Water use and its recycling in microalgae cultivation for biofuel application

Coupling dairy wastewaters for nutritional balancing and water recycling: sustainable heterologous 2-phenylethanol production by engineered cyanobacteria

Microalgae biotechnology is hampered by the high production costs and the massive usage of water during large-volume cultivations. These drawbacks can be softened by the production of high-value compounds and by adopting metabolic engineering strategies to improve their performances and productivity. Today, the most sustainable approach is the exploitation of industrial wastewaters for microalgae cultivation, which couples valuable biomass production with water resource recovery. Among the food processing sectors, the dairy industry generates the largest volume of wastewaters through the manufacturing process. These effluents are typically rich in dissolved organic matter and nutrients, which make it a challenging and expensive waste stream for companies to manage. Nevertheless, these rich wastewaters represent an appealing resource for microalgal biotechnology. In this study, we propose a sustainable approach for high-value compound production from dairy wastewaters through cyanobacteria. This strategy is based on a metabolically engineered strain of the model cyanobacterium Synechococcus elongatus PCC 7942 (already published elsewhere) for 2-phenylethanol (2-PE). 2-PE is a high-value aromatic compound that is widely employed as a fragrance in the food and cosmetics industry thanks to its pleasant floral scent. First, we qualitatively assessed the impact of four dairy effluents on cyanobacterial growth to identify the most promising substrates. Both tank-washing water and the liquid effluent of exhausted sludge resulted as suitable nutrient sources. Thus, we created an ideal buffer system by combining the two wastewaters while simultaneously providing balanced nutrition and completely avoiding the need for fresh water. The combination of 75% liquid effluent of exhausted sludge and 25% tank-washing water with a fine-tuning ammonium supplementation yielded 180 mg L-1 of 2-PE and a biomass concentration of 0.6 gDW L-1 within 10 days. The mixture of 90% exhausted sludge and 10% washing water produced the highest yield of 2-PE (205 mg L-1) and biomass accumulation (0.7 gDW L-1), although in 16 days. Through these treatments, the phosphates were completely consumed, and nitrogen was removed in a range of 74%-77%. Overall, our approach significantly valorized water recycling and the exploitation of valuable wastewaters to circularly produce marketable compounds via microalgae biotechnology, laying a promising groundwork for subsequent implementation and scale-up.

A fungal-algal self-flocculation system and its application to treat filter sludge leachate in the sugar industry

The efficient and economical treatment of wastewater using microalgae has attracted much attention. However, harvesting microalgae cells from treated wastewater remains challenging. In the present study, a Chlorella vulgaris suspension containing filamentous fungi Aspergillus niger and Chaetomium gracile was successfully used to construct a self-flocculating system, with a microalgae flocculation efficiency of 99.6% achieved by gravity sedimentation within 4 h. The diameter of fungi played an important role in determining flocculation efficiency, and the optimal particle size was 10 mm. Scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR) results indicated that the sweeping action of fungal mycelia and the interaction between the functional groups of fungi and the C. vulgaris surface contributed to improve flocculation. Co-cultivation of C. vulgaris and fungi could effectively remove 83.53%, 94.45% and 76.88% of total phosphorus, total nitrogen and chemical oxygen demand, respectively, from the sludge leachate from a sugar mill. The fungal-algal biomass reached 5.75 g/L. Herein, the constructed self-flocculation system had coupled efficient flocculation of C. vulgaris with removal of pollutants from wastewater in a short period of time, and providing a green, pollution-free, low-cost method for simultaneous wastewater treatment and the production of high quality biomass.

Microalgal capture of carbon dioxide: A carbon sink or source?

The rapidly evolving global warming is triggering all levels of actions to reduce industrial carbon emissions, while capturing carbon dioxide of industrial origin via microalgae has attracted increasing attention. This article attempted to offer preliminary analysis on the carbon capture potential of microalgal cultivation. It was shown that the energy consumption-associated with operation and nutrient input could significantly contribute to indirect carbon emissions, making the microalgal capture of carbon dioxide much less effective. In fact, the current microalgae processes may not be environmentally sustainable and economically viable in the scenario where the carbon footprints of both upstream and downstream processing are considered. To address these challenging issues, renewable energy (e.g., solar energy) and cheap nutrient source (e.g., municipal wastewater) should be explored to cut off the indirect carbon emissions of microalgae cultivation, meanwhile produced microalgae, without further processing, should be ideally used as biofertilizer or aquafeeds for realizing complete nutrients recycling.

Recycling of nutrient medium to improve productivity in large-scale microalgal culture using a hybrid electrochemical water treatment system

Recycling and reusing of nutrient media in microalgal cultivation are important strategies to reduce water consumption and nutrient costs. However, these approaches have limitations, e.g., a decrease in biomass production, (because as reused media can inhibit biomass growth). To address these limitations, we applied a novel membrane filtration‒electrolysis‒ultraviolet hybrid water treatment method capable of laboratory-to-large-scale operation to increase biomass productivity and enable nutrient medium disinfection and recycling. In laboratory-scale experiments, electrolysis effectively remove the biological contaminants from the spent nutrient medium, resulting in a high on-site removal efficiency of dissolved organic carbon (DOC; 80.3 ± 5 %) and disinfection (99.5 ± 0.2 %). Compared to the results for the recycling of nutrient medium without water treatment, electrolysis resulted in a 1.5-fold increase in biomass production, which was attributable to the removal of biological inhibitors from electrochemically produced oxidants (mainly OCl-). In scaled-up applications, the hybrid system improved the quality of the recycled nutrient medium, with 85 ± 2 % turbidity removal, 75 ± 3 % DOC removal, and 99.5 ± 2 % disinfection efficiency, which was beneficial for biomass growth by removing biological inhibitors. After applying the hybrid water treatment method, we achieved a Spirulina biomass production of 0.47 ± 0.03 g L-1, similar to that obtained using a fresh medium (0.53 ± 0.02 g L-1). The on-site disinfection process described herein is practical and offers a cost-saving and environmental friendly alternative for nutrient medium recycling and reusing water in mass and sustainable cultivation of microalgae.

Unlocking the potential of microalgae bio-factories for carbon dioxide mitigation: A comprehensive exploration of recent advances, key challenges, and energy-economic insights

Microalgae are promising alternatives to mitigate atmospheric CO₂ owing to their fast growth rates, resilience in the face of adversity and ability to produce a wide range of products, including food, feed supplements, chemicals, and biofuels. However, to fully harness the potential of microalgae-based carbon capture technology, further advancements are required to overcome the associated challenges and limitations, particularly with regards to enhancing CO₂ solubility in the culture medium. This review provides an in-depth analysis of the biological carbon concentrating mechanism and highlights the current approaches, including species selection, optimization of hydrodynamics, and abiotic components, aimed at improving the efficacy of CO₂ solubility and biofixation. Moreover, cutting-edge strategies such as gene mutation, bubble dynamics and nanotechnology are systematically outlined to elevate the CO₂ biofixation capacity of microalgal cells. The review also evaluates the energy and economic feasibility of using microalgae for CO₂ bio-mitigation, including challenges and prospects for future development.

Developing algae as a sustainable food source

Current agricultural and food production practices are facing extreme stress, posed by climate change and an ever-increasing human population. The pressure to feed nearly 8 billion people while maintaining a minimal impact on the environment has prompted a movement toward new, more sustainable food sources. For thousands of years, both the macro (seaweed and kelp) and micro (unicellular) forms of algae have been cultivated as a food source. Algae have evolved to be highly efficient at resource utilization and have proven to be a viable source of nutritious biomass that could address many of the current food production issues. Particularly for microalgae, studies of their large-scale growth and cultivation come from the biofuel industry; however, this knowledge can be reasonably translated into the production of algae-based food products. The ability of algae to sequester CO₂ lends to its sustainability by helping to reduce the carbon footprint of its production. Additionally, algae can be produced on non-arable land using non-potable water (including brackish or seawater), which allows them to complement rather than compete with traditional agriculture. Algae inherently have the desired qualities of a sustainable food source because they produce highly digestible proteins, lipids, and carbohydrates, and are rich in essential fatty acids, vitamins, and minerals. Although algae have yet to be fully domesticated as food sources, a variety of cultivation and breeding tools exist that can be built upon to allow for the increased productivity and enhanced nutritional and organoleptic qualities that will be required to bring algae to mainstream utilization. Here we will focus on microalgae and cyanobacteria to highlight the current advancements that will expand the variety of algae-based nutritional sources, as well as outline various challenges between current biomass production and large-scale economic algae production for the food market.

Regionalized Life-Cycle Water Impacts of Microalgal-Based Biofuels in the United States

While algal biofuels have the potential to reduce the national reliance on fossil fuels, high water consumption associated with algal biomass cultivation represents a major concern potentially compromising the sustainable commercialization of this technology. This study focuses on quantifying the water footprint (WF) and water scarcity footprint (WSF) of renewable diesel derived from algal biomass and provides insights into where algal cultivation is less water-intensive than traditional ethanol and biodiesel feedstocks. Results are generated with an engineering process model developed to predict the life-cycle water consumption, considering green, blue, and gray water, of algae facilities across the United States at a high spatiotemporal resolution. The total WFs for Florida and Arizona are determined to be 13.1 and 17.6 m³ GJ^-1, respectively. The blue WF in Arizona is shown to be 8.5 times larger than in Florida, while the green WF is 4.5 times smaller, but when combined into a total WF, there is just a 26% difference between the two locations. The analysis reveals that the total life-cycle WFs of algal renewable diesel are smaller than the optimal WFs of corn ethanol and soybean biodiesel. Algal systems benefit from higher growth rates and offer the opportunity to manage wastewater streams, therefore generating smaller green and gray WFs than those of conventional biofuels. The WSF analysis identifies the Gulf Coast as the most suitable region for algal cultivation, with cultivation in the western US shown to exacerbate local water stress levels.

Microalgae biomass concentration and reuse of water as new cultivation medium using ceramic membrane filtration

The aim of this study is to advance means for microalgae dewatering with the simultaneous reuse of water as new cultivation medium, specifically through ceramic membrane filtration. Three algae, namely, Spirulina platensis, Scenedesmus obliquus, and Chlorella sorokiniana were tested by filtering suspensions with four ceramic membranes having nominal pore sizes of 0.8 μm, 0.14 μm, 300 kDa, 15 kDa. The observed flux values and organic matter removal rates were related to the membrane pore size and cake layer properties, with some differences in productivity between algae types, likely due to cell size and shape. Interestingly, similar near steady-state fluxes (70-120 L m^-2h^-1) were measured using membranes with nominal pore size above 15 kDa, suggesting the dominance of cake layer filtration independently of the initial flux. Virtually complete algae cells rejections and high nutrient passage (>75%) were observed in all combinations. When the permeate streams were used as media for new growth cycles of the various algae, no or little growth was observed with Spirulina p., while Chlorella s. (permeate from 300 kDa membrane) and especially Scenedesmus o. (permeate from 0.14 μm membrane) showed the fastest growth rates, almost comparable to those observed with ideal fresh media.

A circular approach for the efficient recovery of astaxanthin from Haematococcus pluvialis biomass harvested by flocculation and water reusability

Flocculation has been proved an efficient method for microalgal biomass harvesting, but some coagulant agents may have adverse effects on microalgae growth, making the reuse of the medium unfeasible. In this study, Haematococcus pluvialis was harvested by different flocculants, and the feasibility of the reuse of the culture medium was evaluated. Results suggested that both inorganics, polyaluminum chloride (PA) and ferric chloride (FC), and organics, extracted from Moringa oleifera seed (MSE) and chitosan (CH) resulted in efficient flocculation - flocculation efficiency above 99 %. However, using PA and FC had adverse effects on the astaxanthin recovery from haematocysts - losses of 58.6 and 73.5 %, respectively. Bioflocculants in the reused medium also had higher growth performance than inorganic ones. Furthermore, bioflocculants in reused medium increase the contents of β-carotene, astaxanthin, and linolenic acid. This investigation demonstrated that using MSE and CHI for harvesting H. pluvialis enables the water reusability from a flocculated medium.

Nutrient management and medium reuse for cultivation of a cyanobacterial consortium at high pH and alkalinity

Alkaliphilic cyanobacteria have gained significant interest due to their robustness, high productivity, and ability to convert CO2 into bioenergy and other high value products. Effective nutrient management, such as re-use of spent medium, will be essential to realize sustainable applications with minimal environmental impacts. In this study, we determined the solubility and uptake of nutrients by an alkaliphilic cyanobacterial consortium grown at high pH and alkalinity. Except for Mg, Ca, Co, and Fe, all nutrients are in fully soluble form. The cyanobacterial consortium grew well without any inhibition and an overall productivity of 0.15 g L−1 d−1 (AFDW) was achieved. Quantification of nutrient uptake during growth resulted in the empirical formula CH1.81N0.17O0.20P0.013S0.009 for the consortium biomass. We showed that spent medium can be reused for at least five growth/harvest cycles. After an adaptation period, the cyanobacterial consortium fully acclimatized to the spent medium, resulting in complete restoration of biomass productivity.

Microalgae-Based Biorefineries: Challenges and Future Trends to Produce Carbohydrate Enriched Biomass, High-Added Value Products and Bioactive Compounds

Simple Summary

Microalgae-based biorefineries allow the simultaneous production of microalgae biomass enriched in a particular macromolecule and high-added and low-value products if a proper selection of the microalgae species and the cultivation conditions are adequate for the purpose. This review discusses the challenges and future trends related to microalgae-based biorefineries stressing the multi-product approach and the use of raw wastewater or pretreated wastewater to improve the cost-benefit ratio of biomass and products. Emphasis is given to the production of biomass enriched in carbohydrates. Microalgae-bioactive compounds as potential therapeutical and health promoters are also discussed. Future and novel trends following the circular economy strategy are also discussed.

Abstract

Microalgae have demonstrated a large potential in biotechnology as a source of various macromolecules (proteins, carbohydrates, and lipids) and high-added value products (pigments, poly-unsaturated fatty acids, peptides, exo-polysaccharides, etc.). The production of biomass at a large scale becomes more economically feasible when it is part of a biorefinery designed within the circular economy concept. Thus, the aim of this critical review is to highlight and discuss challenges and future trends related to the multi-product microalgae-based biorefineries, including both phototrophic and mixotrophic cultures treating wastewater and the recovery of biomass as a source of valuable macromolecules and high-added and low-value products (biofertilizers and biostimulants). The therapeutic properties of some microalgae-bioactive compounds are also discussed. Novel trends such as the screening of species for antimicrobial compounds, the production of bioplastics using wastewater, the circular economy strategy, and the need for more Life Cycle Assessment studies (LCA) are suggested as some of the future research lines.

A promising microalgal wastewater cyclic cultivation technology: Dynamic simulations, economic viability, and environmental suitability

The microalgal wastewater cyclic cultivation technology (AWC²T) proposed in this study helps address the challenges surrounding water scarcity and ecological sustainability in a clean, resource-efficient, and affordable manner. A novel microalgae growth model (AGM) elucidating the growth mechanisms of microalgae in the AWC²T system was established for dynamic simulations and design optimization. The recycled wastewater accelerated the growth rate of microalgae, and increased biomass and lipids content by 11% and 37.65%, respectively, after 8 batches of cultivation. The accumulated soluble algae products (SAPs) enhanced microalgae growth by providing nutrients and regulating metabolism. In addition, scenario simulations illustrated the excellent long-term performance of the AWC²T system. 100% recycling of microalgal wastewater could save 0.3% N and 54.36% P. The techno-economic analysis (TEA) and life cycle assessment (LCA) explored how economic and sustainability principles can be embedded into the life cycle of microalgae production. The AWC²T led to outcomes vastly superior to non-cyclic technology by enabling the high-level recovery of resources, providing substantial benefits, enhancing contingency and risk resistance, and offsetting a host of unintended environmental effects.

Maximizing Energy Content and CO2 Bio-fixation Efficiency of an Indigenous Isolated Microalga Parachlorella kessleri HY-6 Through Nutrient Optimization and Water Recycling During Cultivation

An alternative source of energy and materials with low negative environmental impacts is essential for a sustainable future. Microalgae is a promising candidate in this aspect. The focus of this study is to optimize the supply of nitrogen and carbon dioxide during the cultivation of locally isolated strain Parachlorella kessleri HY-6. This study focuses on optimizing nitrogen and CO₂ supply based on total biomass and biomass per unit amount of nitrogen and CO₂. Total biomass increased from 1.23 to 2.30 g/L with an increase in nitrogen concentration from 15.8 to 47.4 mg/L. However, biomass per unit amount of nitrogen supplied was higher at low nitrogen content. Biomass and CO₂ fixation rate increased at higher CO₂ concentrations in bubbling air, but CO₂ fixation efficiency decreased drastically. Finally, the energy content of biomass increased with increases in both nitrogen and CO₂ supply. This work thoroughly analyzed the biomass composition via ultimate, proximate, and biochemical analysis. Water is recycled three times for cultivation at three different nitrogen levels. Microalgae biomass increased during the second recycling and then decreased drastically during the third. Activated carbon helped remove the organics after the third recycling to improve the water recyclability. This study highlights the importance of selecting appropriate variables for optimization by considering net energy investment in terms of nutrients (as nitrogen) and CO₂ fixation efficiency and effective water recycling.

Monitoring lipids profile, CO2 fixation, and water recyclability for the economic viability of microalgae Chlorella vulgaris cultivation at different initial nitrogen

The economic viability of microalgae as a bioenergy source depends on many factors. High CO₂ fixing rate, improved lipids yield, and minimum water footprint are few key parameters. This study investigates the effect of four initial nitrogen concentrations (1-, 2-, 6- and 10-mM as nitrate) on lipids yield, their classification and composition, CO₂ fixation rate, and water quality for further reuse after first cultivation. The initial 6 mM nitrate was found optimum for the growth and overall lipid productivity of Chlorella vulgaris. The maximum quantum efficiency (as Fv/Fm ratio) for algae decreases along with the cell growth profile and depletion of the initial nitrate concentration. CO₂ fixation rate increased initially and peaked during exponential growth and then declined for the rest of the cultivation period. A higher CO₂ fixation rate was recorded at 6 mM, and an overall fixation rate of CO₂ was high at 6 mM. A higher total organic carbon (TOC) is produced in recycled water at a low nitrogen concentration of 1 and 2 mM. TOC changes during the cultivation period and with each reuse of water. Water was recycled twice successfully, while growth was inhibited during the 3rd cycle. Based on all these investigations, 6 mM of initial nitrogen was found optimal at given growth conditions.

Algal-based system for removal of emerging pollutants from wastewater: A review

The bioremediation of emerging pollutants in wastewater via algal biotechnology has been emerging as a cost-effective and low-energy input technological solution. However, the algal bioremediation technology is still not fully developed at a commercial level. The development of different technologies and new strategies to cater specific needs have been studied. The existence of multiple emerging pollutants and the selection of microalgal species is a major concern. The rate of algal bioremediation is influenced by various factors, including accidental contaminations and operational conditions in the pilot-scale studies. Algal-bioremediation can be combined with existing treatment technologies for efficient removal of emerging pollutants from wastewater. This review mainly focuses on algal-bioremediation systems for wastewater treatment and pollutant removal, the impact of emerging pollutants in the environment, selection of potential microalgal species, mechanisms involved, and challenges in removing emerging pollutants using algal-bioremediation systems.

Comprehensive Genome Engineering Toolbox for Microalgae Nannochloropsis oceanica Based on CRISPR-Cas Systems

Microalgae can produce industrially relevant metabolites using atmospheric CO₂ and sunlight as carbon and energy sources, respectively. Developing molecular tools for high-throughput genome engineering could accelerate the generation of tailored strains with improved traits. To this end, we developed a genome editing strategy based on Cas12a ribonucleoproteins (RNPs) and homology-directed repair (HDR) to generate scarless and markerless mutants of the microalga Nannochloropsis oceanica. We also developed an episomal plasmid-based Cas12a system for efficiently introducing indels at the target site. Additionally, we exploited the ability of Cas12a to process an associated CRISPR array to perform multiplexed genome engineering. We efficiently targeted three sites in the host genome in a single transformation, thereby making a major step toward high-throughput genome engineering in microalgae. Furthermore, a CRISPR interference (CRISPRi) tool based on Cas9 and Cas12a was developed for effective downregulation of target genes. We observed up to 85% reduction in the transcript levels upon performing CRISPRi with dCas9 in N. oceanica. Overall, these developments substantially accelerate genome engineering efforts in N. oceanica and potentially provide a general toolbox for improving other microalgal strains.

Deciphering metabolic alterations in algae cultivated in spent media as means for enhancing algal biorefinery sustainability

The recycling of unfiltered spent media during cultivation of Chlorella vulgaris was studied using metabolomics in an effort to enhance water and nutrient sustainability and reduce operating costs in algal biorefineries. Cultivation in spent media resulted in reduced biomass and lipid productivity by 14% and 19%, respectively, compared to fresh media. The decrease was related to a detected lower nutrient uptake. Nevertheless, carbohydrate content (28% of dry cell weight) and α-linolenic acid content (27 % of fatty acids) were higher in spent media cultures than in fresh media. Metabolomics analysis of intracellular metabolites revealed downregulation of nitrogen assimilation, tricarboxylic acid cycle, structural lipids, and energy metabolism, but upregulation of stress mitigation and carbohydrate synthesis. No growth was supported by spent media during a second cultivation cycle and was likely due to the identified extracellular accumulation of humic acid and free fatty acids that acted as growth auto-inhibitors.

Integrated microalgal biorefinery for the production and application of biostimulants in circular bioeconomy

Adverse detrimental impacts of environmental pollution over the health regimen of people has driven a shift in lifestyle towards cleaner and natural resources, especially in the aspects of food production and consumption. Microalgae are considered a rich source of high value metabolites to be utilized as plant growth biostimulants. These organisms however, are underrated compared to other microbial counterparts, due to inappropriate knowledge on the technical, enviro-economical constrains leading to low market credibility. Thus, to avert these issues, the present review comprehensively discusses the biostimulatory potential of microalgae interactively combined with circular bio-economy perspectives. The biochemical content and intracellular action mechanism of microalgal biostimulants were described. Furthermore, detailed country-wise market trends along with the description of the existing regulatory policies are included. Enviro-techno-economic challenges are discussed, and the consensus need for shift to biorefinery and circular bio-economy concept are emphasized to achieve sustainable impacts during the commercialization of microalgal biostimulants.

A fungal immobilization technique for efficient harvesting of oleaginous microalgae: Key parameter optimization, mechanism exploration and spent medium recycling

To confront with energy crisis, microalgae as the promising feedstock have a great potential in exploring renewable energy field, whereas the high costs related to medium preparation and biomass harvesting are the main bottleneck to hinder the development on a large scale. Though cultivation of filamentous fungi for microalgae harvesting is an efficient, sustainable and emerging method, and the studies on specific mechanisms and spent medium recycling for efficiency improvement as well as resource saving through a co-pelletization mode are urgently needed. Hence, in this study, the harvesting process of autotrophic microalgae Chlorella vulgaris by pre-cultured Aspergillus oryzae pellets was investigated systematically. The highest efficiency (99.23%) was obtained within 5 h under the optimized conditions of 30 °C, 130 rpm and fungi:algae ratio of 1:1 on a dry weight basis without demand for pH adjustment (initial value on 9.68). Charge neutralization was not the main mechanisms involved in fungi-algae aggregations, and the functional group changes on cell surfaces as well as secreted metabolites in medium could be mainly responsible for inducing the bioflocculation process. After harvesting, separated water could also effectively support microalgae re-growth. The biomass concentration in medium with 50% recycling was higher than that in fresh medium, while lipid content was increased from 24.37% to 33.97% in fully recycled medium. These results indicated that the pellet-assisted mode for algal harvesting is a promising way to promote biofuel production and resource recycling.

Abatement of hazardous materials and biomass waste via pyrolysis and co-pyrolysis for environmental sustainability and circular economy

The remarkable journey of progression of mankind has created various impacts in the form of polluted environment, amassed heavy metals and depleting resources. This alarming situation demands sustainable energy resources and approaches to deal with these environmental hazards and power deficit. Pyrolysis and co-pyrolysis address both energy and environmental issues caused by civilization and industrialization. The processes use hazardous waste materials including waste tires, plastic and medical waste, and biomass waste such as livestock waste and agricultural waste as feedstock to produce gas, char and pyrolysis oil for energy production. Usage of hazardous materials as pyrolysis and co-pyrolysis feedstock reduces disposal of harmful substances into environment, reducing occurrence of soil and water pollution, and substituting the non-renewable feedstock, fossil fuels. As compared to combustion, pyrolysis and co-pyrolysis have less emission of air pollutants and act as alternative options to landfill disposal and incineration for hazardous materials and biomass waste. Hence, stabilizing heavy metals and solving the energy and waste management problems. This review discusses the pyrolysis and co-pyrolysis of biomass and harmful wastes to strive towards circular economy and eco-friendly, cleaner energy with minimum waste disposal, reducing negative impact on the planet and creating future possibilities.

Effect of nitrate feeding strategies on lipid and biomass productivities in fed-batch cultures of Nannochloropsis gaditana

Controlled nitrate feeding strategies for fed-batch cultures of microalgae were applied for the enhancement of lipid production and microalgal growth rates. In particular, in this study, the effect of nitrate feeding rates on lipid and biomass productivities in fed-batch cultures of Nannochloropsis gaditana were investigated using three feeding modes (i.e., pulse, continuous, and staged) and under two light variations on both lipid productivity and fatty acid compositions. Higher nitrate levels negatively affected lipid production in the study. Increasing the light intensity increased the lipid contents of the microalgae in all three fed-batch feeding modes. A maximum of 58.3% lipid- to dry weight ratio was achieved when using pulse-fed cultures at an illumination of 200 μmol photons m^-2 s^-1 and 10 mg/day of nitrate feeding. This condition also resulted in the maximum lipid productivity of 44.6 mg L^-1 day^-1 . The fatty acid compositions of the lipids consisted predominantly of long-chain fatty acids (C:16 and C:18) and accounted for 70% of the overall fatty acid methyl esters. Pulse feeding mode was found to significantly enhance the biomass and lipid production. The other two feeding modes (continuous and staged) were not ideal for lipid and biomass production. This study demonstrates the applicability of pulse feeding strategies in fed-batch cultures as an appropriate cultivation strategy that can increase both lipid accumulation and biomass production.

Various potential techniques to reduce the water footprint of microalgal biomass production for biofuel-A review

Due to their rapid growth rates, high lipid productivity, and ability to synthesize value-added products, microalgae are considered as the potential biofuel feedstocks. However, among the several bottlenecks that are hindering the commercialization of microalgal biofuel synthesis, the issue of high water consumption is the least explored. This analysis, therefore, examines the factors that decide water use for the production of microalgae biofuel. Microalgae biodiesel water footprint varies from 3.5 to 3726 kg of water per kg of biodiesel. The study further investigates the cause for large variability in the estimation of the water footprint for microalgae fuel. Various strategies, including the reuse of harvested water, the use of high density cultivation that could be adopted for low water consumption in microalgal biofuel production are discussed. Specifically, the review identified a reciprocal relationship between biomass productivity and water footprint. On the basis of which the review emphasizes the significance of high density cultivation, which can be inexpensive and feasible relative to other water-saving techniques. With the setback of water scarcity due to the rapid industrialization in developing countries, the implementation of the cultivation system with a focus on minimizing the water consumption is inevitable for a successful large scale microalgal biofuel production.

Seawater supplemented with bicarbonate for efficient marine microalgae production in floating photobioreactor on ocean: A case study of Chlorella sp

Cultivation of microalgae on ocean provides a promising way to produce massive biomass without utilizing limited land space, and using seawater as culture medium can avoid consumption of valuable fresh water. Bicarbonate is proved as a better approach for carbon supply in microalgae cultivation, but Ca²⁺ and Mg²⁺ in seawater is subjected to precipitate with carbonate derived from it. In this study, cultivation with this medium for a marine Chlorella sp. resulted in productivity of 0.470 g L^-1 day^-1, despite of continual precipitation caused by increased pH due to bicarbonate consumption. Actually, this precipitation is favorable, since it can work as a flocculation harvesting method for microalgae. The highest flocculation efficiency of 98.9 ± 0.0% was observed in cultures with 7.0 g L^-1 NaHCO₃, which was higher than that of cultures without bicarbonate (44.1 ± 0.2%). Additionally, the spent medium after flocculation supported better growth (1.60 ± 0.0 g L^-1) than the fresh medium (1.26 ± 0.0 g L^-1). Outdoor cultivation with floating photobioreactor on ocean resulted in the productivity of 0.190 g L^-1 day^-1, which was higher than that in land-based culture systems. The floating system also benefited from better temperature control with range from 20.6 to 37.2 °C, due to solar heating and surrounding water cooling. These results showed feasibility of efficient microalgae biomass production with fully utilizing of ocean resources, including culture medium preparation and temperature control with seawater, as well as wave energy for mixing, holding great potential to produce massive biomass to support sustainable development of human society.

Non-suspended microalgae cultivation for wastewater refinery and biomass production

Non-suspended microalgae cultivation technology coupled with wastewater purification has received more scientific attention in recent decades. Since the non-suspended microalgae cultivation is quite different from the suspended ones, the following issues are compared in this study such as advantages and disadvantages, pollutant removal mechanisms and regulations, influential factors, and microalgae biomass accumulation. The analysis aims to support the further application of this technology. The median removal rates of COD, TN, TP, NH₄⁺-N and NO₃^--N were 91.6%, 78.2%, 87.5%, 93.2% and 81.7%, respectively, by non-suspended microalgae under the TN & TP load rates up to 150 mg·L^-1·d^-1. The main pathway for TN & TP removal is microalgae cell absorbance. Light intensity, pollutant composition and microalgae metabolic types are the major factors that influence pollutant removal and the lipid content of microalgae. Meanwhile the mechanism concerning how macro-outer conditions influence the micro-environment and further growth of non-suspended microalgae requires more investigation.

Engineering salt tolerance of photosynthetic cyanobacteria for seawater utilization

Photosynthetic cyanobacteria are capable of utilizing sunlight and CO₂ as sole energy and carbon sources, respectively. With genetically modified cyanobacteria being used as a promising chassis to produce various biofuels and chemicals in recent years, future large-scale cultivation of cyanobacteria would have to be performed in seawater, since freshwater supplies of the earth are very limiting. However, high concentration of salt is known to inhibit the growth of cyanobacteria. This review aims at comparing the mechanisms that different cyanobacteria respond to salt stress, and then summarizing various strategies of developing salt-tolerant cyanobacteria for seawater cultivation, including the utilization of halotolerant cyanobacteria and the engineering of salt-tolerant freshwater cyanobacteria. In addition, the challenges and potential strategies related to further improving salt tolerance in cyanobacteria are also discussed.

High-Density Microalgae Cultivation in Open Thin-Layer Cascade Photobioreactors with Water Recycling

(1) Background: Recycling of water and non-converted nutrients is considered to be a necessity for an economically viable production of microalgal biomass as a renewable feedstock. However, medium recycling might also have a negative impact on algal growth and productivity due to the accumulation of growth-inhibiting substances. (2) Methods: Consecutive batch processes with repeated water recycling after harvesting of algal biomass were performed with the saline microalga Microchloropsis salina in open thin-layer cascade photobioreactors operated at a physically simulated Mediterranean summer climate. The impact of water recycling on culture performance was studied and the composition of the recycled water was analyzed. (3) Results: Water recycling had no adverse effect on microalgal growth and biomass productivity (14.9−21.3 g m−2 d−1) if all necessary nutrients were regularly replenished and KNO3 was replaced by urea as the nitrogen source to prevent the accumulation of K+ ions. Dissolved organic carbon accumulated in recycled water, probably promoting mixotrophic growth. (4) Conclusion: This study shows that repeated recycling of water is feasible even in high-density cultivation processes with M. salina of more than 30 g L−1 cell dry weight, increasing culture performance while reducing nutrient consumption and circumventing wastewater production.

A comprehensive review on cultivation and harvesting of microalgae for biodiesel production: Environmental pollution control and future directions

Biodiesel is one of the best promising candidates in response to the energy crisis, since it has the capability to minimize most of the environmental problems. Microalgae, as the feedstock of third-generation biodiesel, are considered as one of the most sustainable resources. However, microalgae production for biodiesel feedstock on a large scale is still limited, because of the influences of lipid contents, biomass productivities, lipid extraction technologies, the water used in microalgae cultivation and processes of biomass harvesting. This paper firstly reviews the recent advances in microalgae cultivation and growth processes. Subsequently, current microalgae harvesting technologies are summarized and flocculation mechanisms are analyzed, while the characteristics that the ideal harvesting methods should have are summarized. This review also summarizes the environmental pollution control performances and the key challenges in future. The key suggestions and conclusions in the paper can offer a promising roadmap for the cost-effective biodiesel production.

Enhanced polyunsaturated fatty acid production using food wastes and biofuels byproducts by an evolved strain of Phaeodactylum tricornutum

This study investigates the prospective of utilizing kitchen wastewater and food wastes, biofuels industry byproducts as alternative water and carbon sources. Kitchen wastewater did not impede cellular growth rate of the evolved Phaeodactylum strain E70, which indicates its potential as an alternative to freshwater resources. Among the organic wastes assessed, food waste hydrolysate significantly increased cell growth. Supplement of crude glycerol in cultivation medium enhances the total fatty acid content. Mixed food waste hydrolysate and crude glycerol remarkably increased both the cell density and total fatty acid content. Also, the supplement of butylated hydroxytoluene alleviated the oxidative stress induced by impurities in organic wastes and concomitantly increased microalgal total fatty acids and polyunsaturated fatty acids content. The experimental results reported in this study show that a waste-based biorefinery could lead to utilization of organic waste resources for the efficient production of value-added products.

Microalgal bioenergy production under zero-waste biorefinery approach: Recent advances and future perspectives

In view of the globalization and energy consumption, an economic and sustainable biorefinery model is essential to address the energy security and climate change. From this perspective, renewable biofuel production from microalgae along with a wide range of value-added co-products define its potential as a biorefinery feedstock. However, economic viability of microalgal biorefinery at its current state is not considered sustainable. Reduce, recycle, and reuse of waste derived from algal bioenergy conversion process will lead to an energy efficient and sustainable zero-waste microalgal biorefinery. This review focuses on three major aspects of zero-waste microalgal biorefinery approach; (1) recent advances on microalgal bioenergy conversion processes (chemical, biochemical and thermochemical); (2) mitigation and transformation of liquid and solid waste and (3) techno-economic analysis (TEA) and lifecycle assessment (LCA). In addition, the study also focuses on the challenges and future perspectives for an advanced microalgal biorefinery model.

Life cycle evaluation of microalgae biofuels production: Effect of cultivation system on energy, carbon emission and cost balance analysis

The rapid depletion of fossil fuels and ever-increasing environmental pollution have forced humankind to look for a renewable energy source. Microalgae, a renewable biomass source, has been proposed as a promising feedstock to generate biofuels due to their fast growth rate with high lipid content. However, literatures have indicated that sustainable production of microalgae biofuels are only viable with a highly optimized production system. In the present study, a cradle-to-gate approach was used to provide expedient insights on the effect of different cultivation systems and biomass productivity toward life cycle energy (LCEA), carbon balance (LCCO₂) and economic (LCC) of microalgae biodiesel production pathways. In addition, a co-production of bioethanol from microalgae residue was proposed in order to improve the economic sustainability of the overall system. The results attained in the present work indicated that traditional microalgae biofuels processing pathways resulted to several shortcomings, such as dehydration and lipid extraction of microalgae biomass required high energy input and contributed nearly 21 to 30% and 39 to 57% of the total energy requirement, respectively. Besides, the microalgae biofuels production system also required a high capital investment, which accounted for 47 to 86% of total production costs that subsequently resulted to poor techno-economic performances. Moreover, current analysis of environmental aspects of microalgae biorefinery had revealed negative CO₂ balance in producing microalgae biofuels.

A novel process for the mixotrophic production of lutein with Chlorella sorokiniana MB-1-M12 using aquaculture wastewater

In this study, microalgal cultivation was applied as a feasible strategy for treating shrimp culture wastewater (SCW) from a shrimp farm in southern Tainan. Chlorella sorokiniana MB-1-M12 was first grown on BG-11 medium with 0.5% salinity, obtaining a biomass concentration and productivity of 4.35 g/L and 1.56 g/L/d, respectively. When 80% of BG-11 nutrients were added to 75% strength SCW, lutein content and productivity increased to 5.19 mg/g and 5.55 mg/L/d, respectively. A novel operation strategy involving periodic exchange of freshwater and SCW was designed for semi-continuous cultivation of MB-1-M12 strain for optimal biomass and lutein production. The average biomass concentration, productivity, lutein content, and productivity were 3.5 g/L, 1.3 g/L/d, 3.89 mg/g and 5.0 mg/L/d, respectively. Although microalgae have been considered as an alternative natural source of lutein, this work is among the earliest reports describing lutein production from microalgae cultivated with wastewater via a circular economy concept.

Production and characterization of Spirulina sp. LEB 18 cultured in reused Zarrouk's medium in a raceway-type bioreactor

The objective was to evaluate the effect of reusing Zarrouk's medium on a Spirulina sp. LEB 18 culture by determining kinetic parameters, chemical composition, biofuels, and thermal characterization. Cultivation was performed in a raceway bioreactor for 7 days, the supernatant was reused for four cycles. Culturing the microalga in the reused medium resulted in a cellular yield of 2.30 g L^-1 (control) and 2.04, 1.89, 1.73, and 1.15 g L^-1 for four cycles with no influence on cell growth and productivity. Biomass with high contents of carbohydrates (58.00%, 3rd cycle), phycocyanin (2.47 mg mL^-1, 1st cycle), and saturated fatty acids (60.13%, 4th cycle) were obtained with an increase in the profiles of C16:0 (45.85%) and C18:2n6 (47.40%) in the 1st cycle. The reuse of Zarrouk's medium allowed obtaining biomass with reduced cost and differentiated characteristics, allowing the exploration of commercially important biomolecules by the completion of up to four cycles.

Reused Cultivation Water Accumulates Dissolved Organic Carbon and Uniquely Influences Different Marine Microalgae

Reusing growth medium (water supplemented with nutrients) for microalgae cultivation is required for economical and environmentally sustainable production of algae bioproducts (fuels, feed, and food). However, reused medium often contains microbes and dissolved organic matter that may affect algae growth. While the accumulation of dissolved organic carbon (DOC) in reused medium has been demonstrated, it is unclear whether DOC concentrations affect algae growth or subsequent rates of algal DOC release. To address these questions, lab-scale experiments were conducted with three marine microalgae strains, Navicula sp. SFP, Staurosira sp. C323, and Chlorella sp. D046, grown in medium reused up to four times. Navicula sp. and Chlorella sp. grew similarly in reused medium as in fresh medium, while Staurosira sp. became completely inhibited in reused medium. Across the three algae, there was no broad trend between initial DOC concentration in reused medium and algae growth response. Navicula sp. released less DOC overall in reused medium than in fresh medium, but DOC release rates did not decrease proportionally with increased DOC concentrations. Net DOC accumulation was much lower than gross DOC released by Navicula sp. and Staurosira sp., indicating the majority of released DOC was degraded. Additionally, biodegradation experiments with reused media showed no further net decrease in DOC, suggesting the accumulated DOC was recalcitrant to the associated bacteria. Overall, these results suggest that taxa-specific factors may be responsible for algae growth response in reused medium, and that DOC release and accumulation are insensitive to prior cultivation rounds. Choosing an algae strain that is uninhibited by accumulated DOC is therefore critical to ensure successful water reuse in the algae industry.