1
|
Wang P, Zheng T, Gan S, Yao J. Preparation of a high-performance conductive lignocellulose hydrogel by directly using non-detoxified bisulfite-pretreated corncob. Int J Biol Macromol 2024; 275:133695. [PMID: 38972648 DOI: 10.1016/j.ijbiomac.2024.133695] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/17/2024] [Revised: 06/18/2024] [Accepted: 07/04/2024] [Indexed: 07/09/2024]
Abstract
Biomass-based hydrogels have become a research hotspot because of their better biocompatibility. However, the preparation of biomass hydrogels is complicated, and they often need to be modified by introducing other substances. In this study, corncob pretreated with bisulfite (125-185 °C) was used as a raw material to prepare lignocellulose hydrogels. The results showed that directly using the pretreated sample without the washing step lowered the total hydrogel costs while preserving the lignosulfonate (LS) produced during pretreatment. The best tensile (54.1 kPa) and compressive (177.7 kPa) stresses were obtained for the hydrogel prepared from non-detoxified pretreated corncob at 165 °C (NCH-165). The sulfonic acid groups in LS could enhance the interaction between plant cellulose, thus improving its mechanical properties. The capacitor assembled from NCH-165 achieved an energy density of 236.1 Wh/kg at a power density of 499.7 W/kg and a high coulombic efficiency of more than 99 % after 2000 charge/discharge cycles. In conclusion, the present study simplifies the pathway for the preparation of flexible, conductive, and anti-freezing hydrogels by directly utilizing a non-detoxified bisulfite-pretreated corncob.
Collapse
Affiliation(s)
- Peikuan Wang
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, College of Chemical Engineering, Nanjing Forestry University, Nanjing 210037, China
| | - Tianran Zheng
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, College of Chemical Engineering, Nanjing Forestry University, Nanjing 210037, China.
| | - Shuyang Gan
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, College of Chemical Engineering, Nanjing Forestry University, Nanjing 210037, China
| | - Jianfeng Yao
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, College of Chemical Engineering, Nanjing Forestry University, Nanjing 210037, China.
| |
Collapse
|
2
|
Maharjan A, Choi W, Kim HT, Park JH. Catalytic hydrolysis of agar using magnetic nanoparticles: optimization and characterization. BIOTECHNOLOGY FOR BIOFUELS AND BIOPRODUCTS 2023; 16:193. [PMID: 38093358 PMCID: PMC10720145 DOI: 10.1186/s13068-023-02441-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 10/13/2023] [Accepted: 11/27/2023] [Indexed: 12/17/2023]
Abstract
BACKGROUND Agar is used as a gelling agent that possesses a variety of biological properties; it consists of the polysaccharides agarose and porphyrin. In addition, the monomeric sugars generated after agar hydrolysis can be functionalized for use in biorefineries and biofuel production. The main objective of this study was to develop a sustainable agar hydrolysis process for bioethanol production using nanotechnology. Peroxidase-mimicking Fe3O4-MNPs were applied for agar degradation to generate agar hydrolysate-soluble fractions amenable to Saccharomyces cerevisiae and Escherichia coli during fermentation. RESULTS Fe3O4-MNP-treated (Fe3O4-MNPs, 1 g/L) agar exhibited 0.903 g/L of reducing sugar, which was 21-fold higher than that of the control (without Fe3O4-MNP-treated). Approximately 0.0181% and 0.0042% of ethanol from 1% of agar was achieved using Saccharomyces cerevisiae and Escherichia coli, respectively, after process optimization. Furthermore, different analytical techniques (FTIR, SEM, TEM, EDS, XRD, and TGA) were applied to validate the efficiency of Fe3O4-MNPs in agar degradation. CONCLUSIONS To the best of our knowledge, Fe3O4-MNP-treated agar degradation for bioethanol production through process optimization is a simpler, easier, and novel method for commercialization.
Collapse
Affiliation(s)
- Anoth Maharjan
- Bio-Evaluation Center, Korea Research Institute of Bioscience and Biotechnology, Cheongju, 28116, Republic of Korea
| | - Wonho Choi
- 4D Convergence Technology Institute (National Key Technology Institute in University), Korea National University of Transportation, Jungpyeong, 27909, Republic of Korea
| | - Hee Taek Kim
- Department of Food Science and Technology, Chungnam National University, Daejeon, 34134, Republic of Korea
| | - Jung-Ho Park
- Bio-Evaluation Center, Korea Research Institute of Bioscience and Biotechnology, Cheongju, 28116, Republic of Korea.
- Department of Biosystems and Bioengineering, KRIBB School of Biotechnology, Korea University of Science and Technology (UST), 217 Gajeong-Ro, Yuseong-Gu, Daejeon, Korea.
| |
Collapse
|
3
|
Zhong N, Chandra R, Yamamoto M, Leskinen T, Granström T, Saddler J. Sulphite addition during steam pretreatment enhanced both enzyme-mediated cellulose hydrolysis and ethanol production. BIORESOUR BIOPROCESS 2022; 9:71. [PMID: 38647560 PMCID: PMC10991184 DOI: 10.1186/s40643-022-00556-w] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/15/2021] [Accepted: 06/01/2022] [Indexed: 11/10/2022] Open
Abstract
Sulphite addition during steam pretreatment of softwoods under acidic, neutral and alkaline conditions was assessed to try to minimize lignin condensation. Although pretreatment under neutral/alkaline conditions resulted in effective lignin sulphonation, non-uniform size reduction was observed. In contrast, acidic sulphite steam treatment at 210 °C for 10 min resulted in homogenous particle size reduction and water-insoluble component that was 62% carbohydrate and 33% lignin. This carbohydrate-rich substrate was readily hydrolyzed and fermented which indicated the lack of fermentation inhibitors in the steam-pretreated whole slurry. The use of high solid loading (25% w/v) resulted in a hydrolysis yield of 58% at an enzyme loading of 40 mg protein/g glucan and efficient fermentation (46.6 g/L of ethanol). This indicated that the addition of acidic sulphite at the steam pretreatment of softwoods improved both the enzymatic hydrolysis and fermentation of steam-pretreated whole slurries.
Collapse
Affiliation(s)
- Na Zhong
- Department of Wood Science, Faculty of Forestry, Forest Products Biotechnology and Bioenergy Group, The University of British Columbia, 2424 Main Mall, Vancouver, BC, Canada
- St1 Oy, Firdonkatu 2, Helsinki, Finland
| | - Richard Chandra
- Trinity Western University, 22500 University Dr, Langley, BC, Canada.
| | | | | | - Tom Granström
- VTT Technical Research Centre of Finland Ltd., 02044, Espoo, Finland
| | - Jack Saddler
- Department of Wood Science, Faculty of Forestry, Forest Products Biotechnology and Bioenergy Group, The University of British Columbia, 2424 Main Mall, Vancouver, BC, Canada.
| |
Collapse
|
4
|
Jawad Kadhum H, Murthy GS. Novel system design for high solid lignocellulosic biomass conversion. BIORESOURCE TECHNOLOGY 2022; 350:126897. [PMID: 35219787 DOI: 10.1016/j.biortech.2022.126897] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/10/2021] [Revised: 02/19/2022] [Accepted: 02/21/2022] [Indexed: 06/14/2023]
Abstract
A novel system (Oregon State University High Solids Reactor; OSU-HSR) was designed and constructed for enzymatic hydrolysis at ultrahigh solids content (40%) by promoting better mixing using low energy consumption in a horizontal reactor with a new impeller design and a controllable feeding unit. System performance was evaluated using separate hydrolysis and fermentation (SHF) and simultaneous saccharification and fermentation (SSF) methodologies. Using the dilute acid pretreated wheat straw as the substrate in the OSU-HSR system, the highest glucose (219.7 g/L) and ethanol (127.1 g/L) concentrations were achieved with the use of the SHF method while the highest ethanol concentration using SSF method was 134.5 g/L. The SSF method increased the return on investment to 12.21% with an estimated global warming potential of 54.5 g CO2 eq/MJ Ethanol. The OSU-HSR successfully provided effective mixing and different fed-batch schemes, and can be used for efficient biochemical conversion of lignocellulosic biomass into bio-chemicals and biofuels.
Collapse
Affiliation(s)
- Haider Jawad Kadhum
- Department of Biological and Ecological Engineering, Oregon State University, Corvallis, OR 97331, United States; College of Agriculture, Al-Qasim Green University, Babylon, Iraq.
| | - Ganti S Murthy
- Department of Biological and Ecological Engineering, Oregon State University, Corvallis, OR 97331, United States; Biociences and Biomedical Engineering, Indian Institute of Technology Indore, Indore, Madhya Pradesh 453552, India.
| |
Collapse
|
5
|
Zhou M, Tian X. Development of different pretreatments and related technologies for efficient biomass conversion of lignocellulose. Int J Biol Macromol 2022; 202:256-268. [PMID: 35032493 DOI: 10.1016/j.ijbiomac.2022.01.036] [Citation(s) in RCA: 54] [Impact Index Per Article: 18.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/05/2021] [Revised: 01/03/2022] [Accepted: 01/06/2022] [Indexed: 11/05/2022]
Abstract
Lignocellulose, a kind of biological resource widely existing in nature, which can be transformed into value-added biochemical products through saccharification, fermentation or chemical catalysis. Pretreatments are the necessary step to increase the accessibility and digestibility of lignocellulose. This paper comprehensively reviewed different pretreatment progress of lignocellulose in recent year, including mechanical/thermal, biological, inorganic solvent, organic solvent and unconventional physical-chemical pretreatments, focusing on quantifying the influence of pretreatments on subsequent biomass conversion. In addition, related pretreatment techniques such as genetic engineering, reactor configurations, downstream process and visualization technology of pretreatment were discussed. Finally, this review presented the challenge of lignocellulose pretreatment in the future.
Collapse
Affiliation(s)
- Min Zhou
- School of Life Sciences, Nanjing University, Nanjing 210023, People's Republic of China
| | - Xingjun Tian
- School of Life Sciences, Nanjing University, Nanjing 210023, People's Republic of China.
| |
Collapse
|
6
|
Zhao J, Xu Y, Wang W, Griffin J, Wang D. High Ethanol Concentration (77 g/L) of Industrial Hemp Biomass Achieved Through Optimizing the Relationship between Ethanol Yield/Concentration and Solid Loading. ACS OMEGA 2020; 5:21913-21921. [PMID: 32905407 PMCID: PMC7469648 DOI: 10.1021/acsomega.0c03135] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/29/2020] [Accepted: 08/05/2020] [Indexed: 05/10/2023]
Abstract
In this study, the relationships between ethanol yield/concentration and solid loading (6-21%) were investigated to enhance ethanol titer and avoid a random choice of solid loading for simultaneous saccharification and fermentation (SSF). Alkali-pretreated hemp biomass was used for SSF in four scenarios including Case I: 30 filter paper unit (FPU)-cellulase and 140 fungal xylanase unit (FXU)-hemicellulase/g-solid; Case II: 40 FPU-cellulase and 140 FXU-hemicellulase/g-solid; Case III: 30 FPU-cellulase and 140 FXU-hemicellulase/g-solid with 1% Tween80; and Case IV: 30 FPU-cellulase and 140 FXU-hemicellulase/g-solid with particle size reduction (<0.2 mm). Results showed that bioethanol yield and concentration had a negative linear (R 2 = 0.76-0.93) and quadratic (R 2 = 0.96-0.99) correlation with solid loading (6-21%), respectively. As compared to Case I and previous studies, an enhancement in ethanol yield and concentration through increasing cellulase dose (Case II) and adding Tween 80 (Case III) was overestimated, whereas particle size reduction (Case IV) extended the "solid effect", evidenced by the highest ethanol concentration (77 g/L) achieved from SSF at the focus point of a quadratic model. An interpretation of the relationship between ethanol yield/concentration and solid loading not only avoids a blind selection of solid loading for SSF but also reduces extra enzymes and water consumption.
Collapse
Affiliation(s)
- Jikai Zhao
- Department of Biological
and Agricultural Engineering, Kansas State
University, Manhattan, Kansas 66506, United States
| | - Youjie Xu
- Department of Biological
and Agricultural Engineering, Kansas State
University, Manhattan, Kansas 66506, United States
| | - Weiqun Wang
- Department of Food Nutrition Dietetics
& Health, Kansas State University, Manhattan, Kansas 66506, United States
| | - Jason Griffin
- John C. Pair Horticultural Center, Department of Horticulture &
Natural Resources, Kansas State University, Haysville, Kansas 67060, United States
| | - Donghai Wang
- Department of Biological
and Agricultural Engineering, Kansas State
University, Manhattan, Kansas 66506, United States
| |
Collapse
|
7
|
Lou H, He X, Cai C, Lan T, Pang Y, Zhou H, Qiu X. Enhancement and Mechanism of a Lignin Amphoteric Surfactant on the Production of Cellulosic Ethanol from a High-Solid Corncob Residue. JOURNAL OF AGRICULTURAL AND FOOD CHEMISTRY 2019; 67:6248-6256. [PMID: 31090409 DOI: 10.1021/acs.jafc.9b01208] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/09/2023]
Abstract
A lignin amphoteric surfactant and betaine could enhance the enzymatic hydrolysis of lignocellulose and recover cellulase. The effects of lignosulfonate quaternary ammonium salt (SLQA) and dodecyl dimethyl betaine (BS12) on enzymatic hydrolysis digestibility, ethanol yield, yeast cell viability, and other properties of high-solid enzymatic hydrolysis and fermentation of a corncob residue were studied in this research. The results suggested that SLQA and 1 g/L BS12 effectively improved the ethanol yield through enhancing enzymatic hydrolysis. SLQA had no significant effect on the yeast cell membrane and glucose fermentation. However, 5 g/L BS12 reduced the ethanol yield as a result of the fact that 5 g/L BS12 damaged the yeast cell membrane and inhibited the conversion of glucose to ethanol. Our research also suggested that 1 g/L BS12 enhanced the ethanol yield of corncob residue fermentation, which was attributed to the fact that lignin in the corncob adsorbed BS12 and decreased its concentration in solution to a safe level for the yeast.
Collapse
Affiliation(s)
| | | | | | - Tianqing Lan
- Yunnan Institute of Food Safety , Kunming University of Science and Technology , Kunming , Yunnan 650500 , People's Republic of China
| | | | - Haifeng Zhou
- College of Chemical and Environmental Engineering, Key Laboratory of Low Carbon Energy and Chemical Engineering , Shandong University of Science and Technology , Qingdao , Shandong 277590 , People's Republic of China
| | | |
Collapse
|
8
|
Dong C, Wang Y, Zhang H, Leu SY. Feasibility of high-concentration cellulosic bioethanol production from undetoxified whole Monterey pine slurry. BIORESOURCE TECHNOLOGY 2018; 250:102-109. [PMID: 29161568 DOI: 10.1016/j.biortech.2017.11.029] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/06/2017] [Revised: 11/08/2017] [Accepted: 11/09/2017] [Indexed: 05/15/2023]
Abstract
The economic feasibility of high-concentration cellulosic bioethanol production remains challenging because it requires easily available feedstock and low energy consumption process. Simultaneous saccharification and fermentation (SSF) of sulfite pretreated Momentary pine slurry at 20% (w/w) loadings increased ethanol concentration from 59.3 g/L to 68.5 g/L by washing strategy. Effects of inhibitors in pretreatment liquor were further investigated. Besides HMF, furfural and acetic acid, other inhibitors and/or their synergistic effects proved to be responsible for a lower fermentability. To bypass the inhibition and achieve high-efficient bioethanol concentration, a fermentation temperature of 28 °C was optimized for both cell growth and ethanol production. Under the optimal conditions with prehydrolyzed 25% (w/w) whole undetoxified slurry, a high ethanol concentration (up to 82.1 g/L) were produced with a yield of 205 kg/ton Monterey pine in the SSF. Thus, this high cellulosic bioethanol production from Monterey pine makes it a potential strategy for biofuel production.
Collapse
Affiliation(s)
- Chengyu Dong
- Department of Civil and Environmental Engineering, Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong Special Administrative Region
| | - Ying Wang
- Department of Civil and Environmental Engineering, Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong Special Administrative Region.
| | - Han Zhang
- Department of Civil and Environmental Engineering, Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong Special Administrative Region
| | - Shao-Yuan Leu
- Department of Civil and Environmental Engineering, Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong Special Administrative Region.
| |
Collapse
|
9
|
Liu L, Ren J, Zhang Y, Liu X, Ouyang J. Simultaneously separation of xylo-oligosaccharide and lignosulfonate from wheat straw magnesium bisulfite pretreatment spent liquor using ion exchange resin. BIORESOURCE TECHNOLOGY 2018; 249:189-195. [PMID: 29040854 DOI: 10.1016/j.biortech.2017.09.207] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/30/2017] [Revised: 09/28/2017] [Accepted: 09/30/2017] [Indexed: 06/07/2023]
Abstract
For wheat straw, an ideal bio-refinery process is that all three major components of biomass could be efficiently utilized to make high value chemicals, MBSP could directly convert the hemicelluloses and lignin into xylo-oligosaccharides and lignosulfonate. However, these value-added compounds still present in spent liquor and thus should be isolated as an individual product. In present work, a simple and efficient ion exchange process was developed for separating xylo-oligosaccharides and lignosulfonate simultaneously from spent liquor. D354 resin was selected for its high adsorption capacity of magnesium lignosulfonate and remarkable selectivity. 93.09% of XOS and 98.03% of lignosulfonate were recovered from the treated spent liquor in a fixed bed column with D354 resin. Overall, 1 L of MBSP spent liquor could coproduce 9.5 g XOS and 74 g lignosulfonate. These results offer an opportunity for complete and effective utilization of biomass by a novel integrated process coupling of MBSP and ion-exchange process.
Collapse
Affiliation(s)
- Lei Liu
- College of Chemical Engineering, Nanjing Forestry University, Nanjing 210037, People's Republic of China; School of Biology and Environment, Nanjing Polytechnic Institute, Nanjing 210048, People's Republic of China
| | - Jiwei Ren
- College of Forestry, Nanjing Forestry University, Nanjing 210037, People's Republic of China
| | - Yitong Zhang
- College of Chemical Engineering, Nanjing Forestry University, Nanjing 210037, People's Republic of China
| | - Xinlu Liu
- College of Chemical Engineering, Nanjing Forestry University, Nanjing 210037, People's Republic of China
| | - Jia Ouyang
- College of Chemical Engineering, Nanjing Forestry University, Nanjing 210037, People's Republic of China; Key Laboratory of Forest Genetics and Biotechnology of the Ministry of Education, Nanjing Forestry University, Nanjing 210037, China.
| |
Collapse
|
10
|
Li X, Zheng Y. Lignin-enzyme interaction: Mechanism, mitigation approach, modeling, and research prospects. Biotechnol Adv 2017; 35:466-489. [DOI: 10.1016/j.biotechadv.2017.03.010] [Citation(s) in RCA: 115] [Impact Index Per Article: 14.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/01/2016] [Revised: 02/19/2017] [Accepted: 03/23/2017] [Indexed: 01/23/2023]
|
11
|
Devendra LP, Kiran Kumar M, Pandey A. Evaluation of hydrotropic pretreatment on lignocellulosic biomass. BIORESOURCE TECHNOLOGY 2016; 213:350-358. [PMID: 27013188 DOI: 10.1016/j.biortech.2016.03.059] [Citation(s) in RCA: 21] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/09/2016] [Revised: 03/08/2016] [Accepted: 03/10/2016] [Indexed: 05/06/2023]
Abstract
The production of cellulosic ethanol from biomass is considered as a promising alternative to fossil fuels, providing a sustainable option for fuels production in an environmentally compatible manner. The presence of lignin poses a significant challenge for obtaining biofuels and bioproducts from biomass. Part of that problem involves understanding fundamental aspects of lignin structure which can provide a pathway for the development of improved technologies for biomass conversion. Hydrotropic pretreatment has several attractive features that make it an attractive alternative for biofuel production. This review highlights the recent developments on hydrotropic pretreatment processes for lignocellulosic biomass on a molecular structure basis for recalcitrance, with emphasis on lignin concerning chemical structure, transformation and recalcitrance. The review also evaluates the hydrotropic delignification in comparison to alkaline delignification on lignin reduction and surface coverage by lignin. The effect of hydrotrope pretreatment on enzymatic saccharification has also been discussed.
Collapse
Affiliation(s)
- Leena P Devendra
- Centre for Biofuels, National Institute for Interdisciplinary Science and Technology (CSIR), Trivandrum 695 019, India.
| | - M Kiran Kumar
- Centre for Biofuels, National Institute for Interdisciplinary Science and Technology (CSIR), Trivandrum 695 019, India
| | - Ashok Pandey
- Centre for Biofuels, National Institute for Interdisciplinary Science and Technology (CSIR), Trivandrum 695 019, India
| |
Collapse
|
12
|
Optimization of high solids fed-batch saccharification of sugarcane bagasse based on system viscosity changes. J Biotechnol 2015; 211:5-9. [DOI: 10.1016/j.jbiotec.2015.06.422] [Citation(s) in RCA: 47] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/18/2015] [Revised: 06/12/2015] [Accepted: 06/26/2015] [Indexed: 11/23/2022]
|
13
|
Qureshi AS, Zhang J, Bao J. High ethanol fermentation performance of the dry dilute acid pretreated corn stover by an evolutionarily adapted Saccharomyces cerevisiae strain. BIORESOURCE TECHNOLOGY 2015; 189:399-404. [PMID: 25930238 DOI: 10.1016/j.biortech.2015.04.025] [Citation(s) in RCA: 22] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/16/2015] [Revised: 04/08/2015] [Accepted: 04/09/2015] [Indexed: 05/15/2023]
Abstract
Ethanol fermentation was investigated at the high solids content of the dry dilute sulfuric acid pretreated corn stover feedstock using an evolutionary adapted Saccharomyces cerevisiae DQ1 strain. The evolutionary adaptation was conducted by successively transferring the S. cerevisiae DQ1 cells into the inhibitors containing corn stover hydrolysate every 12h and finally a stable yeast strain was obtained after 65 days' continuous adaptation. The ethanol fermentation performance using the adapted strain was significantly improved with the high ethanol titer of 71.40 g/L and the high yield of 80.34% in the simultaneous saccharification and fermentation (SSF) at 30% solids content. No wastewater was generated from pretreatment to fermentation steps. The results were compared with the published cellulosic ethanol fermentation cases, and the obvious advantages of the present work were demonstrated not only at the high ethanol titer and yield, but also the significant reduction of wastewater generation and potential cost reduction.
Collapse
Affiliation(s)
- Abdul Sattar Qureshi
- State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
| | - Jian Zhang
- State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China.
| | - Jie Bao
- State Key Laboratory of Bioreactor Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China.
| |
Collapse
|
14
|
Cheng N, Yamamoto Y, Koda K, Tamai Y, Uraki Y. Amphipathic lignin derivatives to accelerate simultaneous saccharification and fermentation of unbleached softwood pulp for bioethanol production. BIORESOURCE TECHNOLOGY 2014; 173:104-109. [PMID: 25291627 DOI: 10.1016/j.biortech.2014.09.093] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/04/2014] [Revised: 09/17/2014] [Accepted: 09/18/2014] [Indexed: 05/16/2023]
Abstract
Amphipathic lignin derivatives (A-LDs) were already demonstrated to improve enzymatic saccharification of lignocellulose. Based on this knowledge, two kinds of A-LDs prepared from black liquor of soda pulping of Japanese cedar were applied to a fed-batch simultaneous saccharification and fermentation (SSF) process for unbleached soda pulp of Japanese cedar to produce bioethanol. Both lignin derivatives slightly accelerated yeast fermentation of glucose but not inhibited it. In addition, ethanol yields based on the theoretical maximum ethanol production in the fed-batch SSF process was increased from 49% without A-LDs to 64% in the presence of A-LDs.
Collapse
Affiliation(s)
- Ningning Cheng
- Graduate School of Agriculture, Hokkaido University, Sapporo 060-8589, Japan
| | - Yoko Yamamoto
- Graduate School of Agriculture, Hokkaido University, Sapporo 060-8589, Japan
| | - Keiichi Koda
- Research Faculty of Agriculture, Hokkaido University, Sapporo 060-8589, Japan
| | - Yutaka Tamai
- Research Faculty of Agriculture, Hokkaido University, Sapporo 060-8589, Japan
| | - Yasumitsu Uraki
- Research Faculty of Agriculture, Hokkaido University, Sapporo 060-8589, Japan
| |
Collapse
|
15
|
Zhu JQ, Qin L, Li BZ, Yuan YJ. Simultaneous saccharification and co-fermentation of aqueous ammonia pretreated corn stover with an engineered Saccharomyces cerevisiae SyBE005. BIORESOURCE TECHNOLOGY 2014; 169:9-18. [PMID: 25016219 DOI: 10.1016/j.biortech.2014.06.085] [Citation(s) in RCA: 19] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/07/2014] [Revised: 06/23/2014] [Accepted: 06/24/2014] [Indexed: 06/03/2023]
Abstract
Co-fermentation of glucose and xylose from lignocelluloses is an efficient approach to increasing ethanol production. Simultaneous saccharification and co-fermentation (SSCF) of corn stover pretreated with aqueous ammonia was performed using engineered yeast with xylose utilization pathway. Thus far, the effect of the several key factors on SSCF was investigated, including temperature, inoculation size, pre-hydrolysis and pH. Ethanol concentration was achieved to 36.5 g/L during SSCF process with 6% glucan loading. The addition of Tween 20 reduced enzyme loading, i.e., from 15 to 7.5 FPU/gglucan with the same final ethanol concentration. The ethanol concentration was achieved to 70.1g/L at 12% glucan loading. Yeast feeding, combined with substrate and enzyme feeding, was proved to be an efficient approach for SSCF with high solid loading.
Collapse
Affiliation(s)
- Jia-Qing Zhu
- Key Laboratory of Systems Bioengineering, Ministry of Education, Tianjin University, Tianjin 300072, PR China; Center of Synthetic Biology, Collaborative Innovation Center of Chemical Science and Engineering (Tianjin), School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, PR China
| | - Lei Qin
- Key Laboratory of Systems Bioengineering, Ministry of Education, Tianjin University, Tianjin 300072, PR China; Center of Synthetic Biology, Collaborative Innovation Center of Chemical Science and Engineering (Tianjin), School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, PR China
| | - Bing-Zhi Li
- Key Laboratory of Systems Bioengineering, Ministry of Education, Tianjin University, Tianjin 300072, PR China; Center of Synthetic Biology, Collaborative Innovation Center of Chemical Science and Engineering (Tianjin), School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, PR China.
| | - Ying-Jin Yuan
- Key Laboratory of Systems Bioengineering, Ministry of Education, Tianjin University, Tianjin 300072, PR China; Center of Synthetic Biology, Collaborative Innovation Center of Chemical Science and Engineering (Tianjin), School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, PR China
| |
Collapse
|
16
|
Zhou S, Weimer PJ, Hatfield RD, Runge TM, Digman M. Improving ethanol production from alfalfa stems via ambient-temperature acid pretreatment and washing. BIORESOURCE TECHNOLOGY 2014; 170:286-292. [PMID: 25151072 DOI: 10.1016/j.biortech.2014.08.002] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/27/2014] [Revised: 08/01/2014] [Accepted: 08/02/2014] [Indexed: 05/27/2023]
Abstract
The concept of co-production of liquid fuel (ethanol) along with animal feed on farm was proposed, and the strategy of using ambient-temperature acid pretreatment, ensiling and washing to improve ethanol production from alfalfa stems was investigated. Alfalfa stems were separated and pretreated with sulfuric acid at ambient-temperature after harvest, and following ensiling, after which the ensiled stems were subjected to simultaneous saccharification and fermentation (SSF) for ethanol production. Ethanol yield was improved by ambient-temperature sulfuric acid pretreatment before ensiling, and by washing before SSF. It was theorized that the acid pretreatment at ambient temperature partially degraded hemicellulose, and altered cell wall structure, resulted in improved cellulose accessibility, whereas washing removed soluble ash in substrates which could inhibit the SSF. The pH of stored alfalfa stems can be used to predict the ethanol yield, with a correlation coefficient of +0.83 for washed alfalfa stems.
Collapse
Affiliation(s)
- Shengfei Zhou
- Department of Biological System Engineering, University of Wisconsin, Agricultural Engineering Building, Madison, WI 53706, USA.
| | - Paul J Weimer
- USDA-ARS, U.S. Dairy Forage Research Center, Madison, WI 53706, USA.
| | - Ronald D Hatfield
- USDA-ARS, U.S. Dairy Forage Research Center, Madison, WI 53706, USA.
| | - Troy M Runge
- Department of Biological System Engineering, University of Wisconsin, Agricultural Engineering Building, Madison, WI 53706, USA.
| | - Matthew Digman
- KUHN North America, 1501 West Seventh Avenue, Brodhead, WI 53520, USA.
| |
Collapse
|
17
|
Lou H, Wu S, Li X, Lan T, Yang D, Pang Y, Qiu X, Li X, Huang J. Improving rheology and enzymatic hydrolysis of high-solid corncob slurries by adding lignosulfonate and long-chain fatty alcohols. JOURNAL OF AGRICULTURAL AND FOOD CHEMISTRY 2014; 62:8430-8436. [PMID: 25111907 DOI: 10.1021/jf502534s] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/03/2023]
Abstract
The effects of lignosulfonate (SXSL) and long-chain fatty alcohols (LFAs) on the rheology and enzymatic hydrolysis of high-solid corncob slurries were investigated. The application of 2.5% (w/w) SXSL increased the substrate enzymatic digestibility (SED) of high-solid corncob slurries at 72 h from 31.7 to 54.0%, but meanwhile it increased the slurry's yield stress and complex viscosity to make the slurry difficult to stir and pump. The smallest molecular weight (MW) SXSL fraction had the strongest enhancement on SED. The SXSL fraction with large MW had a negative effect on rheology. n-Octanol (C8) and n-decanol (C10) improved the rheological properties of high-solid slurry and are strong enough to counteract the negative effect of SXSL. Furthermore, C8 and C10 clearly enhanced the enzymatic hydrolysis of high-solid corncob slurries with and without SXSL. A mechanism was proposed to explain the observed negative effect of SXSL and the positive effect of LFAs on the rheological properties.
Collapse
Affiliation(s)
- Hongming Lou
- School of Chemistry and Chemical Engineering and ‡State Key Laboratory of Pulp and Paper Engineering, South China University of Technology , Guangzhou, China
| | | | | | | | | | | | | | | | | |
Collapse
|
18
|
Zhou H, Lan T, Dien BS, Hector RE, Zhu JY. Comparisons of fiveSaccharomyces cerevisiaestrains for ethanol production from SPORL-pretreated lodgepole pine. Biotechnol Prog 2014; 30:1076-83. [DOI: 10.1002/btpr.1937] [Citation(s) in RCA: 15] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/07/2014] [Revised: 05/08/2014] [Indexed: 12/30/2022]
Affiliation(s)
- Haifeng Zhou
- School of Chemistry Chemical Eng.; South China University Technol.; Guangzhou China
- USDA Forest Service, Forest Products Laboratory; Madison WI
| | - Tianqing Lan
- School of Light Industry and Food Sciences; Kunming Polytechnic University; Kunming China
- USDA Forest Service, Forest Products Laboratory; Madison WI
| | - Bruce S. Dien
- USDA Agricultural Research Service; National Center for Agricultural Utilization Research; Peoria IL
| | - Ronald E. Hector
- USDA Agricultural Research Service; National Center for Agricultural Utilization Research; Peoria IL
| | - J. Y. Zhu
- USDA Forest Service, Forest Products Laboratory; Madison WI
| |
Collapse
|
19
|
Ramachandriya KD, Wilkins M, Pardo-Planas O, Atiyeh HK, Dunford NT, Hiziroglu S. Simultaneous saccharification and fermentation of Eastern redcedar heartwood and sapwood using a novel size reduction technique. BIORESOURCE TECHNOLOGY 2014; 161:1-9. [PMID: 24675429 DOI: 10.1016/j.biortech.2014.03.005] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/09/2014] [Revised: 02/27/2014] [Accepted: 03/01/2014] [Indexed: 06/03/2023]
Abstract
This study investigated the effect of two wood zones (sapwood versus heartwood) and size reduction techniques [Crumbles® (Crumbles® is a registered trademark of Forest Concepts, LLC, Auburn, WA, USA) particles versus ground particles] on wood glucan-to-ethanol yield after acid bisulfite pretreatment and simultaneous saccharification and fermentation (SSF) of Eastern redcedar. SSFs were conducted at 8% solids loading (w/w dry basis) using Accellerase® 1500 at a loading of 46FPU/g glucan and Saccharomyces cerevisiae D5A for ethanol fermentation. The size reduction technique had no effect on ethanol yield. However, sapwood glucan-to-ethanol yields were significantly greater than heartwood yields. The highest wood glucan-to-ethanol yield of 187L/dryMg (95% of theoretical) was achieved with sapwood crumbled particles in 240h. Ground sapwood, crumbled heartwood and ground heartwood achieved ethanol yields of 89%, 81% and 80% of theoretical in 240h, respectively. Preliminary mass balances showed 100% glucan recovery with crumbled sapwood and extensive (72%) delignification.
Collapse
Affiliation(s)
| | - Mark Wilkins
- Department of Biosystems and Agricultural Engineering, Oklahoma State University, Stillwater, OK 74078, USA.
| | - Oscar Pardo-Planas
- Department of Biosystems and Agricultural Engineering, Oklahoma State University, Stillwater, OK 74078, USA
| | - Hasan K Atiyeh
- Department of Biosystems and Agricultural Engineering, Oklahoma State University, Stillwater, OK 74078, USA
| | - Nurhan T Dunford
- Department of Biosystems and Agricultural Engineering, Oklahoma State University, Stillwater, OK 74078, USA
| | - Salim Hiziroglu
- Department of Natural Resource Ecology and Management, Oklahoma State University, Stillwater, OK 74078, USA
| |
Collapse
|
20
|
Zhang C, Houtman C, Zhu J. Using low temperature to balance enzymatic saccharification and furan formation during SPORL pretreatment of Douglas-fir. Process Biochem 2014. [DOI: 10.1016/j.procbio.2013.12.017] [Citation(s) in RCA: 31] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
|
21
|
Zhou H, Leu SY, Wu X, Zhu JY, Gleisner R, Yang D, Qiu X, Horn E. Comparisons of high titer ethanol production and lignosulfonate properties by SPORL pretreatment of lodgepole pine at two temperatures. RSC Adv 2014. [DOI: 10.1039/c4ra03608e] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/25/2022] Open
Abstract
Mountain pine beetle killed lodgepole pine wood chips were pretreated by SPORL at 180 °C for 25 min and 165 °C for 75 min using the same chemical loadings, which represent the same pretreatment severity.
Collapse
Affiliation(s)
- Haifeng Zhou
- School of Chem. Chem. Eng
- South China Univ. Technol
- Guangzhou, China
- USDA Forest Service
- Forest Products Laboratory
| | - Shao-Yuan Leu
- USDA Forest Service
- Forest Products Laboratory
- Madison, USA
- Dept. Civil Environ. Eng
- Hong Kong Polytechnic University
| | - Xiaolei Wu
- School of Chem. Chem. Eng
- South China Univ. Technol
- Guangzhou, China
| | - J. Y. Zhu
- USDA Forest Service
- Forest Products Laboratory
- Madison, USA
| | | | - Dongjie Yang
- School of Chem. Chem. Eng
- South China Univ. Technol
- Guangzhou, China
| | - Xueqing Qiu
- School of Chem. Chem. Eng
- South China Univ. Technol
- Guangzhou, China
| | - Eric Horn
- BioPulping International, Inc
- Madison, USA
| |
Collapse
|
22
|
Raddadi N, Cherif A, Daffonchio D, Fava F. Halo-alkalitolerant and thermostable cellulases with improved tolerance to ionic liquids and organic solvents from Paenibacillus tarimensis isolated from the Chott El Fejej, Sahara desert, Tunisia. BIORESOURCE TECHNOLOGY 2013; 150:121-128. [PMID: 24161550 DOI: 10.1016/j.biortech.2013.09.089] [Citation(s) in RCA: 34] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/23/2013] [Revised: 09/19/2013] [Accepted: 09/21/2013] [Indexed: 06/02/2023]
Abstract
The wide number of industrial processes applying cellulases highlights the importance of discovering robust enzymes able to work under harsh conditions. In this study, carboxymethyl cellulase (CMCase) activity of Paenibacillus tarimensis was characterized. A high activity was observed in pH range 3.0-10.5 and 9 mM-5 M NaCl. In high salt buffer at 80°C, >80% and >76% of relative activity was retained at 20% of the ionic liquids (ILs) [EMIM]Ac and [BMIM]Cl; while >40% was detected with 40% [BMIM]Cl. Five CMCases were detected by renaturing SDS-PAGE. Their activity was retained in presence of 1.7 up to 5 M NaCl (for CMC1) or 4.6 M KCl; 5% organic solvents or 10 mM bivalent ions, EDTA and heavy metals; under neutral and halo-alkaline conditions. These cellulases stabile and highly functional under harsh conditions are promising candidates for application in detergents, textiles, paper/pulp industry; and simultaneous ILs treatment-saccharification of lignocellulose.
Collapse
Affiliation(s)
- Noura Raddadi
- Dipartimento di Ingegneria Civile, Chimica, Ambientale e dei Materiali (DICAM), Università di Bologna, I-40131 Bologna, Italy.
| | | | | | | |
Collapse
|
23
|
Ramachandriya KD, Wilkins M, Atiyeh HK, Dunford NT, Hiziroglu S. Effect of high dry solids loading on enzymatic hydrolysis of acid bisulfite pretreated Eastern redcedar. BIORESOURCE TECHNOLOGY 2013; 147:168-176. [PMID: 23994698 DOI: 10.1016/j.biortech.2013.08.048] [Citation(s) in RCA: 17] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/11/2013] [Revised: 08/06/2013] [Accepted: 08/08/2013] [Indexed: 05/15/2023]
Abstract
This study investigates hydrolysis of cellulose from Eastern redcedar to glucose at high solids loading. Enzymatic hydrolysis of pretreated redcedar was performed with 0.5 ml Accelerase® 1500/g glucan (46 FPU/g glucan) using dry solids loading from 2% to 20% (w/w). Rheological challenges observed at high solids loading were overcome by adding stainless steel balls to shake flask reactors. The highest glucose concentration, 126 g/L (84% glucan-to-glucose yield), was obtained using 20% solids loading with stainless steel balls as a mixing aid. This enzymatic hydrolyzate was fermented into ethanol using Saccharomyces cerevisiae D5A to produce 52 g/L of ethanol (corresponding to 166 L/dry Mg of redcedar). Reducing enzyme dosage at 16% solids loading from 46 to 11.5 FPU/g glucan reduced glucan-to-glucose yields. This study has demonstrated the possibility of extracting sugars from the invasive species of Eastern redcedar with high solid loadings and their conversion into ethanol.
Collapse
Affiliation(s)
- Karthikeyan D Ramachandriya
- Department of Biosystems and Agricultural Engineering, Oklahoma State University, Stillwater, OK 74078, United States
| | - Mark Wilkins
- Department of Biosystems and Agricultural Engineering, Oklahoma State University, Stillwater, OK 74078, United States.
| | - Hasan K Atiyeh
- Department of Biosystems and Agricultural Engineering, Oklahoma State University, Stillwater, OK 74078, United States
| | - Nurhan T Dunford
- Department of Biosystems and Agricultural Engineering, Oklahoma State University, Stillwater, OK 74078, United States
| | - Salim Hiziroglu
- Department of Natural Resource Ecology and Management, Oklahoma State University, Stillwater, OK 74078, United States
| |
Collapse
|
24
|
Zhou H, Zhu JY, Luo X, Leu SY, Wu X, Gleisner R, Dien BS, Hector RE, Yang D, Qiu X, Horn E, Negron J. Bioconversion of Beetle-Killed Lodgepole Pine Using SPORL: Process Scale-up Design, Lignin Coproduct, and High Solids Fermentation without Detoxification. Ind Eng Chem Res 2013. [DOI: 10.1021/ie402873y] [Citation(s) in RCA: 55] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/31/2022]
Affiliation(s)
- Haifeng Zhou
- School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou, China
- USDA
Forest Service, Forest Products Laboratory, Madison, Wisconsin, United States
| | - J. Y. Zhu
- USDA
Forest Service, Forest Products Laboratory, Madison, Wisconsin, United States
| | - Xiaolin Luo
- USDA
Forest Service, Forest Products Laboratory, Madison, Wisconsin, United States
- College of Material Engineering, Fujian Agriculture and Forestry University, Fuzhou, China
| | - Shao-Yuan Leu
- USDA
Forest Service, Forest Products Laboratory, Madison, Wisconsin, United States
- Department
of Civil Environmental Engineering, Hong Kong Polytechnic University, Kowloon, Hong Kong
| | - Xiaolei Wu
- School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou, China
| | - Roland Gleisner
- USDA
Forest Service, Forest Products Laboratory, Madison, Wisconsin, United States
| | - Bruce S. Dien
- USDA
Agricultural Research Service, National Center for Agricultural Utilization Research, Peoria, Illlinois, United States
| | - Ronald E. Hector
- USDA
Agricultural Research Service, National Center for Agricultural Utilization Research, Peoria, Illlinois, United States
| | - Dongjie Yang
- School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou, China
| | - Xueqing Qiu
- School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou, China
| | - Eric Horn
- BioPulping International, Inc., Madison, Wisconsin, United States
| | - Jose Negron
- USDA
Forest Service, Rocky Mountain Research Station, Fort Collins, Colorado, United States
| |
Collapse
|
25
|
Mou HY, Orblin E, Kruus K, Fardim P. Topochemical pretreatment of wood biomass to enhance enzymatic hydrolysis of polysaccharides to sugars. BIORESOURCE TECHNOLOGY 2013; 142:540-5. [PMID: 23774220 DOI: 10.1016/j.biortech.2013.05.046] [Citation(s) in RCA: 21] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/28/2013] [Revised: 05/13/2013] [Accepted: 05/15/2013] [Indexed: 05/05/2023]
Abstract
The surface chemistry of milled birch and pine wood pretreated by ionic liquid, hydrothermal and hydrotropic methods, followed by enzymatic hydrolysis was studied in this work. Surface coverage by lignin was measured by X-ray photoelectron spectroscopy (XPS), time-of-flight secondary ion mass spectrometry (ToF-SIMS) was used to describe the surface chemical composition after pretreatment in detail, and the morphology after pretreatment was investigated by FE-SEM. Ionic liquid (1-ethyl-3-methylimidazolium acetate, 1-butyl-3-methylimidazolium chloride) pretreatment at room temperature made the samples swell but did not dissolve the wood. Comparing the surface coverage by lignin, both in the case of birch and pine wood, hydrotropic worked best to remove the lignin hampering enzymatic hydrolysis. ToF-SIMS supported this finding, and showed that in birch, the carbohydrates were degraded more than in pine after hydrotropic pretreatment. The glucose yield of birch was improved by hydrotropic pretreatment from 5.1% to 83.9%, more significantly than in case of pine.
Collapse
Affiliation(s)
- Hong-Yan Mou
- Laboratory of Fibre and Cellulose Technology, Åbo Akademi University, Porthansgatan 3, FI-20500 Turku, Finland.
| | | | | | | |
Collapse
|
26
|
Zhou H, Lou H, Yang D, Zhu JY, Qiu X. Lignosulfonate To Enhance Enzymatic Saccharification of Lignocelluloses: Role of Molecular Weight and Substrate Lignin. Ind Eng Chem Res 2013. [DOI: 10.1021/ie401085k] [Citation(s) in RCA: 104] [Impact Index Per Article: 8.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/01/2023]
Affiliation(s)
- Haifeng Zhou
- Forest Products Laboratory,
Forest Service, U.S. Department of Agriculture, Madison, Wisconsin 53726, United States
| | - Hongming Lou
- Forest Products Laboratory,
Forest Service, U.S. Department of Agriculture, Madison, Wisconsin 53726, United States
| | | | - J. Y. Zhu
- Forest Products Laboratory,
Forest Service, U.S. Department of Agriculture, Madison, Wisconsin 53726, United States
| | | |
Collapse
|
27
|
Li HQ, Li CL, Sang T, Xu J. Pretreatment on Miscanthus lutarioriparious by liquid hot water for efficient ethanol production. BIOTECHNOLOGY FOR BIOFUELS 2013; 6:76. [PMID: 23663476 PMCID: PMC3664608 DOI: 10.1186/1754-6834-6-76] [Citation(s) in RCA: 39] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/04/2013] [Accepted: 05/08/2013] [Indexed: 05/08/2023]
Abstract
BACKGROUND The C4 perennial grass Miscanthus giganteus has proved to be a promising bio-energy crop. However, the biomass recalcitrance is a major challenge in biofuel production. Effective pretreatment is necessary for achieving a high efficiency in converting the crop to fermentable sugars, and subsequently biofuels and other valued products. RESULTS Miscanthus lutarioriparious was pretreated with a liquid hot water (LHW) reactor. Between the pretreatment severity (PS) of 2.56-4.71, the solid recovery was reduced; cellulose recovery remained nearly unchanged; and the Klason lignin content was slightly increased which was mainly due to the dissolving of hemicellulose and the production of a small amount of pseudo-lignin. The result shows that a LHW PS of 4.71 could completely degrade the hemicellulose in Miscanthus. Hemicellulose removal dislodged the enzymatic barrier of cellulose, and the ethanol conversion of 98.27% was obtained. CONCLUSIONS Our study demonstrated that LHW served as an effective pretreatment in case that Miscanthus lutarioriparious was used for ethanol production by simultaneous saccharification and fermentation. The combination and the pretreatment method of Miscanthus feedstock holds a great potential for biofuel production.
Collapse
Affiliation(s)
- Hong-Qiang Li
- National Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing, 100190, People’s Republic of China
| | - Cheng-Lan Li
- National Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing, 100190, People’s Republic of China
| | - Tao Sang
- Key Laboratory Plant Resources and State Key Laboratory of Systematic & Evolutionary Botany, Institute of Botany, Chinese Academy of Sciences, Beijing, 100093, People’s Republic of China
| | - Jian Xu
- National Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing, 100190, People’s Republic of China
| |
Collapse
|
28
|
Elliston A, Collins SR, Wilson DR, Roberts IN, Waldron KW. High concentrations of cellulosic ethanol achieved by fed batch semi simultaneous saccharification and fermentation of waste-paper. BIORESOURCE TECHNOLOGY 2013; 134:117-26. [PMID: 23500568 PMCID: PMC3629557 DOI: 10.1016/j.biortech.2013.01.084] [Citation(s) in RCA: 28] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/28/2012] [Revised: 01/14/2013] [Accepted: 01/16/2013] [Indexed: 05/24/2023]
Abstract
A fundamental goal of second generation ethanol production is to increase the ethanol concentration to 10% (v/v) or more to optimise distillation costs. Semi simultaneous saccharification and fermentations (SSSF) were conducted at small pilot scale (5L) utilising fed-batch additions of solid shredded copier paper substrate. Early addition of Accellerase® 1500 at 16 FPU/g substrate and 30 U/g β-glucosidase followed by substrate only batch addition allowed low final equivalent enzyme concentrations to be achieved (3.7 FPU/g substrate) whilst maintaining digestion. Batch addition resulted in a cumulative substrate concentration equivalent to 65% (w/v). This in turn resulted in the production of high concentrations of ethanol (11.6% v/v). The success of this strategy relied on the capacity of the bioreactor to perform high shear mixing as required. Further research into the timing and number of substrate additions could lead to further improvement in overall yields from the 65.5% attained.
Collapse
Affiliation(s)
| | | | | | | | - Keith W. Waldron
- Corresponding author. Tel.: +44 (0)1603 255385; fax: +44 (0)1603 507723.
| |
Collapse
|
29
|
Wang ZJ, Lan TQ, Zhu JY. Lignosulfonate and elevated pH can enhance enzymatic saccharification of lignocelluloses. BIOTECHNOLOGY FOR BIOFUELS 2013; 6:9. [PMID: 24188090 PMCID: PMC3563490 DOI: 10.1186/1754-6834-6-9] [Citation(s) in RCA: 67] [Impact Index Per Article: 5.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/31/2012] [Accepted: 09/13/2012] [Indexed: 05/02/2023]
Abstract
BACKGROUND Nonspecific (nonproductive) binding (adsorption) of cellulase by lignin has been identified as a key barrier to reduce cellulase loading for economical sugar and biofuel production from lignocellulosic biomass. Sulfite Pretreatment to Overcome Recalcitrance of Lignocelluloses (SPORL) is a relatively new process, but demonstrated robust performance for sugar and biofuel production from woody biomass especially softwoods in terms of yields and energy efficiencies. This study demonstrated the role of lignin sulfonation in enhancing enzymatic saccharification of lignocelluloses - lignosulfonate from SPORL can improve enzymatic hydrolysis of lignocelluloses, contrary to the conventional belief that lignin inhibits enzymatic hydrolysis due to nonspecific binding of cellulase. RESULTS The study found that lignosulfonate from SPORL pretreatment and from a commercial source inhibits enzymatic hydrolysis of pure cellulosic substrates at low concentrations due to nonspecific binding of cellulase. Surprisingly, the reduction in enzymatic saccharification efficiency of a lignocellulosic substrate was fully recovered as the concentrations of these two lignosulfonates increased. We hypothesize that lignosulfonate serves as a surfactant to enhance enzymatic hydrolysis at higher concentrations and that this enhancement offsets its inhibitive effect from nonspecific binding of cellulase, when lignosulfonate is applied to lignocellulosic solid substrates. Lignosulfonate can block nonspecific binding of cellulase by bound lignin on the solid substrates, in the same manner as a nonionic surfactant, to significantly enhance enzymatic saccharification. This enhancement is linearly proportional to the amount of lignosulfonate applied which is very important to practical applications. For a SPORL-pretreated lodgepole pine solid, 90% cellulose saccharification was achieved at cellulase loading of 13 FPU/g glucan with the application of its corresponding pretreatment hydrolysate coupled with increasing hydrolysis pH to above 5.5 compared with only 51% for the control run without lignosulfonate at pH 5.0. The pH-induced lignin surface modification at pH 5.5 further reduced nonspecific binding of cellulase by lignosulfonate. CONCLUSIONS The results reported in this study suggest significant advantages for SPORL-pretreatment in terms of reducing water usage and enzyme dosage, and simplifying process integration, i.e., it should eliminate washing of SPORL solid fraction for direct simultaneous enzymatic saccharification and combined fermentation of enzymatic and pretreatment hydrolysates (SSCombF). Elevated pH 5.5 or higher, rather than the commonly believed optimal and widely practiced pH 4.8-5.0, should be used in conducting enzymatic saccharification of lignocelluloses.
Collapse
Affiliation(s)
- ZJ Wang
- Key Lab of Paper Science & Technology, Shandong Polytechnic University, Jinan, China
- US Forest Service, Forest Products Laboratory, Madison, WI, USA
| | - TQ Lan
- US Forest Service, Forest Products Laboratory, Madison, WI, USA
- College of Light Industry and Food Sciences, South China University of Technology, Guangzhou, China
| | - JY Zhu
- US Forest Service, Forest Products Laboratory, Madison, WI, USA
| |
Collapse
|