Impact of fiber source and feed particle size on swine manure properties related to spontaneous foam formation during anaerobic decomposition

Eubacterium coprostanoligenes and Methanoculleus identified as potential producers of metabolites that contribute to swine manure foaming

AIM

Swine manure foaming is a major problem, causing damage to property, livestock, and people. Here, we identified the main chemicals and microbes that contribute to foaming.

METHODS AND RESULTS

Foaming and non-foaming swine manure were sampled from farms in Iowa and Illinois. Targeted and untargeted metabolomics analyses identified chemical markers that differed between foaming and non-foaming manure and between manure layers. Microbial community analysis and metagenomics were performed on a subset of samples. Foam contained significantly higher levels of total bile acids and long chain fatty acids like palmitic, stearic and oleic acid than the other manure layers. Foam layers also had significantly higher levels of ubiquinone 9 and ubiquinone 10. The slurry layer of foaming samples contained more alanine, isoleucine/leucine, diacylglycerols (DG), phosphtatidylethanolamines, and vitamin K2, while ceramide was significantly increased in the slurry layer of non-foaming samples. Eubacterium coprostanoligenes and Methanoculleus were more abundant in foaming samples, and E. coprostanoligenes was significantly correlated with levels of DG. Genes involved in diacylglycerol biosynthesis and in the biosynthesis of branched-chain hydrophobic amino acids were overrepresented in foaming samples.

CONCLUSIONS

A mechanism for manure foaming is hypothesized in which proliferation of Methanoculleus leads to excessive production of methane, while production of DG by E. coprostanoligenes and hydrophobic proteins by Methanosphaera stadtmanae facilitates bubble formation and stabilization.

SIGNIFICANCE AND IMPACT OF STUDY

While some chemical and biological treatments have been developed to treat swine manure foaming, its causes remain unknown. We identified key microbes and metabolites that correlate with foaming and point to possible roles of other factors like animal feed.

Microbial assemblages and methanogenesis pathways impact methane production and foaming in manure deep-pit storages

Foam accumulation in swine manure deep-pits has been linked to explosions and flash fires that pose devastating threats to humans and livestock. It is clear that methane accumulation within these pits is the fuel for the fire; it is not understood what microbial drivers cause the accumulation and stabilization of methane. Here, we conducted a 13-month field study to survey the physical, chemical, and biological changes of pit-manure across 46 farms in Iowa. Our results showed that an increased methane production rate was associated with less digestible feed ingredients, suggesting that diet influences the storage pit’s microbiome. Targeted sequencing of the bacterial 16S rRNA and archaeal mcrA genes was used to identify microbial communities’ role and influence. We found that microbial communities in foaming and non-foaming manure were significantly different, and that the bacterial communities of foaming manure were more stable than those of non-foaming manure. Foaming manure methanogen communities were enriched with uncharacterized methanogens whose presence strongly correlated with high methane production rates. We also observed strong correlations between feed ration, manure characteristics, and the relative abundance of specific taxa, suggesting that manure foaming is linked to microbial community assemblage driven by efficient free long-chain fatty acid degradation by hydrogenotrophic methanogenesis.

Foaming mechanisms and control strategies during the anaerobic digestion of organic waste: A critical review

Foaming is a problem that affects the efficient and stable operation of the anaerobic digestion process. Characterizing foaming mechanisms and developing early warning and foaming control methods is thus critically important. This review summarizes the correlation of process parameters, state parameters, and microbial communities with foaming in anaerobic digesters; discusses the applicability of the above-mentioned multi-scale parameters and foaming potential evaluation methods for the prediction of foaming risk; and introduces the principles and practical applications of antifoaming and defoaming methods. Multiple causes of foaming in anaerobic digestion systems have been identified, but a generalizable foaming mechanism has yet to be described. Further study of the correlation between extracellular polymeric substances and soluble microbial products and foaming may provide new insights into foaming mechanisms. Monitoring the foaming potential (including the volume expansion potential) is an effective approach for estimating the risk of foaming. An in-situ monitoring system for determining the foaming potential in anaerobic digestion sites could provide an early warning of foaming risk. Antifoaming methods based on operating parameter management and process regulation help prevent foaming from the source, and biological defoaming methods are highly targeted and efficient, which is a promising research direction. Clarifying foaming mechanisms will aid the development of active antifoaming methods and efficient biological defoaming methods.

Dietary composition and particle size effects on swine manure characteristics and gas emissions

Nutrients excreted from animals affect the nutritive value of manure as a soil amendment as well as the composition of gases emitted from manure storage facilities. There is a dearth of information, however, on how diet type in combination with dietary particle size affects nutrients deposited into manure storage facilities and how this affects manure composition and gas emissions. To fill this knowledge gap, an animal feeding trial was performed to evaluate potential interactive effects between feed particle size and diet composition on manure characteristics and manure-derived gaseous emissions. Forty-eight finishing pigs housed in individual metabolism crates that allowed for daily collection of urine and feces were fed diets differing in fiber content and particle size. Urine and feces were collected and stored in 446-L stainless steel containers for 49 d. There were no interactive effects between diet composition and feed particle size on any manure or gas emission parameter measured. In general, diets higher in fiber content increased manure nitrogen (N), carbon (C), and total volatile fatty acid (VFA) concentrations and increased manure VFA emissions but decreased manure ammonia emissions. Decreasing the particle size of the diet lowered manure N, C, VFAs, phenolics, and indole concentrations and decreased manure emissions of total VFAs. Neither diet composition nor particle size affected manure greenhouse gas emissions.

Swine diets impact manure characteristics and gas emissions: Part II sulfur source

Sulfur is a key nutrient in swine diets and is associated with hydrogen sulfide (H₂S) emissions, odor, and respiratory distress of animals. Due to potential increases in S levels in swine diets by using alternative feedstuffs, a feeding trial study was conducted to determine the effect of dietary S source has on manure slurry chemical properties and gas emissions. A total of 24 gilts averaging 139 kg BW were fed a control diet formulated with corn and soybean meal (CSBM) containing 1.80 g S kg^-1 or diets containing 3.50 g S kg^-1 feed as supplied by calcium sulfate (CaSO₄), distillers dried grains with solubles (DDGS), or feather meal (CFM). Diets were fed for 41 d with an ADFI of 2.70 kg/d. Feces and urine were collected twice daily after each feeding and added to the manure storage containers. At the end of the study, manure slurries were monitored for gas emissions and chemical properties. Dietary S source had a significant effect on excretion of DM, C, N, and S in manure. Pigs fed the diets containing DDGS had significantly higher levels of NH₃, VFAs, and phenols in manure compared to pigs fed the CSBM diet. Pigs fed diets with organic S (i.e., DDGS and CFM) had lower emissions of H₂S compared to pigs fed the diet with inorganic sulfur (CaSO₄). In contrast, there were no significant differences in C or N emissions as affected by dietary treatment. Odor and odorant emissions differed by dietary treatment, with pigs fed the CFM diet having the highest odor emissions as compared to pigs fed the control CSBM diet. Pigs fed diets containing CFM and DDGS had a greater percentage of their chemical odor associated with volatile organic compounds while animals fed the CSBM diet or the diet with CaSO₄ had greater percentage associated with H₂S emissions.

Fe0 inhibits bio-foam generating in anaerobic digestion reactor under conditions of organic shock loading and re-startup

Bio-foaming during the anaerobic digestion (AD) of the organic fraction of municipal solid waste (OFMSW) is a major cause of unstable reactor operations, especially under high organic loading rates (OLRs). Here, we used two 40-liter anaerobic reactors to deal with the actual organic fraction of municipal solid waste at OLRs of 5 and 7.5 kgVS/m³/d and tried to inhibit bio-foam generation by dosing with Fe⁰. One of reactors had 400 g of Fe⁰ added before operation and additional 200 g of Fe⁰ was added when the operating conditions changed; the other one was the control reactor with no Fe⁰ dosing. The results show that bio-foam was generated in the control reactor at an organic shock loading of 10 kgVS/m³/d and re-startup at 5 kgVS/m³/d, while the reactor containing Fe⁰ operated normally. Due to the surfactant attributes of volatile fatty acids (VFAs), the probability of bio-foam generation was positively correlated with the effluent's degree of surface activity (SA) induced by VFAs, which is a parameter representing the foaming potential. Because VFA biodegradation was enhanced in the reactor with added Fe⁰, at the position of Fe⁰ accumulation, the SA was decreased by 49.7-59.2%. Furthermore, the effect of Fe⁰ dosing on inhibiting bio-foam was evaluated by comparison with traditional commercial anti-foam agents. The results suggest possible reasons for bio-foam generation in OFMSW AD and suggest the reasonable usage of Fe⁰ to inhibit bio-foam formation.

Impact of narasin on manure composition, microbial ecology, and gas emissions from finishing pigs fed either a corn-soybean meal or a corn-soybean meal-dried distillers grains with solubles diets

An experiment was conducted to determine the effect of feeding finishing pigs a corn-soybean (CSBM) diet or a CSBM diet supplemented with 30% dried distillers grains with solubles (DDGS), in combination with or without a growth-promoting ionophore (0 or 30 mg narasin/kg of diet), has on manure composition, microbial ecology, and gas emissions. Two separate groups of 24 gilts (initial BW = 145.1 kg, SD = 7.8 kg) were allotted to individual metabolism crates that allowed for total but separate collection of feces and urine during the 48-d collection period. After each of the twice-daily feedings, feces and urine from each crate was collected and added to its assigned enclosed manure storage tank. Each tank contained an individual fan system that pulled a constant stream of air over the manure surface for 2 wk prior to air (day 52) and manure sampling (day 53). After manure sampling, the manure in the tanks was dumped and the tanks cleaned for the second group of pigs. Except for total manure Ca and P output as a percent of intake and for manure methane product rate and biochemical methane potential (P ≤ 0.08), there were no interactions between diet composition and narasin supplementation. Narasin supplementation resulted in increased manure C (P = 0.05), increased manure DM, C, S, Ca, and phosphorus as a percent of animal intake (P ≤ 0.07), and increased manure volatile solids and foaming capacity (P ≤ 0.09). No effect of narasin supplementation was noted on manure VFA concentrations or any of the gas emission parameters measured (P ≥ 0.29). In contrast, feeding finishing pigs a diet containing DDGS dramatically affected manure composition as indicated by increased concentration of DM, C, ammonia, N, and total and volatile solids (P = 0.01), increased manure DM, N, and C as a percent of animal intake (P = 0.01), increased manure total VFA and phenols (P ≤ 0.05), decreased gas emissions of ammonia and volatile sulfur compounds (VSC; P = 0.01), increased emissions of phenols and indoles (P ≤ 0.06), decreased methane production rate (P = 0.01), and slight differences in microbial ecology (R ≤ 0.47). In conclusion, feeding a diet which contains an elevated level of indigestible fiber (i.e., DDGS) resulted in more fiber in the manure which therefore dramatically affected manure composition, gas emissions, and microbial ecology, while narasin supplementation to the diet did not exhibit a significant effect on any of these parameters in the resultant swine manure.

The Role of Biofuels Coproducts in Feeding the World Sustainably

One of the grand challenges facing our society today is finding solutions for feeding the world sustainably. The food-versus-fuel debate is a controversy embedded in this challenge, involving the trade-offs of using grains and oilseeds for biofuels production versus animal feed and human food. However, only 6% of total global grain produced is used to produce ethanol. Furthermore, biofuels coproducts contribute to sustainability of food production because only 1% to 2.5% of the overall energy efficiency is lost from converting crops into biofuels and animal feed, and approximately one-third of the corn used to produce ethanol is recovered as feed coproducts. Extensive research has been conducted over the past 15 years on biofuels coproducts to (a) optimize their use for improving caloric and nutritional efficiency in animal feeds, (b) identify benefits and limitations of use in various animal diets,