Electrocoagulation applied for textile wastewater oxidation using iron slag as electrodes

Integration of sequential electrocoagulation and adsorption for effective removal of colour and total organic carbon in textile effluents and its utilization for seed germination and irrigation

Textile effluent discharge can negatively impact the environment and living organisms due to its potential toxicity, higher percentages of total organic carbon (TOC) contents, and so on. The study investigates the extraordinary performance of the electrocoagulation process (ECP) combined with powdered activated carbon (PAC) as a highly effective and environmental friendly method of treating textile effluents. This scientific work mainly includes the focus on removing toxic components in textile effluents, such as high concentrations of colour and TOC using synthesized PAC derived from coconut shells coupled with the ECP (ECP-PAC). Initially, PAC was characterized by using XRD, Raman, BET, FTIR, and TGA studies. Subsequently, the pilot-scale ECP-PAC batch reactor was constructed with iron (Fe) as an anode and copper (Cu) as a cathode. The pilot-scale ECP-PAC batch reactor has achieved higher treatment efficiency in a shorter reaction time with low energy consumption compared to a stand-alone ECP. Further, the optimum conditions for effective ECP-PAC have been optimized, such as pH 7.5, applied current density (0-50 mA/cm2), reaction time (0-30 min), electrode combinations (Fe-Cu) with electrode distances of 5 cm apart, and an optimum dose of 5 g/L of PAC. Specifically, 98% of the colour and 96% of the TOC contents present in the industrial textile effluent were treated in 15 and 30 min, respectively. In quantitative perspectives, the developed batch reactor has sharply decreased TOC (324.1 mg/L), IC (1410 mg/L) and TC (1019 mg/L) to 13.55 mg/L (96%), 31.49 mg/L (97%), and 48.05 mg/L (95%), respectively, in 30 min demonstrating its sensitivity and selectivity with the utmost care. Moreover, the physicochemical properties of the treated water were convincingly assessed. That is, it remains suitable for the seed germination of mung bean and chlorophyll content study. Thus, the developed methodology could effectively reduce freshwater consumption in the agricultural sector, increase freshwater availability in water-scarce regions, and facilitate the increase of the recharging capacity of groundwater tables.

Advancements in combined electrocoagulation processes for sustainable wastewater treatment: A comprehensive review of mechanisms, performance, and emerging applications

This review explores the potential and challenges of combining electrochemical, especially electrocoagulation (EC) process, with various - wastewater treatment methods such as membranes, chemical treatments, biological methods, and oxidation processes to enhance pollutant removal and reduce costs. It emphasizes the advantages of using electrochemical processes as a pretreatment step, including increased volume and improved quality of permeate water, mitigation of membrane fouling, and lower environmental impact. Pilot-scale studies are discussed to validate the effectiveness of combined EC processes, particularly for industrial wastewater. Factors such as electrode materials, coating materials, and the integration of a third process are discussed as potential avenues for improving the environmental sustainability and cost-effectiveness of the combined EC processes. This review also discusses factors for improvement and explores the EC process combined with Advanced Oxidation Processes (AOP). The conclusion highlights the need for combined EC processes, which include reducing electrode consumption, evaluating energy efficiency, and conducting pilot-scale investigations under continuous flow conditions. Furthermore, it emphasizes future research on electrode materials and technology commercialization. Overall, this review underscores the importance of combined EC processes in meeting the demand for clean water resources and emphasizes the need for further optimization and implementation in industrial applications.

A review on existing and emerging approaches for textile wastewater treatments: challenges and future perspectives

This comprehensive review explores the complex environment of textile wastewater treatment technologies, highlighting both well-established and emerging techniques. Textile wastewater poses a significant environmental challenge, containing diverse contaminants and chemicals. The review presents a detailed examination of conventional treatments such as coagulation, flocculation, and biological processes, highlighting their effectiveness and limitations. In textile industry, various textile operations such as sizing, de-sizing, dyeing, bleaching, and mercerization consume large quantities of water generating effluent high in color, chemical oxygen demand, and solids. The dyes, mordants, and variety of other chemicals used in textile processing lead to effluent variable in characteristics. Furthermore, it explores innovative and emerging techniques, including advanced oxidation processes, membrane filtration, and nanotechnology-based solutions. Future perspectives in textile wastewater treatment are discussed in-depth, emphasizing the importance of interdisciplinary research, technological advancements, and the integration of circular economy principles. Numerous dyes used in the textile industry have been shown to have mutagenic, cytotoxic, and ecotoxic potential in studies. Therefore, it is necessary to assess the methods used to remediate textile waste water. Major topics including the chemical composition of textile waste water, the chemistry of the dye molecules, the selection of a treatment technique, the benefits and drawbacks of the various treatment options, and the cost of operation are also addressed. Overall, this review offers a valuable resource for researchers and industry professionals working in the textile industry, pointing towards a more sustainable and environmentally responsible future.

Efficient integration of electrocoagulation treatment with the spray-pyrolyzed activated carbon coating on stainless steel electrodes for textile effluent-bath reuse with ease

In this study, the electrocoagulation (EC) treatment was used to minimize and separate pollutants from textile industrial wastewater (TIWW), including high color, chemical oxygen demand (COD), total organic carbon (TOC), and total dissolved solids (TDS). To enhance the EC treatment efficiency, a novel strategy has been followed in the study that involves thin-film coating on 316 stainless steel (SS) electrodes with banana peel-derived activated carbon (BPAC) by dip coating, spin coating, or spray coating. Among the different types of coating, thickness and contact angle measurements have elucidated that the spray coating of BPAC on SS electrode is the best tool with minimum thickness and contact angle. In this study, a bare SS electrode was used as the anode and a thin-film spray-coated BPAC on the SS electrode was used as the cathode. Moreover, optimization plays a key role in EC treatment process, where operating conditions such as a current density of 10 mA/cm2 , contact time of 15 min, and a pH of 7 were fixed. As a result, the findings indicate comparatively high color removal of 98%, COD removal of 91%, TOC removal of 89.6%, and TDS removal of 68% are achieved with ease. Accordingly, in comparison with plain SS electrodes or dip- or spin-coated BPAC on SS electrodes, spray-coated BPAC on SS electrodes in EC treatment outperforms in removing high color, TOC, COD, and TDS. Overall, the study highlights the potential of EC treatment integrated with adsorption procedures for TIWW treatment. Particularly, the use of thin-film spray-coated BPAC on SS electrodes in the EC treatment process led to an effective and sustainable tool for treating and reuse of TIWW. It is due to its low operation and maintenance cost and studied in a short interval of time. Finally, the ultimate goal was firmly achieved in pilot-scale studies by the safe discharge into the environment or reuse of treated textile wastewater. Thus, it is a promising alternative with an environmentally friendly footprint that could be easily implemented in any textile industry premises. PRACTITIONER POINTS: Heavy metals, oils, facts, suspended solids, and other pollutants can be removed from industrial effluent by using electrocoagulation. The process is both cost-effective and energy-efficient, and it is easily integrated with other water treatment technologies. According to the findings of this study, minimum current density should be applied to BPAC-SS-coated electrodes by DC power supplies to treat textile industry effluents at low operating costs. When compared with a plain SS electrode, the spray-coated BPAC on SS electrode provides better performance in effluent treatment.

Living membrane bioreactor for highly effective and eco-friendly treatment of textile wastewater

The treatability of synthetic textile wastewater containing model dyes, such as reactive black and direct black dye (25.0 ± 2.6 mg_dye/L), with chemical oxygen demand (COD, 1000 ± 113 mg/L), ammonia‑nitrogen (NH₃-N, 140 ± 97 mg/L) and sulphate ions (SO₄^2-, 1357 ± 10.86 mg/L) was investigated in this study using an innovative living membrane bioreactor (LMBR) using an encapsulated self-forming dynamic membrane (ESFDM). The key advantage of ESFDMBR is the self-forming of the biological filtering layer protected between two meshes of inert robust and inexpensive material. A laboratory scale bioreactor (BR) equipped with a filtering unit mounting polyester meshes with a pore size of 30 μm, operated at an influent flux of 30 LMH was thus used. After the formation of the biological living membrane (LM), the treatment significantly reduced COD and DOC concentrations to the average values of 34 ± 10 mg/L and 32 ± 7 mg/L, corresponding to reduction efficiencies of 96.0 ± 1.1 % and 94 ± 1.05 %, respectively. Throughout the LMBR operation, the colours were successfully removed from synthetic textile wastewater with an overall removal efficiency of about 85.0 ± 1.8 and 86.0 ± 1.9 % for direct and reactive dyes, respectively. In addition, the proposed system was also found effective in affording removal efficiency of ammonia (NH₃) of 97 ± 0.5 %. Finally, this treatment afforded circa 40.7 ± 5.8 % sulphate removal, with a final concentration value of 805 ± 78.61 mg/L. The innovative living membrane, based on an encapsulated self-forming dynamic membrane allows a prolonged containment of the membrane fouling, confirmed by investigating the concentration of membrane fouling precursors and the time-course variations of turbidity and transmembrane pressure (TMP). Those final concentrations of wastewater pollutants were found to be below the limits for admission of the effluents in public sanitation networks in Italy and Tunisia, as representative countries for the regulation in force in Europe and North Africa. In conclusion, due to the low costs of plant and maintenance, the simple applicability, the rapid online implementation, the application of LMBR results in a promising method for the treatment of textile wastewater.