS

Multiple sorghum-based ethanol production pathways show diverse well-to-wheels (WTW) energy use and GHG emissions due to differences in energy use and fertilizer use intensity associated with sorghum growth and differences in the ethanol conversion processes. All sorghum-based ethanol pathways can achieve significant fossil energy savings. Relative to GHG emissions from conventional gasoline, grain sorghum-based ethanol can reduce WTW GHG emissions by 35% or 23%, respectively, when wet or dried distillers grains with solubles (DGS) is the co-product and fossil natural gas (FNG) is consumed as the process fuel. The reduction increased to 56% or 55%, respectively, for wet or dried DGS co-production when renewable natural gas (RNG) from anaerobic digestion of animal waste is used as the process fuel. These results do not include land-use change (LUC) GHG emissions, which we take as negligible. If LUC GHG emissions for grain sorghum ethanol as estimated by the US Environmental Protection Agency (EPA) are included (26 g CO2e/MJ), these reductions when wet DGS is co-produced decrease to 7% or 29% when FNG or RNG is used as the process fuel. Sweet sorghum-based ethanol can reduce GHG emissions by 71% or 72% without or with use of co-produced vinasse as farm fertilizer, respectively, in ethanol plants using only sugar juice to produce ethanol. If both sugar and cellulosic bagasse were used in the future for ethanol production, an ethanol plant with a combined heat and power (CHP) system that supplies all process energy can achieve a GHG emission reduction of 70% or 72%, respectively, without or with vinasse fertigation. Forage sorghum-based ethanol can achieve a 49% WTW GHG emission reduction when ethanol plants meet process energy demands with CHP. In the case of forage sorghum and an integrated sweet sorghum pathway, the use of a portion of feedstock to fuel CHP systems significantly reduces fossil fuel consumption and GHG emissions.

CONCLUSIONS

This study provides new insight into life-cycle energy use and GHG emissions of multiple sorghum-based ethanol production pathways in the US. Our results show that adding sorghum feedstocks to the existing options for ethanol production could help in meeting the requirements for volumes of renewable, advanced and cellulosic bioethanol production in the US required by the EPA's Renewable Fuel Standard program.

Evaluation of sweet potato for fuel bioethanol production: hydrolysis and fermentation

The enzymatic starch hydrolysis and bioethanol production from a variety of sweet potato developed for bioenergy purposes (K 9807.1) on the basis of its high starch yields, was studied. Drying at 55°C and 95°C of sweet potato neither affected the sugar content nor the starch enzymatic hydrolysis efficiency. Simultaneous saccharification and ethanol fermentations for dry matter ratio of sweet potato to water from 1:8 to 1:2 (w/v) were studied. Fresh sweet potato and dried at 55°C (flour) were assayed. At ratios of 1:8, similar results for fresh sweet potato and flour in terms of ethanol concentration (38-45 g/L), fermentation time (16 h) and sugar conversion (~ 100%) were found. At higher dry matter content, faster full conversion were observed using flour. A higher ratio than that for fresh sweet potato (1:2.2) did not improve the final ethanol concentration (100 g/L) and yields. High ethanol yields were found for VHG (very high gravity) conditions. The sweet potato used is an attractive raw matter for fuel ethanol, since up to 4800 L ethanol per hectare can be obtained.

Identification of two novel waxy alleles and development of their molecular markers in sorghum

High amylopectin grains of waxy sorghum have a high economic value in the food and bioenergy industries because of their increased starch digestibility and higher ethanol conversion rate compared with wild-type sorghum grains. Mutation in the granule-bound starch synthase (GBSS) gene contributes to the waxy phenotype. Two classes of waxy alleles, wx(a) and wx(b), have been characterized previously. In the present work, we identified two novel types of waxy mutations in the sorghum GBSS gene, designated as wx(c) and wx(d). The wx(c) allele has a G deletion at the 5' splicing site of the ninth intron, causing a shift of the 5' cleavage site; in turn, a reading frame shift occurred and resulted in an early translation termination. The wx(d) allele contained a mutation at the 3' splicing site of the 10th intron, which led to a splicing site shift and resulted in the deletion of five amino acids (GTGKK) in the predicted translation product. Furthermore, cleaved amplified polymorphic sequence (CAPS) markers were developed to detect the wx(c) and wx(d) alleles. With these markers, classification of waxy alleles was performed in nearly 100 sorghum accessions from our breeding program. Most waxy sorghum cultivars in China were either wx(a) or wx(c), implying that these two mutations are preferentially maintained during domestic selection in glutinous sorghum production.

Energy consumption evaluation of fuel bioethanol production from sweet potato

The energy consumption for different operative conditions and configurations of the bioethanol production industrial process from an experimental variety of sweet potato (Ipomea batatas) K 9807.1 was evaluated. A process simulation model was developed using SuperPro Designer® software. The model was based on experimental data gathered from our laboratory experiments and technology and equipment suppliers. The effects of the dry matter ratio of sweet potato to water, the fermentation efficiency, and sweet potato sugar content, on the energy consumption (steam and electricity) were respectively evaluated. All factors were significant. The best ratio of dry matter to total water to work with fresh sweet potato was 0.2 kg dry sweet potato/kg water, as for greater ratios was not found a significant reduction in energy consumption. Also, the drying of the sweet potato previous its processing was studied. It presented an energy consumption greater than the energetic content of the bioethanol produced.

Bio-ethanol production from non-food parts of cassava (Manihot esculenta Crantz)

Global climate issues and a looming energy crisis put agriculture under pressure in Sub-Saharan Africa. Climate adaptation measures must entail sustainable development benefits, and growing crops for food as well as energy may be a solution, removing people from hunger and poverty without compromising the environment. The present study investigated the feasibility of using non-food parts of cassava for energy production and the promising results revealed that at least 28% of peels and stems comprise dry matter, and 10 g feedstock yields >8.5 g sugar, which in turn produced >60% ethanol, with pH ≈ 2.85, 74-84% light transmittance and a conductivity of 368 mV, indicating a potential use of cassava feedstock for ethanol production. Thus, harnessing cassava for food as well as ethanol production is deemed feasible. Such a system would, however, require supportive policies to acquire a balance between food security and fuel.