Fabrication, characterization, and application of biocomposites from poly(lactic acid) with renewable rice husk as reinforcement

New trends of additive manufacturing using materials based-on natural fibers and minerals : A systematic review

Polymeric materials based on natural fibers and minerals are currently being researched and their development is still in its infancy but is expected to increase in the coming years (being nowadays a hot topic). Their main advantage is that they make it possible to use waste and by-products of agricultural, forestry, and mineral origin to generate materials for Additive Manufacturing. Since their use reduces the need for other synthetic polymers derived from petroleum and other non-natural fibers that generate a high environmental impact, this type of material is a sustainable, environmentally friendly, biodegradable solution that can be integrated into the value chain of certain industries and, finally, favors the circular economy. This study presents a bibliometric analysis, meta-analysis, and systematic literature review focusing on plant-based fibers and minerals in biocomposites from a holistic perspective. To learn about the potential of these new materials at an industrial level and to learn about the benefits they can have for society, the strengths, weaknesses, opportunities, and threats have been evaluated. The results strongly suggest that these materials will undergo intensive development in the upcoming years, with a substantial increase in their integration across industries.

Adding Mandarin Peel Waste to a Biodegradable Polymeric Matrix: Reinforcement or Degradation Effect?

In the current context, the use of fillers derived from fruit and vegetable waste is a crucial approach to mitigate waste and promote sustainable resource use, thus contributing to product life cycle completion and the achievement of sustainability goals. This study focuses on incorporating an endemic waste hitherto considered irrelevant within a biodegradable matrix. The resulting biocomposites were carefully characterized mechanically, rheologically, and morphologically to identify the connections between processability, structure, and properties. The results show that the presence of the filler results in an increase in the stiffness of the material (up to 27% in elastic modulus) accompanied by a decrease in tensile strength (approximately 50%) and elongation at break, which is on average about 7% at the highest filler content. This behavior was attributed to poor interfacial adhesion and the influence of a degradation process caused by the presence of citric acid and/or impurities in the filler.

Sustainable Sources of Raw Materials for Additive Manufacturing of Bone-Substituting Biomaterials

The need for sustainable development has never been more urgent, as the world continues to struggle with environmental challenges, such as climate change, pollution, and dwindling natural resources. The use of renewable and recycled waste materials as a source of raw materials for biomaterials and tissue engineering is a promising avenue for sustainable development. Although tissue engineering has rapidly developed, the challenges associated with fulfilling the increasing demand for bone substitutes and implants remain unresolved, particularly as the global population ages. This review provides an overview of waste materials, such as eggshells, seashells, fish residues, and agricultural biomass, that can be transformed into biomaterials for bone tissue engineering. While the development of recycled metals is in its early stages, the use of probiotics and renewable polymers to improve the biofunctionalities of bone implants is highlighted. Despite the advances of additive manufacturing (AM), studies on AM waste-derived bone-substitutes are limited. It is foreseeable that AM technologies can provide a more sustainable alternative to manufacturing biomaterials and implants. The preliminary results of eggshell and seashell-derived calcium phosphate and rice husk ash-derived silica can likely pave the way for more advanced applications of AM waste-derived biomaterials for sustainably addressing several unmet clinical applications.

Photoluminous Response of Biocomposites Produced with Charcoal

Due to the possible effects of global warming, new materials that do not have a negative impact on the environment are being studied. To serve a variety of industries and outdoor applications, it is necessary to consider the impact of photoluminosity on the performance of biocomposites in order to accurately assess their durability characteristics and prevent substantial damage. Exposure to photoluminosity can result in adverse effects such as discoloration, uneven surface, loss of mass, and manipulation of the intrinsic mechanical properties of biocomposites. This study aims to evaluate general charcoal from three pyrolysis temperatures to understand which charcoal is most suitable for photoluminosity and whether higher pyrolysis temperatures have any significant effect on photoluminosity. Porosity, morphology, Fourier transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy of charcoal were analyzed. Charcoal obtained at a temperature of 800 °C demonstrates remarkable potential as a bioreinforcement in polymeric matrices, attributable to its significantly higher porosity (81.08%) and hydrophobic properties. The biocomposites were characterized for flexural strength, tensile strength, scanning electron microscopy (SEM), FTIR, and x-ray diffraction (XRD). The results showed an improvement in tensile strength after exposure to photoluminosity, with an increase of 69.24%, 68.98%, and 54.38% at temperatures of 400, 600, and 800 °C, respectively, in relation to the treatment control. It is notorious that the tensile strength and modulus of elasticity after photoluminosity initially had a negative impact on mechanical strength, the incorporation of charcoal from higher pyrolysis temperatures showed a substantial increase in mechanical strength after exposure to photoluminosity, especially at 800 °C with breaking strength of 53.40 MPa, and modulus of elasticity of 4364.30 MPA. Scanning electron microscopy revealed an improvement in morphology, with a decrease in roughness at 800 °C, which led to greater adhesion to the polyester matrix. These findings indicate promising prospects for a new type of biocomposite, particularly in comparison with other polymeric compounds, especially in engineering applications that are subject to direct interactions with the weather.

Literature Review on the Utilization of Rice Husks: Focus on Application of Materials for Digital Fabrication

To achieve a sustainable society, it is important to use biological resources effectively to the extent that they are renewable. Rice husk, which is abundantly produced in various regions, is a useful biomass resource. To promote their use further, it is important to expand the fields in which they are used. Therefore, this study reviews the research on rice-husk-based materials that can be used in digital fabrication, such as those used with 3D printers and Computer Numerical Control (CNC) machines, which have become increasingly popular in recent years. After outlining the characteristics of each machining method, the authors surveyed and analyzed the original research on rice-husk-based materials for 3D printers and particleboard available in digital fabrication machines for 2D machining. This review identifies issues and proposes solutions for expanding the use of rice-husk-based materials. It also indicates the need for further research on various aspects, such as the workability and maintainability of the equipment.

The Facile and Efficient Fabrication of Rice Husk/poly (lactic acid) Foam Composites by Coordinated the Interface Combination and Bubble Hole Structure

The possibility of agricultural-forestry waste (rice husks) and biodegradable plastics (poly(lactic acid)) being used to produce ecologically friendly foam composite was discussed in this work. The effects of different material parameters (the dosage of PLA-g-MAH, type and content of chemical foaming agent) on the microstructure and physical properties of composite were investigated. PLA-g-MAH promoted the chemical grafting between cellulose and PLA, and made the structure denser, thus improving the interface compatibility of the two phases and resulting in good thermal stability, high tensile strength (6.99 MPa) and bending strength (28.85 MPa) of composites. Furthermore, the properties of rice husk/PLA foam composite prepared by two kinds of foaming agents (endothermic and exothermic) were characterized. The addition of fiber limited the growth of pores, which provided better dimensional stability and narrower pore size distribution, made the interface of the composite bond tightly. And the bubble can prevent crack propagation and improve the mechanical properties of the composite. The bending strength and tensile strength of composite were 37.36 MPa and 25.32 MPa, which increased by 28.35 % and 23.27 %, respectively. Therefore, the composite prepared by using agricultural-forestry wastes and poly(lactic acid) possess acceptable mechanical properties, thermal stability and water resistance, expanding the scope of application.

Extruded biocomposite films based on poly(lactic acid)/chemically-modified agricultural waste: Tailoring interface to enhance performance

In this work, a lignocellulosic filler, rice straw (RS), was thermoplasticized by acetylation modification process and compounded with plasticized poly(lactic acid) (PLA) through twin-screw extrusion process. The biocomposite films were prepared continuously by using a slit die for PLA/RS and PLA/acetylated RS (ARS) compounds. By the chemical reaction, thermoset microstructure of RS was changed to a more flexible one. Additionally, by the reaction, the interfacial adhesion of lignocellulosic filler/PLA matrix, filler hydrophobicity and PLA wettability was enhanced considerably. The miscibility of partially phase-separated PLA/poly(ethylene glycol) (PEG) mixtures was improved by adding RS-based microfillers, particularly by the acetylated RS. Compared with PLA/unmodified RS films, PLA/ARS biocomposites show better thermal stability, toughness, Young modulus and softening point, especially at certain filler loadings.

Mechanical, Hydrophobic, and Barrier Properties of Nanocomposites of Modified Polypropylene Reinforced with Low-Content Attapulgite

Attapulgite (ATT) has never been used as a barrier additive in polypropylene (PP). As a filler, ATT should be added in high content to PP. However, that would result in increased costs. Moreover, the compatibility between ATT and the PP matrix is poor due to the lack of functional groups in PP. In this study, carboxylic groups were introduced to PP to form a modified polypropylene (MPP). ATT was purified, and a low content of it was added to MPP to prepare MPP/ATT nanocomposites. The analysis from FTIR indicated that ATT could react with MPP. According to the results of oxygen and water permeability tests, the barrier performance of the nanocomposite was optimal when the ATT content was 0.4%. This great improvement in barrier performance might be ascribed to the following three reasons: (1) The existence of ATT extended the penetration path of O₂ or H₂O molecules; (2) O₂ or H₂O molecules may be adsorbed and stored in the porous structure of ATT; (3) Most importantly, –COOH of MPP reacted with –OH on the surface of ATT, thereby the inner structure of the nanocomposite was denser, and it was less permeable to molecules. Therefore, nanocomposites prepared by adding ATT to MPP have excellent properties and low cost. They can be used as food packaging materials and for other related applications.

Poly(Lactic Acid)-Based Graft Copolymers: Syntheses Strategies and Improvement of Properties for Biomedical and Environmentally Friendly Applications: A Review

As a potential replacement for petroleum-based plastics, biodegradable bio-based polymers such as poly(lactic acid) (PLA) have received much attention in recent years. PLA is a biodegradable polymer with major applications in packaging and medicine. Unfortunately, PLA is less flexible and has less impact resistance than petroleum-based plastics. To improve the mechanical properties of PLA, PLA-based blends are very often used, but the outcome does not meet expectations because of the non-compatibility of the polymer blends. From a chemical point of view, the use of graft copolymers as a compatibilizer with a PLA backbone bearing side chains is an interesting option for improving the compatibility of these blends, which remains challenging. This review article reports on the various graft copolymers based on a PLA backbone and their syntheses following two chemical strategies: the synthesis and polymerization of modified lactide or direct chemical post-polymerization modification of PLA. The main applications of these PLA graft copolymers in the environmental and biomedical fields are presented.

Optimal Design of Wood/Rice Husk-Waste-Filled PLA Biocomposites Using Integrated CRITIC–MABAC-Based Decision-Making Algorithm

Based on the criteria importance through inter-criteria correlation (CRITIC) and the multi-attributive border approximation area comparison (MABAC), a decision-making algorithm was developed to select the optimal biocomposite material according to several conflicting attributes. Poly(lactic acid) (PLA)-based binary biocomposites containing wood waste and ternary biocomposites containing wood waste/rice husk with an overall additive content of 0, 2.5, 5, 7.5 and 10 wt.% were manufactured and evaluated for physicomechanical and wear properties. For the algorithm, the following performance attributes were considered through testing: the evaluated physical (density, water absorption), mechanical (tensile, flexural, compressive and impact) and sliding wear properties. The water absorption and strength properties were found to be the highest for unfilled PLA, while modulus performance remained the highest for 10 wt.% rice husk/wood-waste-added PLA biocomposites. The density of PLA biocomposites increased as rice husk increased, while it decreased as wood waste increased. The lowest and highest density values were recorded for 10 wt.% wood waste and rice husk/wood-waste-containing PLA biocomposites, respectively. The lowest wear was exhibited by the 5 wt.% rice husk/wood-waste-loaded PLA biocomposite. The experimental results were composition dependent and devoid of any discernible trend. Consequently, prioritizing the performance of PLA biocomposites to choose the best one among a collection of alternatives became challenging. Therefore, a decision-making algorithm, called CRITIC–MABAC, was used to select the optimal composition. The importance of attributes was determined by assigning weight using the CRITIC method, while the MABAC method was employed to assess the complete ranking of the biocomposites. The results achieved from the hybrid CRITIC–MABAC approach demonstrated that the 7.5 wt.% wood-waste-added PLA biocomposite exhibited the optimal physicomechanical and wear properties.

Modification of Fibres and Matrices in Natural Fibre Reinforced Polymer Composites: A Comprehensive Review

Composite materials derived from eco-friendly natural fibres and other biodegradable materials have gained prominence in industrial applications due to their sustainability and reduced greenhouse gas emissions attributes in comparison with conventional reinforcements such as glass and carbon fibres. Application of natural fibre-polymer composites (NFPCs) in different industrial applications provides competitive edge due to its lightweight, higher specific mechanical properties than glass fibres, sustainability and lesser cost involved in production. There are certain challenges associated with natural fibers and its reinforcement in composites such as poor bonding between the fibres and matrix due to its contradictory nature of characteristics, moisture absorption, lower thermal properties and poor interfacial adhesion between the natural fibre and polymer matrix. The challenges involved in NFPCs needs to be overcome to produce materials with relatively equivalent properties to that of conventional compositesand other metallic structures. Several researchers around the globe have conducted investigations with the primary attention being paid to the modification of natural fibers and matrix by employing surface treatments and other chemical treatment methods. In order to address the need for eco-friendly and sustainable materials in different domains, a comprehensive review on natural fibers and its sources, available matrix materials, modification techniques, mechanical and thermal properties of NFPCs is needed for better understanding of behavior of NFPCs.This work provides the information and wholistic view of natural fibre reinforced composites based on the results obtained from modification techniques,with the view of focusing the review in terms of different chemical and physical treatment techniques, modification of fibers and matrix and enhanced mechanical and thermal properties in the composites. This article is protected by copyright. All rights reserved.

Preparation and Characterization of Polylactic Acid/Bamboo Fiber Composites

The development of green and renewable materials has attracted increasing attention in recent years. Hence, biocomposite-based packaging materials have been investigated to replace petrochemical materials in several industries, such as the food packaging and electronics packaging industries. The tensile and thermal properties of biocomposite-based packaging materials composed of polylactic acid and plant fiber were mainly investigated in the current literature, but fewer studies on the improvement of water resistance and water vapor/oxygen barrier properties of composite materials were performed. Herein, we describe a composite film comprising TBFP [a mixture of bamboo fiber powder (BFP) and silica aerogel powder] that was combined with modified polylactic acid (MPLA) in a melt-mixing process. The structure, morphology, tensile strength, thermal properties, water absorption properties, water vapor/oxygen barrier effect, cytocompatibility, and biodegradability of the composites were characterized. MPLA and TBFP improved the properties of these composites. Fourier transform infrared and X-ray diffraction spectra have shown interfacial adhesion of MPLA/TBFP, resulting in a tighter structure. Hence, the MPLA/TBFP composite had higher elongation at failure (ε), tensile strength at failure (δ), Young's modulus (E), initial decomposition temperature at 5 wt % loss (T_5%), residual yields, oxygen transmission rate, contact angles, lower thermal conductivity (k) values, water vapor transmission rate, and water absorption and biodegradability compared with PLA and PLA/BFP. It indicates that the MPLA/TBFP composites exhibited more favorable tensile strength, water resistance, and water vapor/oxygen barrier than the PLA and PLA/BFP composites. Cell growth analysis showed that the MPLA/TBFP and PLA/BFP composites own good cytocompatibility. Moreover, the biodegradability of the PLA/BFP and MPLA/TBFP composites increased with the filler (BFP or TBFP) concentration. Because of these improvements in their properties, composites can be used as packing materials in many perspectives.

Additive manufacturing technology of polymeric materials for customized products: recent developments and future prospective

The worldwide demand for additive manufacturing (AM) is increasing due to its ability to produce more challenging customized objects based on the process parameters for engineering applications. The processing of conventional materials by AM processes is a critically demanded research stream, which has generated a path-breaking scenario in the rapid manufacturing and upcycling of plastics. The exponential growth of AM in the worldwide polymer market is expected to exceed 20 billion US dollars by 2021 in areas of automotive, medical, aerospace, energy and customized consumer products. The development of functional polymers and composites by 3D printing-based technologies has been explored significantly due to its cost-effective, easier integration into customized geometries, higher efficacy, higher precision, freedom of material utilization as compared to traditional injection molding, and thermoforming techniques. Since polymers are the most explored class of materials in AM to overcome the limitations, this review describes the latest research conducted on petroleum-based polymers and their composites using various AM techniques such as fused filament fabrication (FFF), selective laser sintering (SLS), and stereolithography (SLA) related to 3D printing in engineering applications such as biomedical, automotive, aerospace and electronics.

Barrier Properties and Hydrophobicity of Biodegradable Poly(lactic acid) Composites Reinforced with Recycled Chinese Spirits Distiller's Grains

Adding natural biomass to poly(lactic acid) (PLA) as a reinforcing filler is a way to change the properties of PLA. This paper is about preparing PLA/biomass composites by physically melting and blending Chinese Spirits distiller's grains (CSDG) biomass and PLA to optimize the composite performance. Composites of modified PLA (MPLA) with varying amounts of CSDG were also prepared by the melt-mixing method, and unmodified PLA/CSDG composites were used as a control group for comparative analysis. The functional groups of MPLA enhanced the compatibility between the polymer substrate and CSDG. The composite water vapor/oxygen barrier and mechanical properties were studied. It was found that the barrier and mechanical properties of MPLA/CSDG composites were significantly improved. SEM was adopted to examine the tensile section structure of the composites, and the compatibility between the filler and the matrix was analyzed. An appropriate amount of CSDG had a better dispersibility in the matrix, and it further improved the interfacial bonding force, which in turn improved the composite mechanical properties. X-ray diffraction, thermogravimetric analysis, and differential scanning calorimetry were conducted to determine the crystalline properties and to analyze the stability of the composites. It was found that the CSDG content had a significant effect on the crystallinity. Barrier and biodegradation mechanisms were also discussed.

Development and Characterization of Rice Husk and Recycled Polypropylene Composite Filaments for 3D Printing

Nowadays the use of natural fiber composites has gained significant interest due to their low density, high availability, and low cost. The present study explores the development of sustainable 3D printing filaments based on rice husk (RH), an agricultural residue, and recycled polypropylene (rPP) and the influence of fiber weight ratio on physical, thermal, mechanical, and morphological properties of 3D printing parts. Thermogravimetric analysis revealed that the composite's degradation process started earlier than for the neat rPP due to the lignocellulosic fiber components. Mechanical tests showed that tensile strength increased when using a raster angle of 0° than specimens printed at 90°, due to the weaker inter-layer bonding compared to in-layer. Furthermore, inter layer bonding tensile strength was similar for all tested materials. Scanning electron microscope (SEM) images revealed the limited interaction between the untreated fiber and matrix, which led to reduced tensile properties. However, during the printing process, composites presented lower warping than printed neat rPP. Thus, 3D printable ecofriendly natural fiber composite filaments with low density and low cost can be developed and used for 3D printing applications, contributing to reduce the impact of plastic and agricultural waste.

Antibacterial properties and cytocompatibility of biobased nanofibers of fish scale gelatine, modified polylactide, and freshwater clam shell

We report herein new nanofibers prepared from fish scale gelatine (FSG), modified polylactide (MPLA), and a natural antibacterial agent of freshwater clam (Corbicula fluminea Estefanía) shell powder (FCSP). A preparation of FSG from Mullet scales is also described. To improve the biocompatibility and antibacterial activity of the non-woven nanofibers, MPLA/FCSP was added to enhance their antibacterial properties. FSG was then combined with MPLA/FCSP using an electrospinning technique to improve the biocompatibility of the as-fabricated 100-500-nm-diameter non-woven MPLA/FCSP/FSG nanofibers. The resulting tensile properties and morphological characteristics indicated enhanced adhesion among FSG, FCSP, and MPLA in the MPLA/FCSP/FSG nanofibers, as well as improved water resistance and tensile strength, compared with the PLA/FSG nanofibers. MTT assay, cell-cycle, and apoptosis analyses showed that both PLA/FSG and MPLA/FCSP/FSG nanofibers had good biocompatibility. Increasing the FSG content in PLA/FSG and MPLA/FCSP/FSG nanofibers enhanced cell proliferation and free-radical scavenging ability, but did not affect cell viability. Quantitative analysis of bacteria inhibition revealed that FCSP imparts antibacterial activity.

Characterization of network bonding created by intercalated functionalized graphene and polyvinyl alcohol in nanocomposite films for reinforced mechanical properties and barrier performance

Graphene that consists of less than 10 layers is expensive; moreover, it tends to agglomerate. These disadvantages restrict its utility. In this regard, the present study aimed to reduce the number of layers of a functionalized graphene (FG) with 10-30 layers to less than 10 layers by using an ultrasonic processor. We prepared nanocomposite films of polyvinyl alcohol (PVA) incorporated with FG by a simple hydrothermal method and ultrasonic dispersion. Oxygen transmission rate and water vapor permeability were considerably increased on account of modifying PVA with FG. Furthermore, the mechanical properties, thermostability, and barrier properties were improved. The barrier efficiency of the nanocomposites at different temperatures remained high for long periods of operation because of the network bonding. A simple procedure involving relatively low-cost nanomaterials could unlock the potential of nanocomposite FG/PVA films in the fields of coating, packaging, and semiconductor materials.

Extending Cellulose-Based Polymers Application in Additive Manufacturing Technology: A Review of Recent Approaches

The materials for additive manufacturing (AM) technology have grown substantially over the last few years to fulfill industrial needs. Despite that, the use of bio-based composites for improved mechanical properties and biodegradation is still not fully explored. This limits the universal expansion of AM-fabricated products due to the incompatibility of the products made from petroleum-derived resources. The development of naturally-derived polymers for AM materials is promising with the increasing number of studies in recent years owing to their biodegradation and biocompatibility. Cellulose is the most abundant biopolymer that possesses many favorable properties to be incorporated into AM materials, which have been continuously focused on in recent years. This critical review discusses the development of AM technologies and materials, cellulose-based polymers, cellulose-based three-dimensional (3D) printing filaments, liquid deposition modeling of cellulose, and four-dimensional (4D) printing of cellulose-based materials. Cellulose-based AM material applications and the limitations with future developments are also reviewed.