A review of lithium extraction from natural resources

Enhancing lithium recovery from spent lithium-ion batteries: Techno-economic analysis comparison with and without extractant recovery process

The recovery of Lithium (Li) from Lithium-ion batteries (LiBs) via solvent extraction faces challenges due to the significant dissolution of extractants into the aqueous phase, leading to considerable economic losses and environmental concerns. To address this issue and support a sustainable LiBs industry, this study proposes a breakthrough for recovering and recycling extractants during the Li extraction process. The process includes three key stages: Extraction, Stripping, and Extractant Recovery. Experimental results demonstrated that approximately 89 % of the extractant loss can be recovered to the organic phase at pH 1. Based on experimental data, a comprehensive mass balance and techno-economic analysis were conducted for the entire process. Using the Lithium hydroxide monohydrate (LiOH·H2O) production process as a case study, economic indices were compared for processes with and without extractant recovery. At a processing capacity of 0.165 t/h of Li, the implementation of extractant recovery resulted in a 14.5 % Return on Investment (ROI) and 6.03 years Payback Period (PBP), compared to an ROI of 12.3 % and a PBP of 7.03 years for the conventional process without recovery. This approach not only significantly reduces economic losses but also enhances the sustainability and scalability of Li recycling operations, offering a viable pathway for the commercialization of advanced Li extraction technologies.

From Mining to Manufacturing: Scientific Challenges and Opportunities behind Battery Production

This Review explores the status and progress made over the past decade in the areas of raw material mining, battery materials and components scale-up, processing, and manufacturing. While substantial advancements have been achieved in understanding battery materials, the transition to large-scale manufacturing introduces scientific challenges that must be addressed from multiple perspectives. Rather than focusing on new material discoveries or incremental performance improvements, this Review focuses on the critical issues that arise in battery manufacturing and highlights the importance of cost-oriented fundamental research to bridge the knowledge gap between fundamental research and industrial production. Challenges and opportunities in integrating machine learning (ML) and artificial intelligence (AI) to digitalize the manufacturing process and eventually realize fully autonomous production are discussed. The review also emphasizes the pressing need for workforce development to meet the growing demands of the battery industry. Potential strategies are suggested for accelerating the manufacturing of current and future battery technologies, ensuring that the workforce is equipped with the necessary skills to support research, development, and large-scale production.

A review on assessment of ionic liquids in extraction of lithium, nickel, and cobalt vis-à-vis conventional methods

This review discusses the extraction of critical metals (Li, Co, and Ni) using ionic liquids. Here, ionic liquids act as solvents for the separation and extraction of metals. In addition to extraction, they can be used as a lixiviant to leach out metals from spent lithium-ion batteries. Leaching and extraction of metals from the leachate can be performed using a single ionic liquid solvent. Lithium, cobalt, and nickel have been discussed in detail as per their reactivity towards an ionic liquid based on the extraction efficiency and reusability of the ionic liquid. Recycling and reusability of ionic liquids are crucial parameters to be considered while using them as solvents for extracting metals. Moreover, all the other methods such as solvent extraction, ion exchange, ionic liquids, and DES-based separation of metals are compared with respect to their extraction efficiency, cost-effectiveness, and reusability.

A New Triketone Ligand for Extraction of Lithium from Brines

Recovery of lithium from brines by liquid-liquid solvent extraction (LLE) with diketones and synergistic co-ligands has been investigated for decades, but industrial application has been limited. In pursuit of a ligand with improved properties, a series of ketonamides with beta-carbonyl groups were designed, synthesized, and tested in extraction of lithium from sulfate and carbonate simulants of clay mineral tailing leachates. The best performing ligand, a novel tricarbonyl amide, was characterized for lithium extraction with and without four synergistic co-ligands. The tricarbonyl amide combined with the synergistic co-ligand Cyanex-923 was absorbed on a resin support. The ligand-modified resin was tested for performance in extraction of dilute brine simulants and up to 60 % recovery of lithium was achieved.

Study on the application of brine mixing method in lithium extraction from Zabuye salt lake, Tibet

With the rapid development of new energy industry, the demand for lithium resources continues to rise. The salinity-gradient solar pond (SGSP) technology is used to extract the lithium carbonate from Zabuye salt lake brine in the Tibet Plateau of China. Years of production practice proved that due to the unsatisfactory quality and insufficient amount of lithium-rich brine used to make the SGSP, the yield and grade of lithium concentrate in the solar pond has been seriously affected. In this paper, it has been investigated that the change rule of brine composition with different brine mixing ratios through the same/cross-year brine mixing laboratory experiments and the cross-year brine mixing production test. The optimal brine mixing ratio of winter concentrated brine and summer brine, the relevant operation parameters and the yield increase effect of lithium concentrate in the solar pond are obtained. The results show that the cross-year brine mixing method can not only significantly improve the yield and grade of lithium carbonate, but also alleviate the pressure of brine production in salt field. It is suggested that the SGSP technology coupled with the cross-year brine mixing method should be given priority in the production of lithium carbonate in Zabuye mining area.

Enhanced Lithium Extraction from Brines: Prelithiation Effect of FePO4 with Size and Morphology Control

Extracting lithium resources from seawater and brine can promote the development of the new energy materials industry. The electrochemical method is green and efficient. Iron phosphate (FePO4) crystal, with its 1D ion channel, holds significant potential as a primary lithium extraction electrode material. Li+ encounters a substantial concentration disadvantage in brines, and the co-intercalation of Na+ diminishes Li+ selectivity. To address this issue, this work enhances the energy barrier for Na+ insertion through prelithiation strategies applied to the 1D channels of FePO4 crystal, thereby improving Li+ selectivity, and further investigating the prelithiation effect with particle size and morphology control. The results indicate that the Li(4C-40%)FePO4// Activated carbon(AC) system enhances selectivity of lithium. The Li(4C-40%)FePO4 with size diameter of 2500 nm demonstrates an energy consumption of 0.79 Wh mol-1 and a purity of 97.94% for lithium extraction at a unit lithium extraction of 5.93 mmol g-1 in simulated brine. Li(4C-40%)FePO4-nanoplates demonstrate the most optimal lithium extraction performance among the three morphologies due to their lamellar structure's short ion diffusion path in the [010] channel, favoring Li+ diffusion. The diffusion energy barriers of Li+ and Na+ are calculated using Density Functional Theory (DFT) before and after prelithiation, showing good agreement with experimental results.

Aspects of Nickel, Cobalt and Lithium, the Three Key Elements for Li-Ion Batteries: An Overview on Resources, Demands, and Production

With the booming of renewable clean energies towards reducing carbon emission, demands for lithium-ion batteries (LIBs) in applications to transportation vehicles and power stations are increasing exponentially. As a consequence, great pressures have been posed on the technological development and production of valuable elements key to LIBs, in addition to concerns about depletion of natural resources, environmental impacts, and management of waste batteries. In this paper, we compile recent information on lithium, nickel, and cobalt, the three most crucial elements utilized in LIBs, in terms of demands, current identified terrestrial resources, extraction technologies from primary natural resources and waste. Most nickel and cobalt are currently produced from high-grade sulfide ores via a pyrometallurgical approach. Increased demands have stimulated production of Ni and Co from low-grade laterites, which is commonly performed through the hydrometallurgical process. Most lithium exists in brines and is extracted via evaporation-precipitation in common industrial practice. It is noteworthy that at present, the pyrometallurgical process is energy-intensive and polluting in terms of gas emissions. Hydrometallurgical processes utilize large amounts of alkaline or acidic media in combination with reducing agents, generating hazardous waste streams. Traditional evaporation-precipitation consumes time, water, and land. Extraction of these elements from deep seas and recycling from waste are emerging as technologies. Advanced energy-saving and environmentally friendly processes are under extensive research and development and are crucial in the process of renewable clean energy implementation.

A lithium ore grade measurement based on the neutron & X-ray bi-modal imaging system

The grades of the minerals significantly affects the energy consumption and chemical pollution along with the beneficiation process for extracting lithium element from the ores. Based on the large neutrons' macro cross section of the Li2O cluster inside the ores, the grades of lithium ores could be analyzed by the thermal neutron penetrating information. In this work, a bimodal imaging method, which utilizes both the information of penetrating neutrons and X-rays delivered by the same electron linear accelerator driven photoneutron system, was proposed to investigate the lithium concentration of each ore. A linearity R-square value of 0.991 between the results obtained with this method and those from the chemical method has been achieved. The average error in lithium concentration estimation is approximately 0.2 wt percent (wt%). The underlying principles and the experimental results will be elaborated on in this study.

Shearing Liquid-Crystalline MXene into Lamellar Membranes with Super-Aligned Nanochannels for Ion Sieving

Ion-selective membranes are crucial in various chemical and physiological processes. Numerous studies have demonstrated progress in separating monovalent/multivalent ions, but efficient monovalent/monovalent ion sieving remains a great challenge due to their same valence and similar radii. Here, this work reports a two-dimensional (2D) MXene membrane with super-aligned slit-shaped nanochannels with ultrahigh monovalent ion selectivity. The MXene membrane is prepared by applying shear forces to a liquid-crystalline (LC) MXene dispersion, which is conducive to the highly-ordered stacking of the MXene nanosheets. The obtained LC MXene membrane (LCMM) exhibits ultrahigh selectivities toward Li+ /Na+ , Li+ /K+ , and Li+ /Rb+ separation (≈45, ≈49, and ≈59), combined with a fast Li+ transport with a permeation rate of ≈0.35 mol m-2  h-1 , outperforming the state-of-the-art membranes. Theoretical calculations indicate that in MXene nanochannels, the hydrated Li+ with a tetrahedral shape has the smallest diameter among the monovalent ions, contributing to the highest mobility. Besides, the weakest interaction is found between hydrated Li+ and MXene channels which also contributes to the ultrafast permeation of Li+ through the super-aligned MXene channels. This work demonstrates the capability of MXene membranes in monovalent ion separation, which also provides a facile and general strategy to fabricate lamellar membranes in a large scale.

Construction of a Two-Dimensional GO/Ti3C2TX Composite Membrane and Investigation of Mg2+/Li+ Separation Performance

Graphene oxide (GO) two-dimensional (2D) membranes with unique layer structures and tunable layer spacing have special advantages and great potential in the field of water treatment. However, GO membranes face the issues of weak anti-swelling ability as well as poor permeability. We prepared GO/Ti3C2TX 2D composite membranes with 2D/2D structures by intercalating Ti3C2TX nanosheets with slightly smaller sizes into GO membranes. Ti3C2TX intercalation can effectively expand the layer spacing of GO, thereby substantially enhancing the flux of the composite membrane (2.82 to 6.35 L·m-2·h-1). Moreover, the GO/Ti3C2TX composite membrane exhibited a good Mg2+/Li+ separation capability. For the simulated brine, the separation factor of M2 was 3.81, and the salt solution flux was as high as 5.26 L·m-2·h-1. Meanwhile, the incorporation of Ti3C2TX nanosheets significantly improved the stability of GO/Ti3C2TX membranes in different pH environments. This study provides a unique insight into the preparation of highly permeable and ion-selective GO membranes.