Pilot-scale bubble column photobioreactor culture of a marine dinoflagellate microalga illuminated with light emission diodes

Amphidinium carterae growth in hydroponic wastewater. A sustainable approach to a microalgae-based process promoting a circular bioeconomy

Hydroponic cultivation is being increasingly used worldwide for horticultural production. However, this technique consumes large quantities of freshwater and produces significant amounts of wastewater. Effluent wastewater from hydroponic cultures may contain high nitrogen (N) and phosphorus (P) concentrations, thus contributing to soil, surface, and subsurface water pollution if directly discharged into the environment; it also potentially leads to ecosystem degradation. In the present work, a synthetic hydroponic effluent wastewater was formulated to evaluate the potential of a marine microalga to remove the main nutrients (N and P) and to test its suitability for sustainable, large-scale cultivation. The marine dinoflagellate microalga Amphidinium carterae successfully removed 100 % of the N and P from the hydroponic wastewater. The formulation yielded comparable biomass yields (0.5 g L-1) to those of the same culture grown in a control medium but considerably increased the production of carotenoids (40 %), polyunsaturated fatty acids (17 %), and, significantly, amphidinols (56 %). Hence, the use of A. carterae to treat and valorise hydroponic effluents shows significant promise, supporting further investigation into utilizing hydroponic wastewater from different origins to cultivate marine microalgae that can then be used to produce agricultural bio-based fungicides and other bioproducts in line with the principles of the circular bioeconomy.

Exploring the NMR Metabolic Landscape of Chrysochromulina rotalis: The Impact of Photobioreactor Configurations and Culture Conditions

This study utilizes the advanced analytical capabilities of nuclear magnetic resonance metabolomics to perform an untargeted and comprehensive analysis of the metabolic profile ofChrysochromulina rotalis under varying environmental conditions and photobioreactor setups. By identifying key biomolecules, including lipids, pigments, proteins, and carbohydrates, this research highlights the remarkable adaptability ofC. rotalis and its potential as a valuable source of bioactive compounds with industrial application. These findings are supported by experiments conducted at both laboratory and pilot scales. At the laboratory scale, a bubbling bench photobioreactor operated under various LED lights, irradiances, and temperatures. At the pilot scale, 80 L indoor and outdoor tubular and bubble column photobioreactors were used with modified nutrient concentrations and irradiances, along with a 140 L outdoor flat panel photobioreactor. Significant metabolic variations were observed across these setups. Optimal production of carotenoids, chlorophyll c, polyunsaturated fatty acids (PUFA), triacylglycerols (TAG), and 1,2-diacylglycerols occurred at 30 μmol·m-2·s-1. Temperature effects revealed that 25 °C favored carotenoids and PUFA, while 35 °C increased glycerol and dimethyl sulfoniopropionate (DMSP). Red light enhanced fatty acids (FA), whereas white light increased osmolytes and docosahexaenoic acid (DHA). Scaling up cultivation further influenced the metabolic profile. Tubular photobioreactors at 268 μmol·m-2·s-1 had higher PUFA, TAG, and carotenoid levels, while the indoor bubble columns contained more fucoxanthin, choline, and osmolytes. The outdoor bubble column and flat panel photobioreactors exhibited a similar metabolite composition, with the bubble column showing higher levels of sterols and alanine. Finally, metabolite covariation patterns were explored using Spearman rank correlation, providing insights into metabolic regulation under different conditions. These findings contribute to optimizing photobioreactor-based cultivation strategies for maximizing the production of valuable biomolecules fromC. rotalis.

Assessment of the marine microalga Chrysochromulina rotalis as bioactive feedstock cultured in an easy-to-deploy light-emitting-diode-based tubular photobioreactor

Marine microalgae have potential to be low-cost raw materials. This depends on the exploitation of different biomass fractions for high-value products, including unique compounds. Chrysochromulina rotalis, an under-explored haptophyte with promising properties, was the focus of this study. For the first time, C. rotalis was successfully cultivated in an 80 L tubular photobioreactor, illuminated by an easy-to-use light-emitting-diode-based system. C. rotalis grew without certain trace elements and showed adaptability to different phosphorus sources, allowing a significant reduction in the N:P ratio without compromising biomass yield and productivity. The design features of the photobioreactor provided a protective environment that ensured consistent biomass production from this shear-sensitive microalgae. Carotenoid analysis showed fucoxanthin and its derivatives as major components, with essential fatty acids making up a significant proportion of the total. The study emphasizes the tubular photobioreactor's role in sustainable biomass production for biorefineries, with C. rotalis as a valuable bioactive feedstock.

Sublethal effect of the toxic dinoflagellate Karlodinium veneficum on early life stages of zebrafish (Danio rerio)

Dinoflagellates of the genus Karlodinium are ichthyotoxic species that produce toxins including karlotoxins and karmitoxins. Karlotoxins show hemolytic and cytotoxic activities and have been associated with fish mortality. This study evaluated the effect of toxins released into the environment of Karlodinium veneficum strain K10 (Ebro Delta, NW Mediterranean) on the early stages of Danio rerio (zebrafish). Extracts of the supernatant of K10 contained the mono-sulfated KmTx-10, KmTx-11, KmTx-12, KmTx-13, and a di-sulfated form of KmTx-10. Total egg mortality was observed for karlotoxin concentration higher than 2.69 μg L^-1. For 1.35 μg L^-1, 87% of development anomalies were evidenced (all concentrations were expressed as KmTx-2 equivalent). Larvae of 8 days postfertilization exposed to 1.35 µg L^-1 presented epithelial damage with 80% of cells in the early apoptotic stage. Our results indicate that supernatants with low concentration of KmTxs produce both lethal and sublethal effects in early fish stages. Moreover, apoptosis was induced at concentrations as low as 0.01 μg L^-1. This is of great relevance since detrimental long-term effects due to exposure to low concentrations of these substances could affect wild and cultured fish.

Treatment of secondary urban wastewater with a low ammonium-tolerant marine microalga using zeolite-based adsorption

The low tolerance of marine microalgae to ammonium and hyposalinity limits their use in urban wastewater (UWW) treatments. In this study, using the marine microalga Amphidinium carterae, it is demonstrated for the first time that this obstacle can be overcome by introducing a zeolite-based adsorption step to obtain a tolerable UWW stream. The maximum ammonium adsorption capacities measured in the natural zeolite used are among the highest reported. The microalga grows satisfactorily in mixtures of zeolite-treated UWW and seawater at a wide range of proportions, both with and without adjusting the salinity, as long as the ammonium concentration is below the threshold tolerated by the microalgae (6.3 mg L^-1). A proof of concept performed in 10-L bubble column photobioreactors with different culture strategies, including medium recycling, showed an enhanced biomass yield relative to a control with no UWW. No noticeable effect was observed on the production of specialty metabolites.

Influence of abiotic conditions on the biofouling formation of flagellated microalgae culture

This work analyses the adhesion of flagellated microalgae to seven surfaces that have different water adhesion tension characteristics. Chlamydomonas reinhardtii and Isochrysis galbana, were cultivated in batch and fed-batch mode at four nitrogen/phosphorus (N/P) ratios (from 1.29 to 70) and subjected to four irradiance levels (50, 100, 200 and 400 µE·s^-1·m^-2) at 23 °C. Cell adhesion was greater in C. reinhardtii and a higher biomass concentration was obtained for this strain, reaching 2 g·L^-1 compared to 1 g·L^-1 for I. galbana. The adhesion of cells and exopolymeric substances was measured upon the batch and the first fed-batch reaching the stationary growth phase, observing a direct correlation between them and inversely to biomass generation in the cultures. The protein adhesion data for the different materials are comparable to those for cell adhesion coinciding with minimums of Baier's theory and Vogler. It is observed displacements in the curves as a function of the irradiance level.

Lab-scale photobioreactor systems: principles, applications, and scalability

Phototrophic microorganisms that convert carbon dioxide are being explored for their capacity to solve different environmental issues and produce bioactive compounds for human therapeutics and as food additives. Full-scale phototrophic cultivation of microalgae and cyanobacteria can be done in open ponds or closed photobioreactor systems, which have a broad range of volumes. This review focuses on laboratory-scale photobioreactors and their different designs. Illuminated microtiter plates and microfluidic devices offer an option for automated high-throughput studies with microalgae. Illuminated shake flasks are used for simple uncontrolled batch studies. The application of illuminated bubble column reactors strongly emphasizes homogenous gas distribution, while illuminated flat plate bioreactors offer high and uniform light input. Illuminated stirred-tank bioreactors facilitate the application of very well-defined reaction conditions. Closed tubular photobioreactors as well as open photobioreactors like small-scale raceway ponds and thin-layer cascades are applied as scale-down models of the respective large-scale bioreactors. A few other less common designs such as illuminated plastic bags or aquarium tanks are also used mainly because of their relatively low cost, but up-scaling of these designs is challenging with additional light-driven issues. Finally, this review covers recommendations on the criteria for photobioreactor selection and operation while up-scaling of phototrophic bioprocesses with microalgae or cyanobacteria.

Pathogens and predators impacting commercial production of microalgae and cyanobacteria

Production of phytoplankton (microalgae and cyanobacteria) in commercial raceway ponds and other systems is adversely impacted by phytoplankton pathogens, including bacteria, fungi and viruses. In addition, cultures are susceptible to productivity loss, or crash, through grazing by contaminating zooplankton such as protozoa, rotifers and copepods. Productivity loss and product contamination are also caused by otherwise innocuous invading phytoplankton that consume resources in competition with the species being cultured. This review is focused on phytoplankton competitors, pathogens and grazers of significance in commercial culture of microalgae and cyanobacteria. Detection and identification of these biological contaminants are discussed. Operational protocols for minimizing contamination, and methods of managing it, are discussed.

Isolation and Structural Elucidation of New Amphidinol Analogues from Amphidinium carterae Cultivated in a Pilot-Scale Photobioreactor

The demand for valuable products from dinoflagellate biotechnology has increased remarkably in recent years due to their many prospective applications. However, there remain many challenges that need to be addressed in order to make dinoflagellate bioactives a commercial reality. In this article, we describe the technical feasibility of producing and recovering amphidinol analogues (AMs) excreted into a culture broth of Amphidinium carterae ACRN03, successfully cultured in an LED-illuminated pilot-scale (80 L) bubble column photobioreactor operated in fed-batch mode with a pulse feeding strategy. We report on the isolation of new structurally related AMs, amphidinol 24 (1, AM24), amphidinol 25 (2, AM25) and amphidinol 26 (3, AM26), from a singular fraction resulting from the downstream processing. Their planar structures were elucidated by extensive NMR and HRMS analysis, whereas the relative configuration of the C-32→C-47 bis-tetrahydropyran core was confirmed to be antipodal in accord with the recently revised configuration of AM3. The hemolytic activities of the new metabolites and other related derivatives were evaluated, and structure-activity conclusions were established. Their isolation was based on a straightforward and high-performance bioprocess that could be suitable for the commercial development of AMs or other high-value compounds from shear sensitive dinoflagellates.

Pilot-scale cultivation of Chlorella sorokiniana FZU60 with a mixotrophy/photoautotrophy two-stage strategy for efficient lutein production

Chlorella sorokiniana FZU60, a lutein-enriching microalga, was cultivated in 50 L column photobioreactor to evaluate its potential for lutein production. Initial cell concentration, phosphate concentration and aeration rate were optimized, and results showed that optimal conditions of these three parameters were 0.10 g/L, 0.06 g/L and 0.02 vvm (2.5% CO₂), respectively. In addition, a novel two-stage strategy was successfully developed, in which algae were firstly cultivated under fed-batch mixotrophic condition to achieve high biomass concentration, and then shifted to photoautotrophic condition for enhancing lutein accumulation. Moreover, dissolved oxygen was found to be an efficient indicator of acetate depletion in fed-batch stage. The obtained lutein content, production and productivity reached 9.51 mg/g, 33.55 mg/L and 4.67 mg/L/d, respectively, which were greater than those reported in other pilot-scale studies. This proposed strategy provided a cost-effective approach for high-efficient microalgae-based lutein production at pilot-scale, indicating great potential for commercial production.

Application of anaerobic bacterial ammonification pretreatment to microalgal food waste leachate cultivation and biofuel production

Food waste constitutes the largest component of municipal solid waste in many urbanized societies. The current practice of disposing of biodegradable food waste mixed with other solid wastes to landfills is not sustainable and is environmentally undesirable. Moreover, the leakage of nutrient-rich food waste leachate (FWL) impacts the environment by eutrophication of the water body. Two robust microalgal species, Dunaliella tertiolecta (D. tertiolecta) and Cyanobacterium aponinum (C. aponinum), have been selected previously for the treatment of FWL because they can tolerate diluted FWL. However, growth suppression by some inhibiting factors, such as total suspended solids and organic nitrogen, limited biomass productivity, and substantial dilution (5-10% v/v FWL) was required. To alleviate this suppression, anaerobic bacterial digestion was proposed to pretreat FWL and convert certain nutrients such as organic nitrogen to ammonium. The pretreatment was optimized in neutral to slightly alkaline media, where a byproduct of biomethane up to 4.67 L methane/kg COD was produced. In addition, digestate after anaerobic ammonification can provide sufficient inorganic nutrients for subsequent microalgal biofuel production. Through batch cultivation, 50% (v/v) of anaerobic bacterial pretreated FWL digestate can be fed to D. tertiolecta, with biomass productivity of up to 0.88 g/L/day, and biomass productivity can be increased to 0.34 g/L/day for C. aponinum at 30% FWL digestate. Regarding the nutrient removal efficiency, 98.99% of total nitrogen and 65% of total phosphorus can be removed by D. tertiolecta, whereas more than 80% of total nitrogen and 65% of total phosphorus can be removed by C. aponinum. The use of anaerobic bacterial ammonification pretreatment can significantly improve the performance of subsequent microalgal treatments and has been shown to be a sustainable green technology for biofuel production and FWL recycling.

Production of Amphidinols and Other Bioproducts of Interest by the Marine Microalga Amphidinium carterae Unraveled by Nuclear Magnetic Resonance Metabolomics Approach Coupled to Multivariate Data Analysis

This study assessed the feasibility of an NMR metabolomics approach coupled to multivariate data analysis to monitor the naturally present or stresses-elicited metabolites from a long-term (>170 days) culture of the dinoflagellate marine microalgae Amphidinium carterae grown in a fiberglass paddlewheel-driven raceway photobioreactor. Metabolic contents, in particular, in two members of the amphidinol family, amphidinol A and its 7-sulfate derivative amphidinol B (referred as APDs), and other compounds of interest (fatty acids, carotenoids, oxylipins, etc.) were evaluated by altering concentration levels of the f/2 medium nutrients and daily mean irradiance. Operating with a 24 h sinusoidal light cycle allowed a 3-fold increase in APD production, which was also detected by an increase in hemolytic activity of the methanolic extract of A. carterae biomass. The presence of APDs was consistent with the antitumoral activity measured in the methanolic extracts of the biomass. Increased daily irradiance was accompanied by a general decrease in pigments and an increase in SFAs (saturated fatty acids), MUFAs (monounsaturated fatty acids), and DHA (docosahexaenoic acid), while increased nutrient availability lead to an increase in sugar, amino acid, and PUFA ω-3 contents and pigments and a decrease in SFAs and MUFAs. NMR-based metabolomics is shown to be a fast and suitable method to accompany the production of APD and bioactive compounds without the need of tedious isolation methods and bioassays. The two APD compounds were chemically identified by spectroscopic NMR and spectrometric ESI-IT MS (electrospray ionization ion trap mass spectrometry) and ESI-TOF MS (ESI time-of-flight mass spectrometry) methods.

Assessment of multi-step processes for an integral use of the biomass of the marine microalga Amphidinium carterae

Sustainable dinoflagellate microalgae-based bioprocess designed to produce secondary metabolites (SMs) with interesting bioactivities are attracting increasing attention. However, dinoflagellates also produce other valuable bioproducts (e.g polyunsaturated fatty acids, carotenoids, etc.) that could be recovered and should therefore be taken into account in the bioprocess. In this study, biomass of the marine dinoflagellate microalga Amphidinium carterae was used to assess and optimise three different methods in order to obtain three families of high-value biochemical compounds present in the biomass. The existing processes encompassed a multi-step extraction process for carotenoids, fatty acids and APDs individually and are optimized for the integral valorization of raw A. carterae biomass, with SMs being the primary target compounds. Total process recovery yields were 97% for carotenoids, 80% for total fatty acids and 100% for an extract rich in APDs (not purified).

A critical review on designs and applications of microalgae-based photobioreactors for pollutants treatment

The development of the photobioreactors (PBs) is recently noticeable as cutting-edge technology while the correlation of PBs' engineered elements such as modellings, configurations, biomass yields, operating conditions and pollutants removal efficiency still remains complex and unclear. A systematic understanding of PBs is therefore essential. This critical review study is to: (1) describe the modelling approaches and differentiate the outcomes; (2) review and update the novel technical issues of PBs' types; (3) study microalgae growth and control determined by PBs types with comparison made; (4) progress and compare the efficiencies of contaminants removal given by PBs' types and (5) identify the future perspectives of PBs. It is found that Monod model's shortcoming in internal substrate utilization is well fixed by modified Droop model. The corroborated data also remarks an array of PBs' types consisting of flat plate, column, tubular, soft-frame and hybrid configuration in which soft-frame and hybrid are the latest versions with higher flexibility, performance and smaller foot-print. Flat plate PBs is observed with biomass yield being 5 to 20 times higher than other PBs types while soft-frame and membrane PBs can also remove pharmaceutical and personal care products (PPCPs) up to 100%. Looking at an opportunity for PBs in sustainable development, the flat plate PBs are applicable in PB-based architectures and infrastructures indicating an encouraging revenue-raising potential.

Long-term culture of the marine dinoflagellate microalga Amphidinium carterae in an indoor LED-lighted raceway photobioreactor: Production of carotenoids and fatty acids

The feasibility of the long-term (>170 days) culture of a dinoflagellate microalga in a raceway photobioreactor is demonstrated for the first time. Amphidinium carterae was chosen for this study as it is producer of interesting high-value compounds. Repeated semicontinuous culture provided to be a robust operational mode. Different concentration levels of the f/2 medium nutrients (i.e. f/2×1-3) were assayed. The composition f/2×3 (N:P = 5), combined with a sinusoidal irradiance pattern (L/D = 24:0) with a 570 µE m^-2 s^-1 daily mean irradiance, maximized the biomass productivity (2.5 g m^-2 day^-1) and production rate of the valuable carotenoid peridinin (19.4 ± 1.35 mg m^-2 L^-1 with nearly 1% of the biomass d.w.). Several carotenoids and polyunsaturated fatty acids were also present in significant percentages in the harvested biomass (EPA, 1.69 ± 0.31% d.w.; DHA, 3.47 ± 0.24% d.w.), which had an average P-molar formulate of C_40.7O_21.2H_73.9N_3.9S_0.3P₁.

Pilot-scale outdoor photobioreactor culture of the marine dinoflagellate Karlodinium veneficum: Production of a karlotoxins-rich extract

A pilot-scale bioprocess was developed for the production of karlotoxin-enriched extracts of the marine algal dinoflagellate Karlodinium veneficum. A bubble column and a flat-panel photobioreactors (80-281 L) were used for comparative assessment of growth. Flow hydrodynamics and energy dissipation rates (EDR) in the bioreactors were characterized through robust computational fluid dynamic simulations. All cultures were conducted monoseptically outdoors. Bubble column (maximum cell productivity in semicontinuous operation of 58 × 10³ cell mL^-1 day^-1) proved to be a better culture system for this alga. In both reactors, the local EDR near the headspace, and in the sparger zone, were more than one order of magnitude higher than the average value in the whole reactor (=4 × 10^-3 W kg^-1). Extraction of the culture and further purification resulted in the desired KTXs extracts. Apparently, the alga produced three congeners KTXs: KmTx-10 and its sulfated derivative (sulfo-KmTx-10) and KmTx-12. All congeners possessed hemolytic activity.

Effects of shear stress on microalgae - A review

Cultivation of microalgae requires consideration of shear stress, which is generated by operations such as mixing, circulation, aeration and pumping that are designed to facilitate mass and heat transfer as well as light distribution in cultures. Excessive shear stress can cause increased cell mortality, decreased growth rate and cell viability, or even cell lysis. This review examines the sources of shear stress in different cultivation systems, shear stress tolerance of different microalgal species and the physiological factors and environmental conditions that may affect shear sensitivity, and potential approaches to mitigate the detrimental effects of shear stress. In general, green algae have the greatest tolerance to shear stress, followed by cyanobacteria, haptophytes, red algae, and diatoms, with dinoflagellates comprising the most shear-sensitive species. The shear-sensitivity of microalgae is determined primarily by cell wall strength, cell morphology and the presence of flagella. Turbulence, eddy size, and viscosity are the most prominent parameters affecting shear stress to microalgal cells during cultivation.

Biotechnological and Pharmacological Applications of Biotoxins and Other Bioactive Molecules from Dinoflagellates

The long-lasting interest in bioactive molecules (namely toxins) produced by (microalga) dinoflagellates has risen in recent years. Exhibiting wide diversity and complexity, said compounds are well-recognized for their biological features, with great potential for use as pharmaceutical therapies and biological research probes. Unfortunately, provision of those compounds is still far from sufficient, especially in view of an increasing demand for preclinical testing. Despite the difficulties to establish dinoflagellate cultures and obtain reasonable productivities of such compounds, intensive research has permitted a number of advances in the field. This paper accordingly reviews the characteristics of some of the most important biotoxins (and other bioactive substances) produced by dinoflagellates. It also presents and discusses (to some length) the main advances pertaining to dinoflagellate production, from bench to large scale-with an emphasis on material published since the latest review available on the subject. Such advances encompass improvements in nutrient formulation and light supply as major operational conditions; they have permitted adaptation of classical designs, and aided the development of novel configurations for dinoflagellate growth-even though shearing-related issues remain a major challenge.

Modeling shear-sensitive dinoflagellate microalgae growth in bubble column photobioreactors

The shear-sensitive dinoflagellate microalga Karlodinium veneficum was grown in a sparged bubble column photobioreactor. The influence of mass transfer and shear stress on cell growth and physiology (concentration of reactive oxygen species, membrane fluidity and photosynthetic efficiency) was studied, and a model describing cell growth in term of mass transfer and culture parameters (nozzle sparger diameter, air flow rate, and culture height) was developed. The results show that mass transfer limits cell growth at low air-flow rates, whereas the shear stress produced by the presence of bubbles is critically detrimental for air flow rates above 0.1vvm. The model developed in this paper adequately represents the growth of K. veneficum. Moreover, the parameters of the model indicate that bubble rupture is much more harmful for cells than bubble formation.

Microalgal cultivation and hydrodynamic characterization using a novel tubular photobioreactor with helical blade rotors

Industrial-scale microalgal cultivation for food, feedstocks and biofuel production is limited by several engineering factors, such as cultivation systems. As a closed microalgal growth system, tubular photobioreactors are the most preferred ones in the mass algae production. In this work, microalgal cultivation and hydrodynamic characterization using a novel tubular photobioreactor equipped with helical blade rotors (HBRs) were investigated, with the aid of computational fluid dynamics and cultivation experiments to evaluate the effect of HBRs on the performance of tubular photobioreactor and growth of the Chlorella sp. The results showed that the use of HBRs in tubular photobioreactors would result in swirl flow and increase of radial velocity and circumferential velocity; it also indicated that the HBRs would enable microalgal cells to move forward helically and to be shuttled alternatively between the light zone and the dark zone. This has led to the faster growth rate of Chlorella sp. and no attachment on the tube surface in the tubular photobioreactor during the whole cultivation cycle. In conclusion, the HBRs could improve the performance of tubular photobioreactors and thus impact positively on the cultivation of microalgae cells for biotechnological industry.