Improving Aspergillus niger seed preparation and citric acid production by morphology controlling-based semicontinuous cultivation

Regulation of citrinin biosynthesis in Monascus purpureus: Impacts on growth, morphology, and pigments production

Fungal hyphae self-assemble a variety of cellular macrostates, ranging from suspended mycelium to dense pellets, all inextricably linked to their productivity. In this study, using CRISPR/Cas technology, we constructed a ctnA knockout strain (ΔctnA) and an overexpression strain (A2) so as to investigate the effects of interfering with citrinin biosynthesis on the growth, morphology and pigmentation of M.purpureus. Results indicated that deletion of ctnA in M. purpureus RP2 led to increased mycelium length, delayed conidium formation, and a citrinin content of 22% of the wild-type strain. Conversely, ctnA overexpression in strain A2 resulted in delayed mycelial growth, normal conidium formation, and a citrinin content of 120% compared to the wild-type strain, with minimal effects on pigments content. Notably, the ΔctnA strain formed small, tightly structured pellets (mean diameter 1.2 ± 0.06 mm) and exhibited low citrinin content, promoting pigments production. Our findings suggest a complex interplay between citrinin biosynthesis and morphological development, providing insights for optimizing metabolite production in industrial applications.

Characterization, Optimization, and Scaling-up of Submerged Inonotus hispidus Mycelial Fermentation for Enhanced Biomass and Polysaccharide Production

This study was to establish an efficient strategy based on inoculum-morphology control for the submerged mycelial fermentation of an edible and medicinal fungus, Inonotus hispidus. Two major morphological forms of the mycelial inoculum were compared, dispersed mycelial fragments versus aggregated mycelial clumps. The dispersed one was more favorable for the fermentation, starting with a shorter lag period and attaining a higher biomass yield and more uniform mycelium pellets in shake flasks. The mycelial pellets taken from the shake flask culture on day 6 were fragmented at 26,000 rpm in a homogenizer, and a shear time of 3 min provided the optimal inoculum. The inoculum and culture conditions were further verified in 5-L stirred tank fermenters and then the fermentation was scaled-up in a 100-L stirred tank. With the optimized inoculum and process conditions plus a fed-batch operation, much higher productivities, including 22.23 g/L biomass, 3.31 g/L EPS, and 5.21 g/L IPS, were achieved in the 100-L fermenter than in the flask culture. A composition analysis showed that the I. hispidus mycelium produced by the fermentation was rich in protein, dietary fiber, and polysaccharides which may be beneficial to health. Overall, the results have shown that the inoculum characteristics including age, morphology, and state of aggregation have significant impact on the productivity of mycelial biomass and polysaccharides in a submerged mycelial fermentation of the I. hispidus fungus.

Cultivation of filamentous fungi in airlift bioreactors: advantages and disadvantages

Filamentous fungi or mycelia are a valuable bioresource to produce several biomolecules and enzymes, especially because of their biodegradation potential and for their key role of enablers of a circular bioeconomy. Filamentous fungi can be grown in submerged cultivation to maximise the volumetric productivity of the bioprocess, instead of using the more established and time-consuming solid-state cultivation. Multicellular mycelia are sensitive to shear stresses induced by mechanical agitation, and this aspect greatly affects their morphology in submerged cultivation (pelletisation) and the connected volumetric productivity. An efficient compromise is the growth of filamentous fungi in airlift bioreactors (ALR) where the volumetric oxygen transfer (KLa) is optimal, but the shear stress is reduced. In this review, we critically analysed the advantages and disadvantages of ALR-based cultivation of filamentous fungi, comparing these bioreactors also with stirred tank reactors and bubble column reactors; we focused on scientific literature that highlights findings for the cultivation of filamentous fungi for both the production of enzymes and the production of myco-biomass in ALR; we included studies for the control of the pelletisation of the fungal biomass in batch and semi-continuous cultivation, highlighting the interlinked hydrodynamics; finally, we included studies regarding the modifications of ALR in order to enhance filamentous fungi production. KEY POINTS: • ALR are efficient for batch and prolonged continuous cultivation of filamentous fungi. • ALR show both optimal gas hold-up and KLa with an airflow that has high superficial velocity and critical bubble diameter (1-6 mm). • Suspended mycelia aggregates (pellet) maintain a fluidised motion in ALR if their size/density can be controlled.

Highly Luminescent Nitrogen Doped Carbon Quantum Dots for Mercury Ion Sensing with Antibacterial Activity

Nitrogen doped Carbon Quantum Dots (NCQDs) have been synthesized using most economical and easiest hydrothermal process. Here, N-phenyl orthophenylenediamine and citric acid were utilised as a source of nitrogen and carbon for the preparation of NCQDs. The synthesized NCQDs were characterized using experimental techniques like UV - Vis absorption, FT-IR, transmission electron microscopy (TEM), X-ray Diffraction (XRD), EDX, dynamic light scattering (DLS), fluorimeter and time resolved fluorescence spectroscopy. Measured quantum yield of the NCQDs was ~ 50.5%. TEM image represented that the NCQDs were quasi-spherical shaped with average size of 3.5 nm. This nitrogen doped carbon quantum dots have been used to study their bactericidal activity against representative Gram-negative (E. coli and P. aeruginosa) and Gram-positive (B. subtilis and S. aureus) bacterial strains using the agar well diffusion method. Results demonstrated that synthesized Nitrogen doped carbon quantum dots have been found to exhibit maximum antibacterial activity against S. aureus with good inhibitory effect with inhibition range from 2 mg mL- 1 to 3 mg mL- 1. These Nitrogen doped carbon quantum dots have also been used as fluorescence probe for sensitive and selective detection of mercury. The emission intensity of carbon quantum dots has drastically quenched by Hg2+ ion. Observed limit of detection (LOD) was found to be 4.98 nM, much below than the approved limit prescribed by Environmental Protection Agency. Hence the synthesized NCQDs play an important role in monitoring the antibacterial effect as well as water quality.

Generation of citric acid-hyperproducers independent of methanol effect by high-level expression of cexA encoding citrate exporter in Aspergillus tubingensis

Methanol reportedly stimulates citric acid (CA) production by Aspergillus niger and A. tubingensis; however, the underlying mechanisms remain unclear. Here, we elucidated the molecular functions of the citrate exporter gene cexA in relation to CA production by A. tubingensis WU-2223L. Methanol addition to the medium containing glucose as a carbon source markedly increased CA production by strain WU-2223L by 3.38-fold, resulting in a maximum yield of 65.5 g/L, with enhanced cexA expression. Conversely, the cexA-complementing strain with the constitutive expression promoter Ptef1 (strain LhC-1) produced 68.3 or 66.7 g/L of CA when cultivated without or with methanol, respectively. Additionally, strain LhC-2 harboring two copies of the cexA expression cassette produced 80.7 g/L of CA without methanol addition. Overall, we showed that cexA is a target gene for methanol in CA hyperproduction by A. tubingensis WU-2223L. Based on these findings, methanol-independent CA-hyperproducing strains, LhC-1 and LhC-2, were successfully generated.

Enhancing Monascus Pellet Formation for Improved Secondary Metabolite Production

Filamentous fungi are well-known for their ability to form mycelial pellets during submerged cultures, a characteristic that has been extensively studied and applied. However, Monascus, a filamentous saprophytic fungus with a rich history of medicinal and culinary applications, has not been widely documented for pellet formation. This study aimed to investigate the factors influencing pellet formation in Monascus and their impact on citrinin production, a key secondary metabolite. Through systematic exploration, we identified pH and inoculum size as critical factors governing pellet formation. Monascus exhibited optimal pellet growth within the acidic pH range from 5 to 6, resulting in smaller, more homogeneous pellets with lower citrinin content. Additionally, we found that inoculum size played a vital role, with lower spore concentrations favoring the formation of small, uniformly distributed pellets. The choice of carbon and nitrogen sources also influenced pellet stability, with glucose, peptone, and fishmeal supporting stable pellet formation. Notably, citrinin content was closely linked to pellet diameter, with larger pellets exhibiting higher citrinin levels. Our findings shed light on optimizing Monascus pellet formation for enhanced citrinin production and provide valuable insights into the cultivation of this fungus for various industrial applications. Further research is warranted to elucidate the molecular mechanisms underlying these observations.

Online quantitative substrate, product, and cell concentration in citric acid fermentation using near-infrared spectroscopy combined with chemometrics

As a mature platform compound, citric acid (CA) is mainly produced by Aspergillus niger (A. niger) through submerged fermentation. However, the CA fermentation process is still regulated based on experience and limited offline data, so real-time monitoring and intelligent precise control of the fermentation process cannot be carried out. In this study, near-infrared (NIR) spectroscopy combined with different chemometrics methods was used to quantify the substrate, product, and cell concentration of CA fermentation online. The predictive performance of total sugar (TS), CA, and dry cell weight (DCW) concentrations were compared between traditional partial least squares (PLS) and intelligent stacked auto-encoder (SAE) modeling methods. Theresults showed that both PLS and SAE models had good performance in predicting TS and CA. The performance, accuracy, and precision of the PLS models are slightly better than those of the SAE models in predicting TS and CA. SAE model was superior to the PLS model in predicting DCW concentration. The SAE modeling method has advantages in predicting the concentration of complex components. In this study, the multi-parameter online prediction was realized in the complex system of CA fermentation, which provided the basis for real-time intelligent control of the fermentation process.

A review on mycelial pellets as biological carriers: Wastewater treatment and recovery for resource and energy

Mycelial pellets, a new environment friendly biological carrier, have received wide attention from researchers due to porosity, stability and unique biocompatibility. In this article, the theoretical basis and mechanism of mycelial pellets as a biological carrier were analyzed from the properties of mycelial pellets and the interaction between mycelial pellets and other microorganisms. This article aims to collate and present the current application and development trend of mycelial pellets as biological carriers in wastewater treatment, resource and energy recovery, especially the symbiotic particle system formed by mycelial pellets and microalgae is an important way to break through the technical bottleneck of biodiesel recovery from wastewater. This review also analyzes the research hotspots and trends of mycelial pellets as carriers in recent years, discusses the challenges faced by this technology, and puts forward corresponding solutions.