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Cui Y, Liu L, Song L, Li S, Wang Y, Shi Y, Wang Y. In Situ Study and Improvement of the Temperature Increase and Isothermal Retention Stages in the Polyacrylonitrile (PAN) Fiber Pre-Oxidation Process. Polymers (Basel) 2024; 16:547. [PMID: 38399927 PMCID: PMC10891822 DOI: 10.3390/polym16040547] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/25/2023] [Revised: 02/08/2024] [Accepted: 02/16/2024] [Indexed: 02/25/2024] Open
Abstract
The pre-oxidation process of Polyacrylonitrile (PAN) fibers is a complex procedure involving multiple stages of temperature increase and isothermal temperature retention. However, the impact of the temperature increase stage on PAN fiber has often been overlooked. To address this, samples were collected before and after the temperature increase and isothermal retention stages, treating them as separate influencing factors. Therefore, the pre-oxidation process can be divided into four distinct stages: (1) A temperature increase stage before the cyclization reactions: the PAN fiber's small-size crystals melt, and the crystal orientation changes under fixed tension, leading to shrinkage and increased orientation of the micropore. (2) An isothermal retention stage before the cyclization reactions: The crystal structure maintains well, resulting in minimal micropore evolution. The PAN fiber's crystal orientation and micropore orientation increased under fixed tension. (3) A temperature increase stage after the cyclization reactions: The PAN fiber's crystal melts again, reducing the average chord length and relative volume of the micropore. However, the PAN fiber can recrystallize under fixed tension. (4) An isothermal retention stage after the cyclization reactions: Significant crystal melting of the PAN fiber occurs, but the highly oriented crystals are maintained well. The average chord length and relative volume of the micropore increase. Recommendations for improving the pre-oxidation process are made according to these stages.
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Affiliation(s)
- Ye Cui
- Polymer High Functional Film Engineering Research Center of Liaoning Province, Shenyang University of Chemical Technology, Shenyang 110142, China (L.L.)
- School of Materials Science and Engineering, Shenyang University of Technology, Shenyang 110870, China
| | - Lizhi Liu
- Polymer High Functional Film Engineering Research Center of Liaoning Province, Shenyang University of Chemical Technology, Shenyang 110142, China (L.L.)
- School of Materials Science and Engineering, Shenyang University of Technology, Shenyang 110870, China
| | - Lixin Song
- Polymer High Functional Film Engineering Research Center of Liaoning Province, Shenyang University of Chemical Technology, Shenyang 110142, China (L.L.)
| | - Sanxi Li
- School of Materials Science and Engineering, Shenyang University of Technology, Shenyang 110870, China
| | - Ying Wang
- Polymer High Functional Film Engineering Research Center of Liaoning Province, Shenyang University of Chemical Technology, Shenyang 110142, China (L.L.)
- School of Materials Science and Engineering, Shenyang University of Technology, Shenyang 110870, China
| | - Ying Shi
- Polymer High Functional Film Engineering Research Center of Liaoning Province, Shenyang University of Chemical Technology, Shenyang 110142, China (L.L.)
- Research and Development, Dongguan HAILI Chemical Material Co., Ltd., Dongguan 523808, China
| | - Yuanxia Wang
- Polymer High Functional Film Engineering Research Center of Liaoning Province, Shenyang University of Chemical Technology, Shenyang 110142, China (L.L.)
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Zheng Y, Wei S, Shang J, Wang D, Lei C, Zhao Y. High-Performance Sodium-Ion Batteries Enabled by 3D Nanoflowers Comprised of Ternary Sn-Based Dichalcogenides Embedded in Nitrogen and Sulfur Dual-Doped Carbon. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2023; 19:e2303746. [PMID: 37488690 DOI: 10.1002/smll.202303746] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/04/2023] [Revised: 07/05/2023] [Indexed: 07/26/2023]
Abstract
To make sodium-ion batteries a realistic option for everyday energy storage, a practicable method is to enhance the kinetics of Na+ reactions through the development of structurally stable electrode materials. This study utilizes ternary Sn-based dichalcogenide (SnS1.5 Se0.5 ) in the design of electrode material to tackle several issues that adversely hinder the performance and longevity of sodium-ion batteries. First, the incorporation of Se into the SnS structure enhances its electrical conductivity and stability. Second, the ternary composition restricts the formation of intermediates during the desodiation/sodiation process, resulting in better electrode reaction reversibility. Finally, SnS1.5 Se0.5 lowers the diffusion barrier of Na, thereby facilitating rapid and efficient ion transport within the electrode material. Moreover, nitrogen and sulfur dual-doped carbon (NS-C) is used to enhance surface chemistry and ionic/electrical conductivity of SnS1.5 Se0.5 , leading to a pseudocapacitive storage effect that presents a promising potential for high-performance energy storage devices. The study has successfully developed a SnS1.5 Se0.5 /NS-C anode, exhibiting remarkable rate capability and cycle stability, retaining a capacity of 647 mAh g-1 even after 10 000 cycles at 5 A g-1 in half-cell tests. In full-cell tests, Na3 V2 (PO4 )3 //SnS1.5 Se0.5 /NS-C delivers a high energy density of 176.6 Wh kg-1 . In addition, the Na+ storage mechanism of SnS1.5 Se0.5 /NS-C is explored through ex situ tests and DFT calculations. The findings suggest that the ternary Sn-based dichalcogenides can considerably enhance the performance of the anode, enabling efficient large-scale storage of sodium. These findings hold great promise for the advancement of high-performance energy storage devices for practical applications.
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Affiliation(s)
- Yayun Zheng
- The Institute of Technological Sciences, Wuhan University, Wuhan, 430072, People's Republic of China
| | - Shasha Wei
- The Institute of Technological Sciences, Wuhan University, Wuhan, 430072, People's Republic of China
| | - Jitao Shang
- The Institute of Technological Sciences, Wuhan University, Wuhan, 430072, People's Republic of China
| | - Du Wang
- The Institute of Technological Sciences, Wuhan University, Wuhan, 430072, People's Republic of China
| | - Cheng Lei
- The Institute of Technological Sciences, Wuhan University, Wuhan, 430072, People's Republic of China
| | - Yan Zhao
- The Institute of Technological Sciences, Wuhan University, Wuhan, 430072, People's Republic of China
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Zhao G, Chen J, Zhang C, Zeng J, Zhou Z, Liu J, Guo S. Study on the relationship between ring formation and properties of pre-oxidized polyacrylonitrile-based fibres. J Mol Struct 2023. [DOI: 10.1016/j.molstruc.2023.135412] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/29/2023]
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Reaction Kinetics and Process Model of the Polyacrylonitrile Fibers Stabilization Process Based on Dielectric Measurements. MATERIALS 2022; 15:ma15031222. [PMID: 35161167 PMCID: PMC8838202 DOI: 10.3390/ma15031222] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/20/2021] [Revised: 01/15/2022] [Accepted: 02/03/2022] [Indexed: 11/22/2022]
Abstract
Microwave-based dielectric heating is a suitable method for energy- and time-efficient processes. Considering the energy required in the production of carbon fibers, it is evident that microwave-based dielectric heating during the different phases of the production needs to be considered too. Nevertheless, the dielectric properties of the processed material needs to be known for the design of an appropriate microwave applicator. When looking at the first stage in the production, the stabilization stage of the PAN fiber, the important data about the dielectric properties is very limited in literature. For this reason, first in-situ temperature-dependent measurements of the dielectric properties during the stabilization stage are presented. The impact of raising temperatures and chemical reactions on the dielectric properties of the heated PAN fiber is discussed. Secondly, the steps taken to set up the reaction kinetics from the dielectric loss point of view are given. This enables determination of the reaction degree as a function of the measured dielectric loss for the first time. The established correlation opens the potential for the application to processes such as an in-situ quality determination. The strong temperature impact on the process is shown, and reaction kinetics are analyzed accordingly. In a final third step, a heat transfer model is presented. It utilizes the evaluated reaction kinetics data and microwave heating, creating a first modelling approach for monitoring and controlling the desired fiber temperature, leading towards an online process.
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