An integrated 45L pilot microbial fuel cell system at a full-scale wastewater treatment plant

Research progress on coupling and stacking systems to enhance power generation performance of microbial fuel cell

Microbial fuel cells (MFCs) face significant challenges related to low power output, which severely limits their practical applications. Coupling MFC with other technologies and stacking MFCs are feasible solutions to enhance power output. In recent years, the coupling and stacking technology of MFCs has become a research hotspot in the field of environmental energy. This paper first outlines the basic configurations of MFCs and then analyzes the advantages and disadvantages of different setups in the context of coupling and stacking. Subsequently, it discusses in detail the coupling systems of MFC with other technologies, as well as several configurations of stacked MFCs and the phenomenon of voltage reversal. Based on these investigations, the paper proposes future research directions aimed at optimizing MFC performance, thereby enhancing their potential for energy recovery from wastewater and supporting the commercialization and scaling of MFC technology.

Effective Exploitation of Sugarcane Byproducts and Industrial Effluents for Strategic Energy Applications: A Review on Recent Developments and Approaches with Special Reference to Microbial Fuel Cells

Apart from its role in agriculture, the contribution of the sugarcane industry and its related sectors toward the global economy is seemingly great. Hence, it is imperative to adopt the maximum possible ways to completely recover the stored chemical energy in sugarcane to generate additional revenue and thereby to ensure the sustainability of sugarcane-related industries by surmounting the regional/seasonal limitations associated with sugarcane cultivation. So, the present Review aims to highlight the importance of sugarcane crops in the global economy by comprehensively discussing the energy value of byproducts and industrial waste generated during the processing of sugarcane. The various possible strategies reported so far for the effective recovery of bioenergy from sugarcane components are discussed with a special emphasis on technologies capable of converting the stored chemical energy into electrical energy or fuel. As the fraction of waste components generated during the harvesting or processing of sugarcane is high, the bioenergy recovery strategies standing close to the "waste-to-energy" concept are the most rewarding ones, suitable for complete bioenergy recovery. Hence, the microbial fuel cell (MFC) technology that offers dual benefits in terms of waste management and power generation is receiving much attention. The status of technological developments in MFCs and the possibilities for developing hybrid technologies through their integration with existing sugar industry waste processing strategies, to further enhance the effective exploitation of the energy value of sugarcane byproducts, are discussed rigorously by focusing on their commercialization possibilities.

Induced ciprofloxacin biotransformation and antibiotic-resistance genes control in sulfate-reducing microbial fuel cells: Strategy and mechanism

Ciprofloxacin-containing saline wastewater treatment gains increasing attentions, due to the problems of limited degradation and spreading risk of antibiotic-resistance genes (ARGs). Sulfate reduction is a cost-efficient technology for simultaneous sulfate and antibiotic removal. The microbial fuel cell enhances removal of antibiotics and reduces spreading risk of ARGs in effluents, however, the biotransformation of ciprofloxacin (CIP) in sulfate-reducing microbial fuel cell (SR-MFC) remains unclear. Thus, a SR-MFC is established in this study for treatment of CIP-containing saline wastewater, which achieves simultaneous removal of CIP (50.2%), sulfate (85.1%), and ARGs (17.0%). The Desulfovibrio sp. bacteria become dominant in free biomass (58.8%) and biofilm (73.6%) after CIP exposing, respectively. The CIP can be utilized in prior to lactate for sulfate reduction, while the energy production is initially contributed to sulfate reduction followed by sulfide oxidation. Notably, the expression of ARGs declines probably due to enhanced biotransformation and limited adsorption (2.6%) of CIP on biomass after CIP addition. Long-term exposure to CIP enriches the ARGs of antibiotic efflux pump, implying some CIP is pumped out from intracellular to extracellular. A novel degradation pathway attacking the N15 site in piperazine may be the major and environmental-friendly biotransformation reaction, where the enzyme of ammonia-lyase and acetyltransferase are involved in. To our best knowledge, this is the first report of the novel pathway in bacterial CIP degradation system, which is known as fungal CIP biotransformation pathway. This study provides insights for CIP biotransformation in SR-MFC, and the operational strategy for antibiotic-containing saline wastewater treatment with ARGs control.

Microbial electrosynthesis technology for CO2 mitigation, biomethane production, and ex-situ biogas upgrading

Currently, global annual CO2 emissions from fossil fuel consumption are extremely high, surpassing tens of billions of tons, yet our capacity to capture and utilize CO2 remains below a small fraction of the amount generated. Microbial electrosynthesis (MES) systems, an integration of microbial metabolism with electrochemistry, have emerged as a highly efficient and promising bio-based carbon-capture-and-utilization technology over other conventional techniques. MES is a unique technology for lowering the atmospheric CO2 as well as CO2 in the biogas, and also simultaneously convert them to renewable bioenergy, such as biomethane. As such, MES techniques could be applied for biogas upgrading to generate high purity biomethane, which has the potential to meet natural gas standards. This article offers a detailed overview and assessment of the latest advancements in MES for biomethane production and biogas upgrading, in terms of selecting optimal methane production pathways and associated electron transfer processes, different electrode materials and types, inoculum sources and microbial communities, ion-exchange membrane, externally applied energy level, operating temperature and pH, mode of operation, CO2 delivery method, selection of inorganic carbon source and its concentration, start-up time, and system pressure. It also highlights the current MES challenges associated with upscaling, design and configuration, long-term stability, energy demand, techno-economics, achieving net negative carbon emission, and other operational issues. Moreover, we provide a summary of current and future opportunities to integrate MES with other unique biosystems, such as methanotrophic bioreactors, and incorporate quorum sensing, 3D printing, and machine learning to further develop MES as a better biomethane-producer and biogas upgrading technique.

Advances in bioelectrochemical systems for bio-products recovery

Bioelectrochemical systems (BES) have emerged as a sustainable and highly promising technology that has garnered significant attention from researchers worldwide. These systems provide an efficient platform for the removal and recovery of valuable products from wastewater, with minimal or no net energy loss. Among the various types of BES, microbial fuel cells (MFCs) are a notable example, utilizing microbial biocatalytic activities to generate electrical energy through the degradation of organic matter. Other BES variants include microbial desalination cells (MDCs), microbial electrolysis cells (MECs), microbial electrosynthesis cells (MXCs), microbial solar cells (MSCs), and more. BESs have demonstrated remarkable potential in the recovery of diverse products such as hydrogen, methane, volatile fatty acids, precious nutrients, and metals. Recent advancements in scaling up BESs have facilitated a more realistic assessment of their net energy recovery and resource yield in real-world applications. This comprehensive review focuses on the practical applications of BESs, from laboratory-scale developments to their potential for industrial commercialization. Specifically, it highlights successful examples of value-added product recovery achieved through various BES configurations. Additionally, this review critically evaluates the limitations of BESs and provides suggestions to enhance their performance at a larger scale, enabling effective implementation in real-world scenarios. By providing a thorough analysis of the current state of BES technology, this review aims to emphasize the tremendous potential of these systems for sustainable wastewater treatment and resource recovery. It underscores the significance of bridging the gap between laboratory-scale achievements and industrial implementation, paving the way for a more sustainable and resource-efficient future.

Biofuel production for circular bioeconomy: Present scenario and future scope

In recent years, biofuel production has attracted considerable attention, especially given the increasing worldwide demand for energy and emissions of greenhouse gases that threaten this planet. In this case, one possible solution is to convert biomass into green and sustainable biofuel, which can enhance the bioeconomy and contribute to sustainable economic development goals. Due to being in large quantities and containing high organic content, various biomass sources such as food waste, textile waste, microalgal waste, agricultural waste and sewage sludge have gained significant attention for biofuel production. Also, biofuel production technologies, including thermochemical processing, anaerobic digestion, fermentation and bioelectrochemical systems, have been extensively reported, which can achieve waste valorization through producing biofuels and re-utilizing wastes. Nevertheless, the commercial feasibility of biofuel production is still being determined, and it is unclear whether biofuel can compete equally with other existing fuels in the market. The concept of a circular economy in biofuel production can promote the environmentally friendly and sustainable valorization of biomass waste. This review comprehensively discusses the state-of-the-art production of biofuel from various biomass sources and the bioeconomy perspectives associated with it. Biofuel production is evaluated within the framework of the bioeconomy. Further perspectives on possible integration approaches to maximizing waste utilization for biofuel production are discussed, and what this could mean for the circular economy. More research related to pretreatment and machine learning of biofuel production should be conducted to optimize the biofuel production process, increase the biofuel yield and make the biofuel prices competitive.

Sorting Out the Latest Advances in Separators and Pilot-Scale Microbial Electrochemical Systems for Wastewater Treatment: Concomitant Development, Practical Application, and Future Perspective

To date, dozens of pilot-scale microbial fuel cell (MFC) devices have been successfully developed worldwide for treating various types of wastewater. The availability and configurations of separators are determining factors for the economic feasibility, efficiency, sustainability, and operability of these devices. Thus, the concomitant advances between the separators and pilot-scale MFC configurations deserve further clarification. The analysis of separator configurations has shown that their evolution proceeds as follows: from ion-selective to ion-non-selective, from nonpermeable to permeable, and from abiotic to biotic. Meanwhile, their cost is decreasing and their availability is increasing. Notably, the novel MFCs configured with biotic separators are superior to those configured with abiotic separators in terms of wastewater treatment efficiency and capital cost. Herein, a highly comprehensive review of pilot-scale MFCs (>100 L) has been conducted, and we conclude that the intensive stack of the liquid cathode configuration is more advantageous when wastewater treatment is the highest priority. The use of permeable biotic separators ensures hydrodynamic continuity within the MFCs and simplifies reactor configuration and operation. In addition, a systemic comparison is conducted between pilot-scale MFC devices and conventional decentralized wastewater treatment processes. MFCs showed comparable cost, higher efficiency, long-term stability, and significant superiority in carbon emission reduction. The development of separators has greatly contributed to the availability and usability of MFCs, which will play an important role in various wastewater treatment scenarios in the future.

Development, performance evaluation, and kinetic studies of microbial fuel cell based auto dripping bioelectrochemical reactor (AutoDriBER) for urine treatment

A bioelectrochemical reactor is an assembly, which facilitates energy generation and resource recovery using electrochemically active microorganisms. To maximise energy production from wastewater in this bioreactor system special design is required. Therefore, in the present study, continuous flow auto dripping bioelectrochemical reactors (AutoDriBERs) were developed as a single and multi-electrode assembly for urine treatment. Further, their performance was assessed by connecting reactors in series and parallel arrangements. AutoDriBER configured in series connection showed the highest 93.64 ± 1.57% chemical oxygen demand removal rate with the 1.38 ± 0.64 V voltage and 2.54 W m-3 polarisation power density. The optimum flow rate for maximum voltage production was tested with various models i.e. the linear, exponential, Sweibull-1, and Sweibull-2 models to confirm voltage prediction and its validity. The Linear and exponential models were found best fitted for voltage production with R2 value of 0.999. These findings infer a novel approach toward optimisation of the complex, inexpensive and self-sufficient design for electricity generation from energy-rich urine wastewater in rural areas.

On-site performance evaluation of a 1,000-litre microbial fuel cell system using submergible multi-electrode modules with air-cathodes for sustainable municipal wastewater treatment and electricity generation

The reliability of a microbial fuel cell (MFC) system was tested on an industrial scale by operating a 1,000-L single-chamber system under real conditions at a municipal wastewater treatment plant (WWTP) over a 6-month period. Submergible multi-electrode modules with large-scale grid-segmented gas diffusion cathodes with activated carbon as a catalyst were used. Maximum power densities normalised to the cathode area were above 100 mW m^-2_Cat. Fluctuating chemical and physical wastewater characteristics of the influent had reversible effects on MFC performance in terms of energetic efficiency. Thereby, the composition of the chemical oxygen demand (COD) fractions changes only insignificantly and the concentration of readily biodegradable (S_S) required for the enhanced biological phosphorus removal (EBPR) process or upstream denitrification was reduced by 41 ± 10 mg L^-1 (37 ± 2% of inflow S_S).

Scalable architecture of low-cost household microbial fuel cell for domestic wastewater treatment and simultaneous energy recovery

Researchers are still trying to achieve desirable results while treating actual wastewater at the field size when scaling up a microbial fuel cell (MFC). This pilot-scale project aimed to create a decentralised system for treating domestic wastewater and concurrent energy generation that may be used as a model for the decentralisation process. In this investigation, a cylindrical-shaped earthen membrane was utilized. The arrangement was deployed on-site at a residence for the treatment of domestic wastewater as well as simultaneous generation of power. From August until November 2021, the 36 L pilot-scale setup was operational for a period of 92 days. The setup's performance was affected by seasonal temperature variations during the operation period. The system's performance was measured in terms of COD, nitrate, and NH₃-N removal, with the highest results being 93.52 %, 84.93 %, and 74.78 %, respectively. The pilot-scale setup achieved the highest current of 43.7 mA, and the output voltage of the setup was boosted to 4.1 V using a power management system. The sustainable operation of pilot household MFC showed a positive indication for field application with a low-cost solution.

Life cycle assessment and cost-benefit analysis of internal-stack trickling bio-electrochemical reactor: an evaluation for commercial viability

The present study reports a detailed life cycle assessment and cost-benefit analysis of a commercially viable Internal-Stack-Trickling Bio-Electrochemical Reactor (IS-TrickBER). IS-TrickBER used wastewater as a feedstock and converted that wastewater through electrochemical methods into low-grade fertilizer and produced electricity. IS-TrickBER was observed for its performance in terms of power output and wastewater treatment. IS-TrickBER exhibited up to 4.2 Wh net energy yield while treating 84.84L wastewater per day along with 92.17% COD removal and 38.23% Columbic efficiency during the operational run with real municipal wastewater. Based on daily net energy yield, up to 1457.6Wh yearly net energy yield can be expected. A comprehensive start-to-end life cycle assessment study associated with the manufacturing, and operational phases of IS-TrickBER was also conducted to ascertain its impact on the environment. The environmental impact through air emissions during the manufacturing stage can be minimized by changing the plastic balls used as packing material in the reactor. A detailed cost-benefit analysis was also conducted to understand its economic viability. Cost-benefit analysis of IS-TrickBER, based on net energy yield, shows that IS-TrickBER could compensate its installation cost within a few years. IS-TrickBER performed well in eliminating the chemical load of wastewater and simultaneous electricity generation. Due to its scalability, compactness, and low maintenance, IS-TrickBER can be a suitable candidate in real-time wastewater treatment.

Performance of a dual-chamber microbial fuel cell as a biosensor for in situ monitoring Bisphenol A in wastewater

This research explores the possibilities of a dual-chamber microbial fuel cell as a biosensor to measure Bisphenol A (BPA) in wastewater. BPA is an organic compound and is considered to be an endocrine disruptor, affecting exposed organisms, the environment, and human health. The performance of the microbial fuel cells (MFCs) was first controlled with specific operational conditions (pH, temperature, fuel feeding rate, and organic loading rate) to obtain the best accuracy of the sensor signal. After that, BPA concentrations varying from 50 to 1000 μg L^-1 were examined under the biosensor's cell voltage generation. The outcome illustrates that MFC generates the most power under the best possible conditions of neutral pH, 300 mg L^-1 of COD, R 1000 Ω, and ambient temperature. In general, adding BPA improved the biosensor's cell voltage generation. A slight linear trend between voltage output generation and BPA concentration was observed with R² 0.96, which indicated that BPA in this particular concentration range did not real harm to the MFC's electrogenic bacteria. Scanning electron microscope (SEM) images revealed a better cover biofilm after BPA injection on the surface electrode compared to it without BPA. These results confirmed that electroactive biofilm-based MFCs can serve to detect BPA found in wastewaters.

Prospective review on bioelectrochemical systems for wastewater treatment: Achievements, hindrances and role in sustainable environment

Bioelectrochemical systems (BESs) are a relatively new arena for producing bioelectricity, desalinating sea water, and treating industrial effluents by removing organic matter. Microbial electrochemical technologies (METs) are promising for obtaining value-added products during simultaneous remediation of pollutants from wastewater. The search for more affordable desalination technology has led to the development of microbial desalination cells (MDCs). MDC combines the operation of microbial fuel cells (MFC) with electrodialysis for water desalination and energy generation. It has received notable interest of researchers in desalination and wastewater treatment because of low energy requirement and eco-friendly nature. Firstly, this article provides a brief overview of MDC technology. Secondly, factors affecting functioning of MDC and its applications have been accentuated. Additionally, challenges and future outlook on the development of this technology have been delineated. State-of-the-art information provided in this review would expand the scope of interdisciplinary and translational research.

High electrical energy harvesting performance of an integrated microbial fuel cell and low voltage booster-rectifier system treating domestic wastewater

To harvest directly usable electrical energy from real domestic wastewater, a new power management system (PMS), transistor-based low voltage boosters followed by a voltage rectifier (LVBR), was developed and tested for its energy harvesting performance. Three air-cathode MFCs were individually linked with LVBs, which were electrically stacked in parallel and then connected with a single voltage rectifier (MFC-LVBR). The MFC-LVBR system could increase V_MFCto 11.9 ± 0.6 V without voltage reversal, which was capable of charging a lithium-ion batteryand supercapacitor-based power banks. When the integrated MFC-LVBR system was linked with a lithium-ion battery, the highest normalized energy recovery (NER_COD) of 0.76 kWh/kg-COD (NER_volumeof 0.22 kWh/m³) was achieved with a minimal energy loss of 14.4%, whichwas much higher than those previously reported values.Furthermore, the electrical energy charged in the lithium-ion battery successfully powered a DC peristaltic pump requiring a minimum operating power of 0.46 W.

Electrochemical impedance spectroscopy (EIS) reveals the role of microbial fuel cell-ceramic membrane bioreactor (MFC-CMBR): Electricity utilization and membrane fouling

Ceramic membrane has become a major concern due to creasing cost and competitive efficiency. Microbial fuel cell-ceramic membrane bioreactor (MFC-CMBR) is considered alternative technology for larger-scale industrial application because of its advantages of convenient detecting and control of membrane fouling. However, MFC-CMBR are highly susceptible to membrane fouling and harsh operating requirements in these wastewaters of different compositions. This research critically discusses that electrochemical response in different types of MFC-CMBRs and control of electricity utilization on ceramic membrane fouling. The experimental results indicated that the application of sludge acclimated in coupling system with higher external resistance could ensure that lower costs (electricity utilization and membrane cleaning) provided enough membrane fouling control. The improved performance of MFC-CMBR-1 could be attributed to its enhanced nitrification/denitrification activity and capacity of electrons migration between electrode and sludge mixture. The coupling system alleviated membrane fouling and impedance increasing by improving the characteristics of sludge (increased particle size, decreased adsorption adhesion free energy), EPS (decreased hydrophobicity, molecular weight distribution regulation). And filtration tests showed that roughness and contact angle for the MFC-CMBR tend for better development compared to CMBR, dependent on the changes in the chemical surface groups as a result of electric distribution ratio. In addition, correlation analysis and filtration experiments showed that the extracellular polymer substances (EPS) enhanced the charge transfer resistance (R_ct), and the protein substance in EPS was the main fouling substance when external resistance was close to the internal resistance of MFC. In summary, the low internal resistance of ceramic membrane lead to obvious better fouling control and electricity utilization than organic membrane, and the paper provides insight into the MFC-CMBR systems for a wide range of detecting membrane fouling and applications of membrane fouling mitigation.

Long-term evaluation of an air-cathode microbial fuel cell with an anion exchange membrane in a 226L wastewater treatment reactor

Although the treatment of municipal wastewater using microbial fuel cells (MFCs) has been extensively studied, scaling the systems up for practical use remains challenging. In this study, a 226 L sewage treatment reactor was equipped with 27 MFC units, and its chemical oxygen demand (COD) removal and electricity production were evaluated. The MFC units were tubular air cores with a diameter of 5 cm and length of 100 cm, which were wrapped with a carbon-based cathode, anion exchange membrane (AEM), and nonwoven graphite fabric. The air-cathode-AEM MFC generated 0.12-0.30 A/m², 0.072-0.51 W/m³, and 1.7-4.6 Wh/m³ in a chemostat reactor with a COD of 140-36 mg/L and hydraulic retention time (HRT) of 9-42 h throughout a year. The decrease in the COD was represented as the first-order rate constant of 0.038. The rate constant was comparable to that of other air-cathode MFCs with cation exchange membranes, indicating the necessity of a posttreatment to meet the discharge standard. It has been estimated that the MFC operation for 24 h before post-aeration can reduce the energy required to meet the discharge standard by 70%, suggesting the potential applicability of MFC in long HRT-treatments such as oxidation ditch. The resistances of the anode, cathode, and AEM were 15, 7.0, and 0.51 mΩ m², respectively, and surface dirt rather than deterioration primarily increased the AEM resistance. A current exceeding 0.2 A/m² significantly increases the anode potential, indicating that the current was limited by low COD. Increasing the anode-specific surface area can improve air-AEM MFCs used for practical applications.

Review on microbial fuel cells applications, developments and costs

The microbial fuel cell (MFC) technology has attracted significant attention in the last years due to its potential to recover energy in a wastewater treatment. The idea of using an MFC in industry is very attractive as the organic wastes can be converted into energy, reducing the waste disposal costs and the energy needs while increasing the company profit. However, taking aside these promising prospects, the attempts to apply MFCs in large-scale have not been succeeded so far since their lower performance and high costs remains challenging. This review intends to present the main applications of the MFC systems and its developments, particularly the advances on configuration and operating conditions. The diagnostic techniques used to evaluate the MFC performance as well as the different modeling approaches are described. Towards the introduction of the MFC in the market, a cost analysis is also included. The development of low-cost materials and more efficient systems, with high higher power outputs and durability, are crucial towards the application of MFCs in industrial/large scale. This work is a helpful tool for discovering new operation and design regimes.

A dual chamber microbial fuel cell based biosensor for monitoring copper and arsenic in municipal wastewater

This study investigated a dual-chamber microbial fuel cell-based biosensor (DC-MFC-B) for monitoring copper and arsenic in municipal wastewater. Operational conditions, including pH, flow rate, a load of organic substrate and external resistance load, were optimized to improve the biosensor's sensitivity. The DC-MFC-B's toxicity response was established under the electroactive bacteria inhibition rate function to a specific heavy metal level as well as the recovery of the DC-MFC-B. Results show that the DC-MFC-B was optimized at the operating conditions of 1000 Ω external resistance, COD 300 mg L^-1 and 50 mM K₃Fe(CN)₆ as a catholyte solution. The voltage output of the DC-MFC-B decreased with increasing in the copper and arsenic concentrations. A significant linear relationship between the maximum voltage of the biosensor and the heavy metal concentration was obtained with a coefficient of R² = 0.989 and 0.982 for copper and arsenic, respectively. The study could detect copper (1-10 mg L^-1) and arsenic (0.5-5 mg L^-1) over wider range compared to other studies. The inhibition ratio for both copper and arsenic was proportional to the concentrations, indicating the electricity changes are mainly dependent on the activity of the electrogenic bacteria on the anode surface. Moreover, the DC-MFC-B was also recovered in few hours after being cleaned with a fresh medium. It was found that the concentration of the toxicant effected on the recovery time and the recovery time was varied between 4 and 12 h. In short, this work provided new avenues for the practical application of microbial fuel cells as a heavy metal biosensor.

Microbial fuel cells a state-of-the-art technology for wastewater treatment and bioelectricity generation

Wastewater treatment and electricity generation have been the major concerns for the last few years. The scarcity of fossil fuels has led to the development of unconventional energy resources that are pollution-free. Microbial fuel cell (MFC) is an environmental and eco-friendly technology that harvests energy through the oxidation of organic substrates and transform into the electric current with the aid of microorganisms as catalysts. This review presents power output and colour removal values by designing various configurations of MFCs and highlights the importance of materials for the fabrication of anode and cathode electrodes playing vital roles in the formation of biofilm and redox reactions taking place in both chambers. The electron transfer mechanism from microbes towards the electrode surface and the generation of electric current are also highlighted. The effect of various parameters affecting the cell performance such as type and amount of substrate, pH and temperature maintained within the chambers have also been discussed. Although this technology presents many advantages, it still needs to be used in combination with other processes to enhance power output.

Scalability of microbial electrochemical technologies: Applications and challenges

During wastewater treatment, microbial electrochemical technologies (METs) are a promising means for in situ energy harvesting and resource recovery. The primary constraint for such systems is scaling them up from the laboratory to practical applications. Currently, most research (∼90%) has been limited to benchtop models because of bioelectrochemical, economic, and engineering design limitations. Field trials, i.e., 1.5 m³ bioelectric toilet, 1000 L microbial electrolysis cell and industrial applications of METs have been conducted, and their results serve as positive indicators of their readiness for practical applications. Multiple startup companies have invested in the pilot-scale demonstrations of METs for industrial effluent treatment. Recently, advances in membrane/electrode modification, understanding of microbe-electrode interaction, and feasibility of electrochemical redox reactions have provided new directions for realizing the practical application. This study reviews the scaling-up challenges, success stories for onsite use, and readiness level of METs for commercialization that is inexpensive and sustainable.

From Waste to Watts: Updates on Key Applications of Microbial Fuel Cells in Wastewater Treatment and Energy Production

Due to fossil fuel depletion and the rapid growth of industry, it is critical to develop environmentally friendly and long-term alternative energy technologies. Microbial fuel cells (MFCs) are a powerful platform for extracting energy from various sources and converting it to electricity. As no intermediate steps are required to harness the electricity from the organic substrate’s stored chemical energy, MFC technology offers a sustainable alternative source of energy production. The generation of electricity from the organic substances contained in waste using MFC technology could provide a cost-effective solution to the issue of environmental pollution and energy shortages in the near future. Thus, technical advancements in bioelectricity production from wastewater are becoming commercially viable. Due to practical limitations, and although promising prospects have been reported in recent investigations, MFCs are incapable of upscaling and of high-energy production. In this review paper, intensive research has been conducted on MFCs’ applications in the treatment of wastewater. Several types of waste have been extensively studied, including municipal or domestic waste, industrial waste, brewery wastewater, and urine waste. Furthermore, the applications of MFCs in the removal of nutrients (nitrogen and sulphates) and precious metals from wastewater were also intensively reviewed. As a result, the efficacy of various MFCs in achieving sustainable power generation from wastewater has been critically addressed in this study.

Development of trickling bio-electrochemical reactor (TrickBER) for large scale energy efficient wastewater treatment

Bioelectrochemical systems such as microbial fuel cells are novel systems; those directly transform the chemical energy contained in organics of wastewater into electrical energy by the metabolic action of the microbial community. During the last two decades, bioelectrochemical systems astonishingly increased their wastewater treatment capabilities, sustainability, and power output. However, studies on scalable architectural designs of bioelectrochemical systems received less attention. Lower power yield and high cost are two major limitations for scaling up of bioelectrochemical systems. This study reports a low cost, scalable, air cathode bio-electrochemical reactor, constructed by adopting a trickling filtration approach (TrickBER) and operated in continuous mode. Various facets of construction, installation, and operation of TrickBER were investigated and optimized to achieve an efficient performance. TrickBER was found suitable in simultaneous electricity generation during continuous wastewater treatment and, in the future, could be used in small/cottage industries.

Bio-electrochemical frameworks governing microbial fuel cell performance: technical bottlenecks and proposed solutions

Microbial fuel cells (MFCs) are recognized as a future technology with a unique ability to exploit metabolic activities of living microorganisms for simultaneous conversion of chemical energy into electrical energy. This technology holds the promise to offer sustained innovations and continuous development towards many different applications and value-added production that extends beyond electricity generation, such as water desalination, wastewater treatment, heavy metal removal, bio-hydrogen production, volatile fatty acid production and biosensors. Despite these advantages, MFCs still face technical challenges in terms of low power and current density, limiting their use to powering only small-scale devices. Description of some of these challenges and their proposed solutions is demanded if MFCs are applied on a large or commercial scale. On the other hand, the slow oxygen reduction process (ORR) in the cathodic compartment is a major roadblock in the commercialization of fuel cells for energy conversion. Thus, the scope of this review article addresses the main technical challenges of MFC operation and provides different practical approaches based on different attempts reported over the years.

Sustainable operation requires addressing key MFC-bottleneck issues. Enhancing extracellular electron transfer is the key to elevated MFC performance.

Green approach and strategies for wastewater treatment using bioelectrochemical systems: A critical review of fundamental concepts, applications, mechanism, and future trends

Millions of litters of multifarious wastewater are directly disposed into the environment annually to reduce the processing costs leading to eutrophication and destroying the clean water sources. The bioelectrochemical systems (BESs) have recently received significant attention from researchers due to their ability to convert waste into energy and their high efficiency of wastewater treatment. However, most of the performed researches of the BESs have focused on energy generation, which created a literature gap on the utilization of BESs for wastewater treatment. The review highlights this gap from various aspects, including the BESs trends, fundamentals, applications, and mechanisms. A different review approach has followed in the present work using a bibliometric review (BR) which defined the literature gap of BESs publications in the degradation process section and linked the systematic review (SR) with it to prove and review the finding systematically. The degradation mechanisms of the BESs have been illustrated comprehensively in the current work, and various suggestions have been provided for supporting future studies and cooperation.

Performance of a dual-chamber microbial fuel cell as biosensor for on-line measuring ammonium nitrogen in synthetic municipal wastewater

This study investigates the performance of microbial fuel cells (MFC) for on-line monitoring ammonium (NH₄⁺-N) in municipal wastewater. A double chamber microbial fuel cell (MFC) was established in a continuous mode under different influent ammonium concentrations ranging from 5 to 40 mg L^-1. Results indicated that excess ammonium would inhibit the activity of electrogenic bacteria in the anode chamber and consequently affect electricity production. An inversely linear relationship between concentration and voltage generation was obtained with coefficient R² 0.99 and the MFC could detect up to 40 mg L^-1 of NH₄⁺-N. Notably, no further decline was observed in voltage output and there was in fact a further increase in ammonia concentration (>40 mg L^-1). The stability and high accuracy of ammonium-based MFC biosensors exposed competitive results compared to traditional analytical tools, confirming the biosensor's reliability. Furthermore, pH 7.0; R 1000 Ω and HRT of 24 h are the best possible conditions for the MFC biosensor for monitoring ammonium. The simplicity in design and operation makes the biosensor more realistic for practical application.

Wastewater Valorization: Practice around the World at Pilot- and Full-Scale

Over the last few years, wastewater treatment plants (WWTPs) have been rebranded as water resource recovery facilities (WRRFs), which recognize the resource recovery potential that exists in wastewater streams. WRRFs contribute to a circular economy by not only producing clean water but by recovering valuable resources such as nutrients, energy, and other bio-based materials. To this aim, huge efforts in technological progress have been made to valorize sewage and sewage sludge, transforming them into valuable resources. This review summarizes some of the widely used and effective strategies applied at pilot- and full-scale settings in order to valorize the wastewater treatment process. An overview of the different technologies applied in the water and sludge line is presented, covering a broad range of resources, i.e., water, biomass, energy, nutrients, volatile fatty acids (VFA), polyhydroxyalkanoates (PHA), and exopolymeric substances (EPS). Moreover, guidelines and regulations around the world related to water reuse and resource valorization are reviewed.

Agricultural Waste and Wastewater as Feedstock for Bioelectricity Generation Using Microbial Fuel Cells: Recent Advances

In recent years, there has been a significant accumulation of waste in the environment, and it is expected that this accumulation may increase in the years to come. Waste disposal has massive effects on the environment and can cause serious environmental problems. Thus, the development of a waste treatment system is of major importance. Agro-industrial wastewater and waste residues are mainly rich in organic substances, lignocellulose, hemicellulose, lignin, and they have a relatively high amount of energy. As a result, an effective agro-waste treatment system has several benefits, including energy recovery and waste stabilization. To reduce the impact of the consumption of fossil energy sources on our planet, the exploitation of renewable sources has been relaunched. All over the world, efforts have been made to recover energy from agricultural waste, considering global energy security as the final goal. To attain this objective, several technologies and recovery methods have been developed in recent years. The microbial fuel cell (MFC) is one of them. This review describes the power generation using various types of agro-industrial wastewaters and agricultural residues utilizing MFC. It also highlights the techno-economics and lifecycle assessment of MFC, its commercialization, along with challenges.

Microbial Fuel Cell for Energy Production, Nutrient Removal and Recovery from Wastewater: A Review

The world is facing serious threats from the depletion of non-renewable energy resources, freshwater shortages and food scarcity. As the world population grows, the demand for fresh water, energy, and food will increase, and the need for treating and recycling wastewater will rise. In the past decade, wastewater has been recognized as a resource as it primarily consists of water, energy-latent organics and nutrients. Microbial fuel cells (MFC) have attracted considerable attention due to their versatility in their applications in wastewater treatment, power generation, toxic pollutant removal, environmental monitoring sensors, and more. This article provides a review of MFC technologies applied to the removal and/or recovery of nutrients (such as P and N), organics (COD), and bioenergy (as electricity) from various wastewaters. This review aims to provide the current perspective on MFCs, focusing on the recent advancements in the areas of nutrient removal and/or recovery with simultaneous power generation.

Microbial Fuel Cell Technology—A Critical Review on Scale-Up Issues

Microbial fuel cell (MFC) technology has attracted a great amount of attention due to its potential for organic and inorganic waste treatment concomitant with power generation. It is thus seen as a clean energy alternative. Modifications and innovations have been conducted on standalone and hybrid/coupled MFC systems to improve the power output to meet the end goal, namely, commercialization and implementation into existing wastewater treatment plants. As the energy generated is inversely proportional to the size of the reactor, the stacking method has been proven to boost the power output from MFC. In recent years, stacked or scale-up MFCs have also been used as a power source to provide off-grid energy, as well as for in situ assessments. These scale-up studies, however, encountered various challenges, such as cell voltage reversal. This review paper explores recent scale-up studies, identifies trends and challenges, and provides a framework for current and future research.

Estimation of total energy requirement for sewage treatment by a microbial fuel cell with a one-meter air-cathode assuming Michaelis-Menten COD degradation

Calculations of chemical oxygen demand (COD) degradation in sewage by a microbial fuel cell (MFC) were used to estimate the total energy required for treatment of the sewage. Mono-exponential regression (MER) and the Michaelis-Menten equation (MME) were used to describe the MFC's COD removal rate (CRR). The tubular MFC used in this study (ϕ 5.0 × 100 cm) consisted of an air core surrounding a carbon-based cathode, an anion exchange membrane, and graphite non-woven fabric immersed in sewage. The MFC generated 0.26 A m-2 of the electrode area and 0.32 W m-3 of the sewage water, and 3.9 W h m-3 in a chemostat reactor supplemented continuously with sewage containing 180 mg L-1 of COD with a hydraulic retention time (HRT) of 12 h. The COD removal and coulombic efficiency (CE) were 46% and 19%, respectively, and the energy generation efficiency (EGE) was 0.054 kW h kg-1-COD. The CRR and current in the MFC were strongly dependent on the COD, which could be controlled by varying the HRT. The MER model predicted first-order rate constants of 0.054 and 0.034 for reactors with and without MFC, respectively. The difference in these values indicated that using MFC significantly increased the COD removal. The results of fitting the experimental data to the MME suggested that the total COD can be separated into nondegradable CODs (C n) and degradable CODs (C d) via MFC. The values of CRR for C d and CE suggest that MFC pretreatment for 12 hours prior to aeration results in a 75% decrease in net energy consumption while reducing sewage COD from 180 to 20 mg L-1.

Bioelectrochemical treatment of real-field bagasse-based paper mill wastewater in dual-chambered microbial fuel cell

The present study is aimed at analysing the feasibility of bioelectrochemical treatment of bagasse-based paper mill wastewater. Bioelectrochemical treatment was carried out in dual-chambered microbial fuel cell with plain graphite plates as electrodes. Wastewater from sugarcane bagasse storage and washing units of paper mill was used as anolyte. High power density and current density of 53 mW m^-2 and 173 mA m^-2 at 470 Ω, respectively, could be produced with wastewater treatment efficiency of 85% and coulumbic efficiency of 6%. Whereas, wastewater from pulping and bleaching units of bagasse-based paper mill was not suitable for bioelectrochemical treatment, yielding low power density and current density of 4 mW m^-2 and 16 mA m^-2 respectively at 10,000 Ω. Later, treating blended wastewater containing bagasse wash water and pulping wastewater in the ratio of 9:1 v/v generated higher power density and current density of 73 mW m^-2/202 mA m^-2, respectively, at 470 Ω, with wastewater treatment efficiency and coulumbic efficiency of 82% and 18%, respectively. Lignin and its derivatives present in pulping wastewater mediated electron transfer leading to high power density. Further, compounds in pulping wastewater were also toxic to methanogens growth in anode chamber of MFC, resulting in improved coulumbic efficiency of the blended wastewater treatment.

An overview of microbial fuel cell usage in wastewater treatment, resource recovery and energy production

Wastewater treatment is a high-cost and energy-intensive process not only due to large amounts of pollutants but also for the large volumes of water to be treated, which are mainly generated by human activities and different industries. In this regard, biological wastewater treatments have become substitutes to the current technologies, owing to the improved treatment efficiency and added value. Microbial fuel cells (MFCs) as one of the promising biological treatments have arisen as a viable solution for chemical oxygen demand (COD) removal and electricity generation simultaneously. Therefore, in this article, the effects of various operating conditions on the COD removal and power production from MFCs are thoroughly discussed. In addition, the advantages and weaknesses of current MFCs technologies used for different types of wastewater are summarized. Finally, the technical barriers facing by MFCs operation and the economic feasibility of using MFCs for wastewater treatment are provided.

Biofilm structure, dynamics, and ecology of an upscaled biocathode wastewater microbial fuel cell

A microbial fuel cell (MFC) system containing modular half-submerged biocathode was operated for 6 months in an 800 L flow-through system with domestic wastewater. For the first time, spatial and temporal differences in biofilm communities were examined on large three-dimensional electrodes in a wastewater MFC. Biocathode microbial community analysis showed a specialized biofilm community with electrogenic and electrotrophic taxa forming during operation, suggesting potentially opposing electrode reactions. The anodic community structure shifted during operation, but no spatial differences were observed along the length of the electrode. Power output from the system was most strongly influenced by pH. Higher power densities were associated with the use of solids-dewatering filtrate with increased organic matter, conductivity, and pH. The results show that the biocathode was the rate-limiting step and that future MFC design should consider the effect of size, shape, and orientation of biocathodes on their community assembly and electrotrophic ability.

Influence of microbial fuel cell with porous anode on voltage generation, chemical oxygen demand, chloride content and total dissolved solids

Microbial fuel cells were developed using two different water sources: (1) unpolluted water (Kala Talao Lake) and (2) polluted water (Waldhuni River). The maximum output voltage provided by each source was compared, as was the cell voltage variation with anode porosity. The variation in power density of each cell with variation in anode porosity was also studied. The analysis of the MFCs' internal resistance (R_in) was also conducted and the variation with increased anode porosity was identified. The pH variation in both the MFCs is also reported. The cells' higher voltage output resulting in a lower pH was confirmed and variation of the pH gradient with increased porosity of anode was recorded. An analysis of the chemical oxygen demand (COD) values and water conductivity of the MFCs was also carried out. A significant drop in the COD values with increasing anode porosity occurred in both cells. The finding of increased porosity was also studied with decreased conductivity. In addition, variations in chloride content and total dissolved salts with porosity were performed.

Studying the Impact of Wall Shear Stress on the Development and Performance of Electrochemically Active Biofilms

A laminar flow reactor was designed that provides constant and reproducible growth conditions for the bioelectrochemical observation of electroactive bacteria (EAB). Experiments were performed using four reactors in parallel to enable the comparison of EAB growth behavior and bioelectrochemical performance under different hydrodynamic conditions while simultaneously keeping biological conditions identical. With regard to the moderate flow conditions found in wastewater treatment applications, the wall shear stress was adjusted to a range between 0.4 mPa to 2.9 mPa. Chronoamperometric data indicate that early stage current densities are improved by a moderate increase of the wall shear stress. In the same way, current onset times were increasing slightly towards higher values of the applied wall shear stress. Long-term observations of EAB performance showed a decrease in current density and a leveling of the trend observed for the early stages of biofilm growth.

Optimal Geometric Parameters for 3D Electrodes in Bioelectrochemical Systems: A Systematic Approach

In this study, the performance of electroactive bacteria (EAB), cultivated inside tubular electrode ducts, is systematically investigated to derive predictions on the behavior of EAB under conditions limited by electrochemical losses. A modeling approach is applied to assess the influence of the electrochemical losses on the electrochemical performance and scaling characteristics of complex 3D structures, such as sponges and foams. A modular flow reactor is designed that provides laminar and reproducible flow conditions as a platform for the systematic electrochemical and bioelectrochemical characterization of 3D electrodes in bioelectrochemical systems (BES). The bioelectrochemical experiments are carried out in a set of reactors incorporating cylindrical electrodes exhibiting ducts of 1 cm length and different diameters ranging from 0.1 cm up to 1 cm. Single duct calculations are extrapolated to three dimensions through geometrical considerations; trends in 3D bioanode performance are demonstrated using the resulting simplified 3D structure. The combined experimental and modeling approach constitutes a framework for future studies on systematic electrode design.

Novel trickling microbial fuel cells for electricity generation from wastewater

There are two main challenges associated with the scale-up of air-cathode microbial fuel cells (MFCs): performance reduction and cathode leakage/flooding. In this study, a novel 13.4 L reactor that contains 4 tubular MFCs was designed and operated in a trickling mode for 65 days under different conditions. The trickling water flow through the horizontally aligned MFCs alleviated the hydraulic pressure applied to the air-cathodes. With a total cathode working area of over 1700 cm², this reactor generated power densities up to 1 W/m² with coulombic efficiencies over 50% using acetate. Using a brewery waste stream as carbon source, an average power density of 0.27 W/m² was generated with ∼60% COD removal at hydraulic retention time of 1.6 h. The decent performance of this reactor compared with other air-cathode MFCs at the similar scale and the alleviated hydraulic pressure on air-cathodes demonstrate the great potential of this design and operation for future MFC optimization and scaling up.

Construction of innovative 3D-weaved carbon mesh anode network to boost electron transfer and microbial activity in bioelectrochemical system

Bioelectrochemical system (BES) is promising technology to simultaneously treat wastewater and recover energy, and electrode material is important for the system performance. Microbial fuel cell (MFC) is one of typical BES to be applied in wastewater treatment. How to improve the electrode material is significant to improve wastewater treatment, energy recovery and cost effectiveness. In this study, 3D-weaved carbon electrode entity, assembled by multiple pieces of carbon mesh (CM), was proposed to combine all electrode components as entity to facilitate electron conduction and ionic migration, compared with carbon brush (CB) and granular activated carbon (GAC). The result showed that current density and internal resistance of MFC using 3D-weaved CM as horizontally extended inside anode (CM(T)) were 30.9 A m-3 and 4.5 Ω, respectively, with higher output than traditional GAC (22.6 A m-3 and 6.2 Ω). Though GAC had greater electrode filling and surface area for biomass growth, the electron transfer efficiency per unit electrode biomass was only at 0.0019 ± 0.0002 mol g-1 d-1, much lower than CM(T) at 0.0077 ± 0.0009 mol g-1 day-1. Higher ionic migration rate of CM(T) suggested the assisting effect of composite electrode to enhance ionic transportation towards the cathode. Microbial analysis further indicated that 3D-CM electrode network could simultaneously enhance Geobacter abundance and methanogen activity, suggesting the importance of electrode network on electricigens. Furthermore, CM(T) could obtain 10 times higher energy output efficiency than traditional GAC when applied inside anode chamber. This study proved that network construction of anode electrode could promote the electrode performance and cost effectiveness, suggesting the future development of reactor design of bioelectrochemical system.

How does electron transfer occur in microbial fuel cells?

Microbial fuel cells (MFCs) have emerged as a promising technology for sustainable wastewater treatment coupled with electricity generation. A MFC is a device that uses microbes as catalysts to convert chemical energy present in biomass into electrical energy. Among the various mechanisms that drive the operation of a MFC, extracellular electron transfer (EET) to the anode is one of the most important. Exoelectrogenic bacteria can natively transfer electrons to a conducting surface like the anode. The mechanisms employed for electron transfer can either be direct transfer via conductive pili or nanowires, or mediated transfer that involves either naturally secreted redox mediators like flavins and pyocyanins or artificially added mediators like methylene blue and neutral red. EET is a mechanism wherein microorganisms extract energy for growth and maintenance from their surroundings and transfer the resulting electrons to the anode to generate current. The efficiency of these electron transfer mechanisms is dependent not only on the redox potentials of the species involved, but also on microbial oxidative metabolism that liberates electrons. Attempts at understanding the electron transfer mechanisms will boost efforts in giving rise to practical applications. This article covers the various electron transfer mechanisms involved between microbes and electrodes in microbial fuel cells and their applications.

Performance and inorganic fouling of a submergible 255 L prototype microbial fuel cell module during continuous long-term operation with real municipal wastewater under practical conditions

A submergible 255 L prototype MFC module was operated under practical conditions with municipal wastewater having a large share in industrial discharges for 98 days to investigate the performance of two of the largest, ever investigated multi-panel stainless steel/activated carbon air cathodes (85 × 85 cm). At a flow rate of 144 L/d, power density of 78 mW/m²_Cat (317 mW/m³) and COD, TSS and TN removal of 41 ± 16 %, 36 ± 16 % and 18 ± 14 %, respectively, were reached. Observed Coulombic efficiency and substrate-specific energy recovery were 29.5 ± 14 % and 0.184 ± 0.125 kWh_el/kg_COD,deg, respectively. High salt content of wastewater (TDS = 2.8 g/L) led to severe inorganic fouling causing a drastic decline in power output and energy recovery of more than 90 % in the course of experiments. Mechanical cleaning of the cathodes restored only 22 % (17 mW/m²_Cat) of the power output and did not improve nutrient removal or energy recovery.

Microbial fuel cell for nutrient recovery and electricity generation from municipal wastewater under different ammonium concentrations

In the present study, a dual-compartment microbial fuel cell (MFC) was constructed and continuously operated under different influent concentrations of ammonium-nitrogen (5-40 mg/L). The impacts of ammonium on organics removal, energy output and nutrient recovery were investigated. Experimental results demonstrated that this MFC reactor achieved a CDO removal efficiency of greater than 85%. Moreover, excess ammonium concentration in the feed solution compromises the generation of electricity. Simultaneously, the recovery rate of phosphate achieved in the MFC was insignificantly influenced at the wider influent ammonium concentration. In contrast, a high concentration of ammonium may not be beneficial for its recovery.

Application and Evaluation of Energy Conservation Technologies in Wastewater Treatment Plants

High energy consumption is an important issue affecting the operation and development of wastewater treatment plants (WWTPs). This paper seeks energy-saving opportunities from three aspects: energy application, process optimization, and performance evaluation. Moreover, effective energy-saving can be achieved from the perspective of energy supply and recovery by using green energy technologies, including wastewater and sludge energy recovery technologies. System optimization and control is used to reduce unnecessary energy consumption in operation. Reasonable indexes and methods can help researchers evaluate the application value of energy-saving technology. Some demonstration WWTPs even can achieve energy self-sufficiency by using these energy conservation technologies. Besides, this paper introduces the challenges faced by the wastewater treatment industry and some emerging energy-saving technologies. The work can give engineers some suggestions about reducing energy consumption from comprehensive perspectives.

Impact of cleaning procedures on restoring cathode performance for microbial fuel cells treating domestic wastewater

Degradation of cathode performance over time is one of the major drawbacks in applications of microbial fuel cells (MFCs) for wastewater treatment. Over a two month period the resistance of air cathodes (R_Ct) with a polyvinylidene fluoride (PVDF) diffusion layer increased of 111% from 70 ± 10 mΩ m² to 148 ± 32 mΩ m². Soaking the cathodes in hydrochloric acid (100 mM HCl) restored cathode performance to R_Ct = 74 ± 17 mΩ m². Steam, ethanol, or sodium hydroxide treatment produced only a small change in performance, and slightly increased R_Ct. With a polytetrafluoroethylene (PTFE) diffusion layer on the cathodes, R_Ct increased from 54 ± 14 mΩ m² to 342 ± 142 mΩ m² after two months of operation. The acid concentration was critical for effectiveness in cleaning, as HCl (100 mM) decreased R_Ct to 28 ± 8 mΩ m². A lower concentration of HCl (<1 mM) showed no improvement, and vinegar (5% acetic acid) produced 48 ± 4 mΩ m².