Epoxidation of cottonseed oil by aqueous hydrogen peroxide catalysed by liquid inorganic acids

Vegetable Oils for Material Applications - Available Biobased Compounds Seeking Their Utilities

Materials derived from natural sources are demanded for future applications due to the combination of factors such as sustainability increase and legislature requirements. The availability and efficient analysis of vegetable oils (triacylglycerides) open an enormous potential for incorporating these compounds into various products to ensure the ecological footprint decreases and to provide advantageous properties to the eventual products, such as flexibility, toughness, or exceptional hydrophobic character. The double bonds located in many vegetable oils are centers for chemical functionalization, such as epoxidization, hydroxylation, or many nucleophile substitutions using acids or anhydrides. Naturally occurring castor oil comprises a reactive vacant hydroxyl group, which can be modified via numerous chemical approaches. This comprehensive Review provides an overall insight toward multiple materials utilities for functionalized glycerides such as additive manufacturing (3D printing), polyurethane materials (including their chemical recycling), coatings, and adhesives. This work provides a complex list of investigated and studied applications throughout the available literature and describes the chemical principles for each selected application.

Improving the Long-Term Mechanical Properties of Thermoplastic Short Natural Fiber Compounds by Using Alternative Matrices

Wood plastic composites (WPCs) offer a means to reduce the carbon footprint by incorporating natural fibers to enhance the mechanical properties. However, there is limited information on the mechanical properties of these materials under hostile conditions. This study evaluated composites of polypropylene (PP), polystyrene (PS), and polylactic acid (PLA) processed via extrusion and injection molding. Tests were conducted on tensile and flexural strength and modulus, heat deflection temperature (HDT), and creep analysis under varying relative humidity conditions (10% and 90%) and water immersion, followed by freeze-thaw cycles. The addition of fibers generally improved the mechanical properties but increased water absorption. HDT and creep were dependent on the crystallinity of the composites. PLA and PS demonstrated a superior overall performance, except for their impact properties, where PP was slightly better than PLA.

Magnetic whole-cell biocatalyst based on intracellular lipases of Candida catenulata as promising technology for green synthesis of epoxy fatty acids

This study focuses on the development a green synthesis of epoxy fatty acids (EFAs) which are commonly used as the plasticizer in polymer industries. The intracellular lipases of Candida catenulata cells as a whole-cell biocatalyst (WCB) were examined in the bio-epoxidation of free fatty acids (FFAs) with hydrogen peroxide. The FFAs in soybean soap stock, an industrial by-product of vegetable oil factories, was used as the feedstock of the process. To remove phosphates from soap stock a degumming process was tested before the bio-epoxidation reaction and results revealed that the EFAs yield was improved using the degummed fatty acids (DFAs). The attachments of magnetic Fe3O4 nanoparticles to the surface of WCBs facilitated the recovery of the biocatalyst, and were improved stabilities. The activation energy for the magnetic whole-cell biocatalysts (MWCB) was 48.54 kJ mol-1, which was lower than the WCB system (51.28 kJ mol-1). The EFA yield was about 47.1 % and 33.8 % after 3 h for the MWCBs and 2 h for the WCBs, respectively. The MWCBs displayed acceptable reusability in the repetitious bio-epoxidation reaction with maintaining 59 % of the original activity after 5 cycles whereas the performance of the WCBs was 5.9 % at the same conditions. The effects of influential factors such as reaction time, molar ratio of H2O2 to CC, and batch and semi-batch operations were investigated for both biocatalyst systems. The quality of EFAs was characterized by FTIR and GC-MS analyses.

Development of lactic acid based chain extender and soybean oil-derived polyurethanes for ecofriendly sustained drug delivery systems

In the present study, a range of sustainable, biocompatible and biodegradable polyurethanes (PU-1 to PU-4) were synthesized using different combinations of biobased polyol (obtained through the epoxidation of soybean oil, followed by ring opening with ethanol) and polyethylene glycol (PEG) and isophorone diisocyanate. The sustainable chain extender used in this study was synthesized by the esterification of lactic acid with ethylene glycol (EG). The synthesized PU samples were characterized through scanning electron microscopy (SEM), Fourier transformed infrared (FTIR) and nuclear magnetic resonance (1H NMR and 13C NMR) spectroscopy. Wetting ability and thermal degradation analysis (TGA) of the samples were also studied. Subsequently, these PUs were examined as potential drug delivery systems using Gabapentin as a model drug, which was loaded in the polymer matrix using the solvent evaporation method. The drug release studies were carried out in 0.06 N HCl as a release medium according to the method outlined in the United States Pharmacopeia. The maximum drug release was observed for sample PU-P1, which was found to be 53.0 % after 6 h. Moreover, a comparison of different PU samples revealed a trend wherein the values of drug release were decreased with an increase in the PEG content.

Preparation of Bio-Based Polyurethane Coating from Citrullus colocynthis Seed Oil: Characterization and Corrosion Performance

In this study, a new epoxidized oil from Citrullus colocynthis seed oil (CCSO) was obtained for a potential application in the formulation of polyurethane coatings. Initially, the fatty acid composition of CCSO was determined by gas chromatography-mass spectrometry (GC-MS). Subsequently, the epoxidation of CCSO was performed with in situ generated peracetic acid, which was formed with hydrogen peroxide (30 wt.%) and glacial acetic acid and catalyzed with sulfuric acid. The reaction was continued at a molar ratio of 1.50:1.0 of hydrogen peroxide to double bond (H2O2:DB) for 6 h at a controlled temperature of 60 °C. The resulting epoxidized oil was then used to produce a bio-based polyol by hydroxylation. The molar ratio of epoxy groups to methanol and distilled water was maintained at 1:11:2, and the reaction was carried out for 2 h at a controlled temperature of 65 °C. The major functional groups of the epoxidized oil and its polyol were validated by Fourier-transform infrared (FT-IR) and proton nuclear magnetic resonance (1H NMR) spectroscopies. A polyurethane (PU) coating was produced from the synthesized polyol and 3HDI isocyanurate, keeping the molar ratio of NCO:OH at 1:1. The resulting PU coating was then applied to glass and aluminum panels (Al 1001). After the film was cured, the properties of the PU coating were evaluated using various techniques including pencil hardness, pendulum hardness, adhesion, gloss, chemical resistance, and EIS tests. The results show that the PU coating obtained from CCSO is a promising new raw material for coating applications.

Epoxidation of Argemone mexicana oil with peroxyacetic acid formed in-situ using sulfated tin (IV) oxide catalyst: Characterization; kinetic and thermodynamic analysis

In this study, sulfated tin (IV) oxide solid acid catalyst was prepared for the epoxidation of Argemone mexicana oil (AMO) with peroxyacetic acid formed in-situ. The catalyst was synthesized using the chemical co-precipitation method and characterized. The effects of various epoxidation parameters on ethylenic double bond conversion (%) and oxygen ring content were analyzed. The maximum ethylenic double bond conversion of 95.5% and epoxy oxygen content of 6.25 was found at the molar ratio of AMO to 30% of H₂O₂ = 1:2.5, molar ratio of AMO to acetic acid = 1:1.5, catalyst concentration = 12.5%, and reaction temperature = 70 °C at reaction time = 6 h. The kinetic and thermodynamic features of the epoxidation of AMO were also analyzed with appropriate models. The results of the kinetic study of the epoxidation reaction followed pseudo first order with the activation energy = 0.47.03 kJ/mol. Moreover, the thermodynamic constants of epoxidation of AMO were found as ΔH = 44.18 kJ/mol, ΔS = -137.91 Jmol^-1k^-1) and ΔG = 91.12 kJ/mol. The epoxidized product of AMO was further analyzed using FTIR, ¹H NMR, and ¹³C NMR. The results of these analyses confirmed the successful conversion of the ethylenic double bond in the AMO to EAMO.

Cottonseed oil: A review of extraction techniques, physicochemical, functional, and nutritional properties

Seed oils are the richest source of vitamin-E-active compounds, which contribute significantly to antioxidant activities. Cottonseed oil (CS-O) is attaining more consideration owing to its high fiber content and stability against auto-oxidation. CS-O has gained a good reputation in the global edible oil market due to its distinctive fatty acid profile, anti-inflammatory, and cardio-protective properties. CS-O can be extracted from cottonseed (CS) by microwave-assisted extraction (MAE), aqueous/solvent extraction (A/SE), aqueous ethanol extraction (A-EE), subcritical water extraction, supercritical carbon dioxide extraction (SC-CO₂), and enzyme-assisted extraction (E-AE). In this review, the importance, byproducts, physicochemical characteristics, and nutritional profile of CS-O have been explained in detail. This paper also provides a summary of scientific studies existing on functional and phytochemical characteristics of CS-O. Its consumption and health benefits are also deliberated to discover its profitability and applications. CS-O contains 26-35% saturated, 42-52% polyunsaturated, and 18-24% monounsaturated FA. There is approximately 1000 ppm of tocopherols in unprocessed CS-O, but up to one-third is lost during processing. Moreover, besides being consumed as cooking oil, CS-O discovers applications in many fields such as biofuel, livestock, cosmetics, agriculture, and chemicals. This paper provides a comprehensive review of CS-O, its positive benefits, fatty acid profile, extraction techniques, and health applications.HighlightsCS-O is a rich source of exceptional fatty acids.Various techniques to extract the CS-O are discussed.Numerous physicochemical properties of CS-O for the potential market are assessed.It has a wide range of functional properties.Nutritional quality and health benefits are also evaluated.

Sunflower Oil as a Renewable Resource for Polyurethane Foams: Effects of Flame-Retardants

Currently, polyurethane (PU) manufacturers seek green alternatives for sustainable production. In this work, sunflower oil is studied as a replacement and converted to a reactive form through epoxidation and oxirane opening to produce rigid PU foams. Confirmatory tests such as Fourier-transform infrared spectroscopy (FT-IR), gel permeation chromatography (GPC), and hydroxyl value among others were performed to characterize the synthesized polyol. Despite the versatility of rigid PU foams, they are highly flammable, which makes eco-friendly flame retardants (FRs) desired. Herein, expandable graphite (EG) and dimethyl methyl phosphonate (DMMP), both non-halogenated FR, were incorporated under different concentrations to prepare rigid PU foams. Their effects on the physio-mechanical and fire-quenching properties of the sunflower oil-based PU foams were elucidated. Thermogravimetric and compression analysis showed that these foams presented appreciable compressive strength along with good thermal stability. The closed-cell contents (CCC) were around 90% for the EG-containing foams and suffered a decrease at higher concentrations of DMMP to 72%. The burning test showed a decrease in the foam's flammability as the neat foam had a burning time of 80 s whereas after the addition of 13.6 wt.% of EG and DMMP, separately, there was a decrease to 6 and 2 s, respectively. Hence, our research suggested that EG and DMMP could be a more viable alternative to halogen-based FR for PU foams. Additionally, the adoption of sunflower polyol yielded foams with results comparable to commercial ones.

Automated workflow utilizing saponification and improved epoxidation for the sensitive determination of mineral oil saturated and aromatic hydrocarbons in edible oils and fats

Refined edible oils and fats are known to contain olefins resisting the typical epoxidation used for the sample preparation of mineral oil saturated and aromatic hydrocarbons (MOSH and MOAH). These olefins can be misinterpreted as MOAH and are therefore an important reason for inconsistent results between laboratories. Collaborative trials confirm this assumption for low MOAH contents near the quantitation limits regularly. In the scope of this work, a new epoxidation approach was developed. Persistent olefins in refined oils could be successfully epoxidized with performic acid. The reaction kinetics was investigated using model substances for biogenic olefins and MOAH. It was rationalized why certain olefins resist epoxidation and which MOAH can potentially get lost. A prominent peak cluster in the MOAH fraction of refined palm oils could be identified by means of GC-MS and explained why it cannot be epoxidized. Based upon this, an automated and streamlined workflow for sample preparation and analysis was composed tackling major problems identified in previously published methods. Optimized and miniaturized saponification, extraction, epoxidation, and enrichment paired with online LC-GC-FID led to a robust method that was tested and validated for edible oils and fats (RSD_R < 7% for MOSH and MOAH at values of 14.9 and 2.1 mg/kg, respectively). Due to increased sample amount and minimized blank values, quantitation limits below 1 mg/kg for MOSH and MOAH were achieved. The trueness of the method was verified by analyzing collaborative trial samples.

A novel class of bio-lubricants are synthesized by epoxidation of 10-undecylenic acid-based esters

Mineral-based lubricants are being supplanted by bio-based lubricants because of environmental concerns and the depletion of fossil resources. The derivatives of edible and non-edible oils are considered potential alternatives to existing natural mineral oil base stocks in certain lubricant applications, where immediate intraction with the environment is predicted. A new class of epoxides were synthesized from the undecylenic esters of 2-ethyl hexanol, neopentyl glycol (NPG), and trimethylolpropane (TMP). These unsaturated esters were epoxidized by using meta chloro perbenzoic acid. The synthesized epoxides were characterized by spectral studies (1HNMR, 13CNMR, IR) physio-chemical (density, specific gravity) and lubricant properties (kinematic viscosity, viscosity index, flash point, fire point, cloud point, pour point, copper strip corrosion). TMP epoxide has a high viscosity index, high flash point, and low pour point compared to 2-ethyl hexyl epoxide and NPG epoxide.

Physicochemical Characterization of Novel Epoxidized Vegetable Oil from Chia Seed Oil

In this study, a novel epoxidized vegetable oil (EVO) from chia seed oil (CSO) has been obtained, with the aim to be employed in a great variety of green products related to the polymeric industry, as plasticizers and compatibilizers. Previous to the epoxidation process characterization, the fatty acid (FA) composition of CSO was analyzed using gas chromatography (GC). Epoxidation of CSO has been performed using peracetic acid formed in situ with hydrogen peroxide and acetic acid, applying sulfuric acid as catalyst. The effects of key parameters as temperature (60, 70, and 75 °C), the molar ratio of hydrogen peroxide:double bond (H2O2:DB) (0.75:1.0 and 1.50:1.0), and reaction time (0-8 h) were evaluated to obtain the highest relative oxirane oxygen yield (Yoo). The evaluation of the epoxidation process was carried out through iodine value (IV), oxirane oxygen content (Oo), epoxy equivalent weight (EEW), and selectivity (S). The main functional groups were identified by means of FTIR and 1H NMR spectroscopy. Physical properties were compared in the different assays. The study of different parameters showed that the best epoxidation conditions were carried out at 75 °C and H2O2:DB (1.50:1), obtaining an Oo value of 8.26% and an EEW of 193 (g·eq-1). These high values, even higher than those obtained for commercial epoxidized oils such as soybean or linseed oil, show the potential of the chemical modification of chia seed oil to be used in the development of biopolymers.

Acrylated Biopolymers Derived via Epoxidation and Subsequent Acrylation of Vegetable Oils

Chemically modified vegetable oils have become commercially attractive nowadays because they can be utilized as specialized components for the production of bioplasticizers and biopolymers due to their characteristics as being inexpensive, nontoxic, biodegradable, and renewable products. Due to the presence of unsaturation sites in the vegetable oils, they can be chemically modified and transformed into polymeric monomers such as acrylated epoxidized vegetable oils through well-known processes like epoxidation and acrylation processes. Acrylated epoxidized vegetable oil is a biopolymer that has a multitude of applications and is used mainly as a coating material for plastic, paper, and wood. There is an enormous demand for this biopolymer, and the market growth prospects are huge in some regions of the world. However, there are some challenges in the synthesis of acrylated epoxidized vegetable oils in achieving the performance of similar acrylated polymer derived from petroleum sources. In this paper, the chemical structure, properties, and chemical modifications of different types of vegetable oils were reviewed where the emphasis was given on epoxidation and its subsequent acrylation processes. This paper also highlights four types of epoxidation and their subsequent acrylation processes involving five different vegetable oils.

Plant-Oil-Based Fibre Composites for Boat Hulls

Plant-oil-based fibre composites for boat hulls are an interesting and growing group of materials. Although many problems are to be tackled at different stages of their preparation, the green composites are already successfully commercialised. Within this paper, the most important chemical and physical characteristics of both natural fibres and sustainable resins are provided in the form of a comprehensive review. Finally, the complex issue of interactions filler-matrix is considered.

Optimization of Epoxidation Palm-Based Oleic Acid to Produce Polyols

Optimization of epoxidation by using response surface methodology (RSM) based on three-level three-factorial central composite design (CCD) was used. Response percentage of relative oxirane content (%RCO) was studied to determine the optimum reaction condition for production of polyols. The predicted value of model (85 %) was excellent in accordance to experimental value (81 %). All parameters (temperature, molar ratio of formic acid to oleic acid and molar ratio of hydrogen peroxide to oleic acid) were significant in influencing the course of epoxidation reaction (p < 0.05). The interaction between all parameters is also highly significant with p < 0.0001. Optimum reaction conditions obtained from RSM were as follows: the temperature 318 K, molar ratio of formic acid to oleic acid 1.64:1 and molar ratio of hydrogen peroxide to oleic acid 2:1. The epoxidation of palm oleic acid was carried out by using in situ performic acid. FTIR analysis showed the formation of epoxy functional groups at optimum reaction condition at the wavelength of 1340 cm-1. This epoxide group was used to produce polyols by using hydroxylation process and the polyols functional group was detected at the wavelength of 816 cm-1

Synthesis of non-phosphorylated epoxidised corn oil as a novel green flame retardant thermoset resin

This study aimed to produce a new potential flame retardant thermoset resin from epoxidised corn oil through a one-pot method using liquid inorganic catalysed with hydrogen peroxide. Using a gas chromatography-mass selective detector, attenuated total reflectance-fourier transform infrared spectroscopy, proton nuclear magnetic resonance imaging, optical microscopy, and scanning emission microscopy, we synthesised a bio-based resin based on newly designed parameters. The flame retardant capacity was fully established using thermogravimetric analysis and a micro calorimeter. The produced epoxidised corn oil had a relative percentage conversion of oxirane of approximately 91.70%, wherein the amount of double bonds converted into epoxides was calculated. A significant reduction from 17 to 40% in peak heat rate release (pHRR) and 26-30% in total heat release was observed, confirming its flame retardant property. Thus, the potential of epoxidised corn oil was demonstrated.

Synthesis and Characterization of Polyurethanes from Residual Palm Oil with High Poly-Unsaturated Fatty Acid Oils as Additive

In the effort to produce renewable and biodegradable polymers, more studies are being undertaken to explore environmentally friendly sources to replace petroleum-based sources. The oil palm industry is not only the biggest vegetable-oil producer from crops but also one the biggest producers of residual oil that cannot be used for edible purposes due to its low quality. In this paper the development of biopolymers from residual palm oil, residual palm oil with 10% jatropha oil, and residual palm oil with 10% algae oil as additives were explored. Polyols from the different oils were prepared by epoxydation with peroxyacetic acid and alcoholysis under the same conditions and further reacted with poly isocyanate to form polyurethanes. Epoxidized oils, polyols and polyurethanes were analyzed by different techniques such as TGA, DSC, DMA, FTIR and H-NMR. Overall, although the IV of algae oil is slightly higher than that of jatropha oil, the usage of algae oil as additive into the residual palm oil was shown to significantly increase the hard segments and thermal stability of the bio polyurethane compared to the polymer with jatropha oil. Furthermore, when algae oil was mixed with the residual palm oil, it was possible to identify phosphate groups in the polyol which might enhance the fire-retardant properties of the final biopolymer.

Production of tung oil epoxy resin using low frequency high power ultrasound

Epoxy resins made from vegetable oils are an alternative to synthesize epoxy resins from renewable sources. Tung oil is rich in α -eleostearic fatty acid, which contains three double bonds producing epoxy resins with up to three epoxy groups per fatty acid. This work studied the production of tung oil epoxy resin using hydrogen peroxide as an oxidizing agent and acetic and formic acid as percarboxylic acid precursors, applying low frequency high power ultrasound. This study evaluated the effects of ultrasound power density, hydrogen peroxide concentration, acetic acid concentration, and formic acid concentration on the yield into epoxy resin, selectivity, and by-products formation. Application of ultrasound was carried out using a 19 kHz probe ultrasound (horn ultrasound) with a 1.3 cm diameter titanium probe, 500 W nominal power, 2940 W L^-1 maximum effective power density applied to the reaction mixture. Ultrasound technology yielded up to 85% of epoxy resin in 3 h of reaction. The use of formic acid resulted in a slightly lower oil conversion than acetic acid but with a much higher selectivity towards epoxidized tung oil. However, using acetic acid resulted in the production of high-value by-products, such as 2-heptenal and 2,4-nonadienal. The ultrasound-assisted epoxidation showed to be particularly efficient when applied to oils containing conjugated double-bonds.

The Lord of the Chemical Rings: Catalytic Synthesis of Important Industrial Epoxide Compounds

The epoxidized group, also known as the oxirane group, can be considered as one of the most crucial rings in chemistry. Due to the high ring strain and the polarization of the C–O bond in this three-membered ring, several reactions can be carried out. One can see such a functional group as a crucial intermediate in fuels, polymers, materials, fine chemistry, etc. Literature covering the topic of epoxidation, including the catalytic aspect, is vast. No review articles have been written on the catalytic synthesis of short size, intermediate and macro-molecules to the best of our knowledge. To fill this gap, this manuscript reviews the main catalytic findings for the production of ethylene and propylene oxides, epichlorohydrin and epoxidized vegetable oil. We have selected these three epoxidized molecules because they are the most studied and produced. The following catalytic systems will be considered: homogeneous, heterogeneous and enzymatic catalysis.

In-Situ Epoxidation of Waste Cooking Oil and Its Methyl Esters for Lubricant Applications: Characterization and Rheology

In the present investigation, in-situ epoxidation of waste cooking oil and its methyl esters was prepared, and the rheological behavior was analyzed for biolubricant applications. Rheological properties of the prepared epoxides were measured at a temperature of 25–100 °C, at a shear rate ranging from 5 to 300 s−1. As viscosity is one of the critical parameters for potential biolubricant applications, in the present study, the power-law model was used to investigate the flow behavior of the epoxides. The viscosity of epoxidized waste cooking oil and its methyl ester epoxides showed Newtonian flow behavior in the studied temperature range. Different shear rates (5–100, 5–300, 100–300 s−1) were studied to determine the shear rate dependency of the epoxidized waste cooking oil and its methyl ester epoxides at different temperatures. From the average viscosity values, it was shown that the epoxides show identical results at all shear rates. The dynamic viscosities of the epoxidized waste cooking oil and its methyl ester epoxides were found to be dependent on fatty acid chain length, unsaturation, and temperature. Detailed physicochemical characterization for epoxide waste cooking oil (EWCO) and epoxide waste cooking oil methyl esters (EWCOME) were carried out to evaluate the properties for suitable biolubricant applications using standard American Society for Testing and Materials (ASTM) and American Oil Chemists’ Society (AOCS) methods. Based on the viscosity for EWCO (278.9 mm2/s) and EWCOME (12.15 mm2/s) and viscosity index for EWCO (164.94) and EWCOME (151.97) of the prepared epoxides, they could complement the standard ISO vegetable grade (VG) lubricants in the market.

Impact of Different Epoxidation Approaches of Tall Oil Fatty Acids on Rigid Polyurethane Foam Thermal Insulation

A second-generation bio-based feedstock-tall oil fatty acids-was epoxidised via two pathways. Oxirane rings were introduced into the fatty acid carbon backbone using a heterogeneous epoxidation catalyst-ion exchange resin Amberlite IR-120 H or enzyme catalyst Candida antarctica lipase B under the trade name Novozym^® 435. High functionality bio-polyols were synthesised from the obtained epoxidated tall oil fatty acids by oxirane ring-opening and subsequent esterification reactions with different polyfunctional alcohols: trimethylolpropane and triethanolamine. The synthesised epoxidised tall oil fatty acids (ETOFA) were studied by proton nuclear magnetic resonance. The chemical structure of obtained polyols was studied by Fourier-transform infrared spectroscopy and size exclusion chromatography. Average molecular weight and polydispersity of polyols were determined from size exclusion chromatography data. The obtained polyols were used to develop rigid polyurethane (PU) foam thermal insulation material with an approximate density of 40 kg/m³. Thermal conductivity, apparent density and compression strength of the rigid PU foams were determined. The rigid PU foams obtained from polyols synthesised using Novozym^® 435 catalyst had superior properties in comparison to rigid PU foams obtained from polyols synthesised using Amberlite IR-120 H. The developed rigid PU foams had an excellent thermal conductivity of 21.2-25.9 mW/(m·K).

Studies on Epoxidation of Tung oil with Hydrogen Peroxide Catalyzed by Sulfuric Acid

Tung oil with an iodine value (IV) of 99.63 g I2/100 g was epoxidized in-situ with glacial acetic acid and hydrogen peroxide (H2O2), in the presence sulfuric acid as catalyst. The objective of this research was to evaluate the effect of mole ratio of H2O2 to unsaturated fatty acids (UFA), reaction time and catalyst concentration in Tung oil epoxidation. The reaction kinetics were also studied. Epoxidation was carried out for 4 h. The reaction rates and side reactions were evaluated based on the IV and the conversion of the epoxidized Tung oil to oxirane. Catalytic reactions resulted in higher reaction rate than did non-catalytic reactions. Increasing the catalyst concentration resulted in a large decrease in the IV and an increase in the conversion to oxirane at the initial reaction stage. However, higher catalyst concentration in the epoxidation reaction caused to a decrease in reaction selectivity. The mole ratio of H2O2 to UFA had an influence identical to the catalyst concentration. The recommended optimum mole ratio and catalyst concentration in this study were 1.6 and 1.5%, respectively. The highest conversion was 48.94% for a mole ratio of 1.6. The proposed kinetic model provided good results and was suitable for all variations in reaction temperature. The activation energy (Ea) values were around 5.7663 to 76.2442 kcal/mol. Copyright © 2021 by Authors, Published by BCREC Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0). 

Sustainable access to fully biobased epoxidized vegetable oil thermoset materials prepared by thermal or UV-cationic processes

Beyond the need to find a non-toxic alternative to DiGlycidyl Ether of Bisphenol-A (DGEBA), the serious subject of non-epichlorohydrin epoxy resins production remains a crucial challenge that must be solved for the next epoxy resin generations. In this context, this study focuses on the valorization of vegetable oils (VOs) into thermoset materials by using (i) epoxidation of the VOs through the “double bonds to epoxy” synthetic route and (ii) synthesis of crosslinked homopolymers by UV or hardener-free thermal curing processes. A thorough identification, selection and physico-chemical characterization of non-edible or non-valuated natural vegetable oils were performed. Selected VOs, characterized by a large range of double bond contents, were then chemically modified into epoxides thanks to an optimized, robust and sustainable method based on the use of acetic acid, hydrogen peroxide and Amberlite® IR-120 at 55 °C in toluene or cyclopentyl methyl ether (CMPE) as a non-hazardous and green alternative solvent. The developed environmentally friendly epoxidation process allows reaching almost complete double bond conversion with an epoxy selectivity above 94% for the 12 studied VOs. Finally, obtained epoxidized vegetable oils (EVOs), characterized by an epoxy index from 2.77 to 6.77 m_eq. g⁻¹ were cured using either UV or hardener-free thermal curing. Both methods enable the synthesis of 100% biobased EVO thermoset materials whose thermomechanical performances were proved to linearly increase with the EVOs' epoxy content. This paper highlights that tunable thermomechanical performances (T_α from −19 to 50 °C and T_g from −34 to 36 °C) of EVO based thermoset materials can be reached by well selecting the starting VO raw materials.

Beyond the need to find a non-toxic alternative to DiGlycidyl Ether of Bisphenol-A (DGEBA), the serious subject of non-epichlorohydrin epoxy resins production remains a crucial challenge that must be solved for the next epoxy resin generations.

Cleaner Production of Epoxidized Cooking Oil Using A Heterogeneous Catalyst

A cleaner solvent-free process of used cooking oil epoxidation has been developed. The epoxidation reactions were carried out using “in situ”-formed peroxy acid. A variety of ion exchange resins with different cross-linking percentages and particle sizes such as Dowex 50WX2 50-100, Dowex 50WX2 100-200, Dowex 50WX2 200-400, Dowex 50WX4 50-100, Dowex 50WX4 100-200, Dowex 50WX4 200-400, Dowex 50WX8 50-100, Dowex 50WX8 100-200, Dowex 50WX8 200-400 were used in the synthesis as heterogeneous catalysts. No significant effect of the size as well as porosity of the catalysts on the properties of the final products was observed. In order to develop a more economically beneficial process, a much cheaper heterogeneous catalyst—Amberlite IR-120—was used and the properties of the epoxidized oil were compared with the bio-components obtained in the reaction catalyzed by the Dowex resins. The epoxidized waste oils obtained in the experiments were characterized by epoxy values in the range of 0.32–0.35 mol/100 g. To reduce the amount of waste, the reusability of the ion exchange resin in the epoxidation reaction was studied. Ten reactions were carried out using the same catalyst and each synthesis was monitored by determination of epoxy value changes vs. time of the reactions. It was noticed that in the case of the reactions where the catalyst was reused for the third and fourth time the content of oxirane rings was higher by 8 and 6%, respectively, compared to the reaction where the catalyst was used only one time. Such an observation has not been reported so far. The epoxidation process with catalyst recirculation is expected to play an important role in the development of a new approach to the environmentally friendly solvent-free epoxidation process of waste oils.

Epoxidation of Fatty Acid Methyl Esters Derived from Algae Biomass to Develop Sustainable Bio-Based Epoxy Resins

The objective of this research was to investigate the development of epoxides from Chlorella vulgaris lipids to obtain a novel bio-based resin. The process involved the production of fatty acid methyl esters (FAMEs) by in situ transesterification of microalgal biomass, followed by epoxidation of the FAMEs to obtain bioresin. During the FAME production process, an assessment was made of the main factors affecting the production of unsaturated fatty acid methyl esters (UFAMEs), such as catalyst dosage and methanol:hexane volume ratio. For step epoxidation, an evaluation of the catalyst concentration, temperature and formic acid:hydrogen peroxide ratio was made. From the results obtained, UFAME production was maximized using 20 wt% of catalyst dosage and a volume ratio of 1:2 (v/v, methanol:hexane). Then, in the epoxidation stage, a higher yield was obtained using 1 wt% of catalyst with a volume ratio of 1:1 and maintaining a temperature of 70 °C. The bioresin was blended with neat epoxy resin (DGEBA) and cured with tetraethylenepentamine (TEPA). Bio-based resin was characterized via Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, thermogravimetric analysis (TGA) and dynamic mechanical analysis (DMA) to evaluate this material as an alternative source for oleochemistry.

Improved Water Repellency and Dimensional Stability of Wood via Impregnation with an Epoxidized Linseed Oil and Carnauba Wax Complex Emulsion

Natural wood is susceptible to moisture during its practical use, limiting not only service life but also the range of uses. In this study, plant extracts, specifically linseed oil and carnauba wax (both environmentally friendly and water-repellent substances), were examined as a means to mitigate limitations of natural wood. Stable and homogenous epoxidized linseed oil/carnauba wax emulsions with an average particle size less than 230 nm were used as a modifier to enhance the performance of wood. Weight percentage gain, bulking coefficient, micromorphology, chemical structure, moisture adsorption, contact angle, water repellency, and dimensional stability of treated wood were measured. Using a scanning electron microscope (SEM), it was observed that carnauba wax and epoxidized linseed oil acted as a mechanical barrier and could partially cover or block vessels, pits, and wood rays. Furthermore, the hydrophobicity of wood increased significantly after emulsion impregnation. However, there was no obvious chemical reaction between epoxidized linseed oil and the main components of wood in the Fourier transform infrared spectroscopy (FTIR) results. The combined effect of epoxidized linseed oil and carnauba wax was apparent in both decreased water absorption and dimensional deformation. Poplar wood impregnated with an epoxidized linseed oil/carnauba wax complex emulsion shows potential for improving water-related properties. Thus, the complex emulsion modification can improve the inherent shortcoming of poplar wood effectively.

Bio-Resin Production through Ethylene Unsaturated Carbon Using Vegetable Oils

Bio-resins are bio-based materials derived from vegetable resources, especially from vegetable seed oils. It is widely known that bio-resources are renewable, highly available, and sustainable. Resins and most polymers are largely derived from petroleum-based sources that are known to pose chemical risks. Resins have practical applications in printing inks, plasticisers and diluents, as well as in coating materials. Vegetable oils possess a large number of oxirane groups, which are essential for epoxidation to occur, resulting in the production of bio-resins. This undeniably serves as a promising candidate for competing with fossil-fuel-derived petroleum-based products. Thus, the aim of this review paper is to highlight aspects related to the production of bio-resins, including the chemical route of vegetable oil epoxidation process and its influencing factors, the reaction kinetics, bio-resins and the physico-chemical and mechanical properties of bio-resins, along with their applications. The resins industry has seen some remarkable progress towards the commercialisation of several bio-resins originating from vegetable oils, such as soybean oil, castor oil, and linseed oil. This success has undoubtedly intensified further efforts in fields related to bio-resin applications. Research and development is ongoing with the aim of customising a feasible formulation for the synthesis of bio-resins with the desired properties for catering to various applications