Hydrothermal carbonization of typical components of municipal solid waste for deriving hydrochars and their combustion behavior

Influences of temperature and reaction time on nutrient conversion and metal interactions during hydrothermal treatment of pig manure

Pig manure is a renewable source of nutrients, such as phosphorus and nitrogen, that can be used to produce fertilizers. Hydrothermal treatment experiments using real pig manure were conducted to investigate the effect of temperature (107-200 °C) and reaction time (25-95 min) on nutrient conversion and distribution into hydrochar and process water. Sequential extractions were also performed to determine the phosphorus speciation in raw pig manure and hydrochars. The results showed that phosphorus and nitrogen recovery in the hydrochar was consistently above 94 % and 56 %, respectively, for all the experiments. Phosphorus content in the hydrochar increased from 15.4 to 24.6 mg P/g by increasing temperature and/or reaction time. Sequential extractions showed the increase in temperature led to a decrease in non-apatite inorganic phosphorus and organic phosphorus fractions in the hydrochars, while the apatite inorganic phosphorus fraction (Ca phosphates) increased. The concentration of total dissolved nitrogen in process water increased to values higher than 6000 mg N/L, while the ammonium concentration decreased to values lower than 2000 mg N/L by increasing temperature and/or reaction time. These results appear to indicate that the increase in hydrothermal temperature from 107 to 200 °C promoted the extraction and dissolution of organic nitrogen compounds from solid matrices to process water. This study provides valuable insights into P and N transformation during hydrothermal treatment of pig manure, which represent crucial information for developing sustainable treatment processes that aim to minimize waste disposal while enhancing the closure of anthropogenic P and N cycles.

Life cycle assessment of hydrothermal carbonization of municipal solid waste for waste-to-energy generation

Municipal solid waste (MSW) management is a major concern for Bangladesh, given its high population density and increasing waste production rate. Conventional waste management methods, such as landfilling, result in high carbon emissions for the environment. With over 70% of MSW being organic, hydrothermal carbonization (HTC) has emerged as a promising technology for recovering energy and nutrients from such heterogeneous waste streams. This study aimed to compare the environmental effects of HTC coupled with electricity generation (HTC-EG) from MSW with traditional landfilling using life cycle assessment in the context of Bangladesh. The HTC-EG scenario showed lower environmental impacts in three out of five impact categories, specifically reducing climate change, freshwater ecotoxicity, and photochemical ozone formation. For a functional unit of 6000-ton MSW, HTC-EG reduces the climate change impact by 7.7 × 106 kg CO2 eq. Additionally, HTC-EG has 46.77% less impact on freshwater ecotoxicity compared to landfilling and reduces the photochemical ozone formation impact by 1.86 × 104 NMVOC eq. However, the HTC-EG scenario leads to increased particulate matter formation and marine water eutrophication due to SO2, SO3, and PM2.5 emissions during hydrochar combustion and nitrate release from the liquid stream of the HTC reactor, respectively. Addressing these challenges through appropriate post-processing of flue gas from hydrochar combustion and HTC liquid streams could make HTC-EG a viable alternative to landfilling for MSW management in Bangladesh.

Enhancing humic acids production from cornstalk under fast hydrothermal conditions: Insights into new pathways of skeleton self-polymerization and branch growth

Hydrochar, a sustainable fertilizer rich in humic substances, is made from lignocellulose through hydrothermal conversion. However, hydrothermal humification (HTH) is challenged by low yields and limited selectivity in the resulting hydrochar. This study proved humic-like acids production can be enhanced under fast non-catalytic conditions (260 ∼ 280 °C, 0 ∼ 1 h). A higher yield (by 14.1 %) and selectivity (by 40.2 %) in hydrochar of humic-like acids than conventional HTH (＜250 °C) were achieved. Meanwhile, decreased lignin derivatives, carbonyl and quinone groups, as well as increased sp2-C structures in the humic-like acids were observed. The synthesized humic-like acids exhibited a lower degree of aromatization and a higher molecular weight than commercial variants. Two pathways of humic-like acids formation of self-polymerization and the development of branched sidechains were hypothesized based on mass mitigation, carbon flow and aqueous phase compositions. This research contributes a novel approach to producing humic-like acids rich hydrochar for environmentally friendly fertilizer production.

Coupling of struvite crystallization and aqueous phase recirculation for hydrochar upgrading and nitrogen recovery during hydrothermal carbonization of sewage sludge

Recycling of aqueous phase (AP) as a by-product after hydrothermal carbonization (HTC) of sewage sludge (SS) has been of interest. The combination of magnesium ammonium phosphate (MAP) or the so-called struvite crystallization and aqueous phase (AP) recirculation has great potential for resource recovery and hydrochar enhancement. In this study, both the aqueous phase of HTC after MAP recovery of NH4+-N (AP-MAP) and the untreated aqueous phase of HTC (AP-HTC) were reused for HTC of fresh SS, and both aqueous phases were recycled four times. The effects of the two AP cycles on the properties of AP and hydrochar at 200, 230, and 260 °C were studied, and the effect of temperature on the two AP cycles was similar. The hydrochar produced by the AP-MAP cycle had lower nitrogen content than that of the AP-HTC cycle due to the low ammonia nitrogen (NH4+-N) content, and the combustion performance was improved. MAP recovery reduces the accumulation of NH4+-N in the AP cycle and MAP is also a high-quality fertilizer. Therefore, the combination of MAP recovery and AP recycling provides a feasible technical approach for resource utilization, eutrophic AP treatment, and production of high-quality hydrochar in the HTC process of SS.

Waste paper-derived porous carbon via microwave-assisted activation for energy storage and water purification

The reuse of waste papers by conversion into valuable carbon materials has received considerable attention for diverse applications such as energy storage and water purification. However, traditional methods for converting waste papers into materials with suitable properties for specific applications are often complex and ineffective, involving consecutive carbonization and activation steps. Herein, we propose a simple one-step microwave (MW)-assisted synthesis for preparing waste paper-derived porous carbons (WPCs) for energy storage and water purification. Through a 30-min synthesis, WPCs with graphitic structure and high specific surface area were successfully produced. The fabricated WPCs exhibited outstanding charge storage capability with a maximum specific capacitance of 237.7 F g-1. Additionally, the WPC demonstrates a high removal efficiency for various dyes, achieving a maximum removal efficiency of 95.0% for methylene blue. The developed one-step MW synthesis not only enables the production of porous carbon from waste paper, but also offers a viable approach to address solid waste management challenges while simultaneously yielding valuable materials.

Characterization of different solid fuels from waste for an advanced online fuel control system designed for large-scale incineration plants

Despite many years of experience in the incineration of solid fuels from waste, the heterogeneity of solid fuels and their varying properties still pose a challenge for a stable and clean combustion in large-scale incineration plants. In modern facilities such as municipal waste incineration plants there still exists a lack of knowledge on the exact amount and calorific value of waste entering onto the grate. Based on the works of Warnecke et al. and Zwiellehner et al., in our project 'AdOnFuelControl', we determined the initial bulk density at the feed hopper by measuring the weight of the waste via the crane weigher and the volume via a high-performance 3D laser scanner. With the help of the determined bulk density, the lower heating value (LHV) and the compression in the feed hopper were calculated. All this information was integrated into the combustion control system, which provided a high potential for an optimized operation of the plant. In this article, six different fuels (fresh and aged municipal solid waste, refuse-derived fuel (fluff), refuse-derived fuel (fine grain), waste wood and dried, grained sewage sludge) were examined for the elemental composition, the LHV, fuel-specific parameters and the compression behaviour. In addition, initial tests with the 3D laser scanner as well as formulas for the calculation of the density in the feed hopper were presented. Based on the results of the experiments, the chosen approach seems very promising for optimized combustion control in large-scale incineration plants. As a next step, the gained knowledge and technology should be integrated in the municipal waste incineration plant.

Co-hydrothermal carbonization of sewage sludge and coal slime for clean solid fuel production: a comprehensive assessment of hydrochar fuel characteristics and combustion behavior

The fuel characteristics and combustion behavior of the hydrochar obtained from the co-hydrothermal carbonization (co-HTC) of sewage sludge (SS) and coal slime (CS) were investigated. The results showed that a synergistic effect existed during the co-HTC process of SS and CS, which could make the mass yield, high heating value, carbon retention rate, energy recovery efficiency, fuel ratio, and energy balance of the hydrochar increase by 1.87-6.52%, 4.04-17.54%, 7.52-16.80%, 4.20-19.59%, 7.58-25.45%, and 35.26-40.08%, respectively. Furthermore, thermogravimetric and derivative thermogravimetry analysis indicated that the weight loss of co-hydrochar was significantly increased with increasing of CS ratio, and it was 38.39%, 48.14%, and 58.08% when the CS ratio was 25%, 50%, and 75% respectively. Adding CS during HTC could significantly improve the combustion performance of the hydrochar. Moreover, SS and CS were efficiently converted into solid fuels with better combustion performance and reactivity.

Graphical Abstract

Co-hydrothermal carbonization of organic solid wastes to hydrochar as potential fuel: A review

The organic solid waste (OSW) is a potential resource that loses its original value in people's daily production process. It can be used for secondary energy utilization through hydrothermal technology, which is similar to artificially simulating the natural coalification process. Co-hydrothermal carbonization (co-HTC) is a promising thermochemical conversion pathway, and advanced mechanisms can eliminate the drawbacks of single-feedstock hydrothermal carbonization (HTC). The preparation and production process of hydrochar can solve the problems of energy crisis and environmental pollution. This paper comprehensively reviews the key mechanisms of co-HTC to prepare solid fuels, and reviews the development process and practical application of hydrothermal technology. To begin with, the physical and chemical properties and combustion performance of co-hydrochar depend on the production method, process parameters, and selection of raw materials. The co-hydrochar usually has a higher HHV and a low atomic ratio of H/C and O/C, which improves combustion performance. Subsequently, the transformation path of the hydrothermal process of lignocellulosic and protein OSW was comprehensively expounded, and the reaction mechanism of the co-HTC of the two OSWs was effectively proposed. The effect of the ratio of different raw materials on the synergistic effect of co-HTC was also analyzed. Furthermore, the typical advantages and disadvantages of environmental safety, technical economy, and practical application in the co-HTC process are expounded. All in all, this review provides some foundations and new directions for the co-HTC of OSWs to prepare potential fuel. In addition, several prospects for the development and integrated application of co-HTC are presented in the future.

Hydrothermal carbonization of the wet fraction from mixed municipal solid waste: Hydrochar characteristics and energy balance

Mixed municipal solid waste (MSW) may be pre-treated in a mechanical-biological treatment (MBT) plant to produce an exiting stream with improved combustible characteristics. The process also produces a second waste stream, which is generally separated on a size basis by industrial sieving equipment. It contains fractions with a high moisture content such as residual food waste, soiled paper and cardboard, and small fragments of other materials. Samples of this stream, collected at an existing plant, were characterized and processed by hydrothermal carbonization (HTC) at laboratory scale, at various temperatures (180, 200 and 220 °C), reaction times (1, 4 and 8 h) and solid to water ratios (0.15 and 0.07). The primary energy balance, on a hypothetical industrial scale, was performed. In brief, the results confirmed that the produced hydrochar was a brittle, hydrophobic, solid carbonaceous product which gave a better combustion performance as the residence time of the HTC process was increased. Moreover, the dewaterability of the carbonized waste was greatly improved when compared to raw, wet samples. The results of the primary energy balance confirmed that the energy contained in the produced hydrochar was higher than the energy consumption for the process itself, under all the HTC working conditions. The energy consumed in the process was in the range of 40-70 % of the energy content of the produced hydrochar.

What Influences Home Gardeners’ Food Waste Composting Intention in High-Rise Buildings in Dhaka Megacity, Bangladesh? An Integrated Model of TPB and DMP

Composting is a sustainable way of transforming organic waste into valuable organic fertilizers which have the potential to act as soil conditioners by controlling various biological processes. The prime objective of the current study was to determine the influencing factors behind the intent of home food waste composting, by employing the combined model of Theory of Planned Behavior (TPB) and Dualistic Passion Model (DMP). The combined model showed a higher predictive ability in comparison to the individual TPB model. The fit statistic of the integrated model was deemed good, and 65% of the variance for home composting intention was explained. Using a face-to-face questionnaire survey, a total of 203 valid responses were gathered from home gardeners and tested via a unique two-step methodology: the PLS-SEM and the artificial neural network (ANN). The results revealed that the composting intention can be significantly influenced by attitude, subjective norms, and perceived behavioral control. The study also confirmed the positive effect of harmonious passion and the negative effect of obsessive passion on the intention of food waste composting. Furthermore, the hybrid method produced more reliable results because HP was found to be the most important variable in both ANN and PLS-SEM results, while PBC was observed to be the second most important variable in ANN and the fourth most important in PLS-SEM. The results of the current study not only highlight the importance of passion in determining food waste composting intention in Dhaka, Bangladesh, but also provide helpful information for designing effective, sustainable tactics for encouraging residents to compost food waste at home.

An environmental assessment for municipal organic waste and sludge treated by hydrothermal carbonization

Climate change is the world's greatest challenge today, the reason why it is urgent to optimize industrial processes and find new renewable energy sources. Hydrothermal carbonization (HTC) is one of the Waste-to-Energy technologies with greater projections due to its operative advantages. However, for its large-scale implementation, there are challenges related to the variability of the composition of the waste biomass and the seasonal and geographical availability. This research applied the Life Cycle Analysis methodology to evaluate the environmental impacts caused by three biomasses blends as raw material in the HTC process at laboratory scale. The blends analyzed considered different organic fractions of municipal solid waste (food and pruning) and sewage sludge. The results showed that blend 1 had a lower environmental impact for the case of production in the experimental laboratory level, compared with blends 2 and 3. This is mainly due to its greater calorific value and mass yield, which allows obtaining more hydrochar compared with the other blends, increasing the energy efficiency of the process. Also, between 87.94% and 98.00% of the energy reduction is required to obtain neutral impacts regarding the energy requirements in the experimental laboratory level scenario and the Chilean energy matrix. The processing of blends in HTC has excellent potential in a context where municipal solid wastes have been disposed in sanitary landfills or dumps, as in most emerging countries. Since this study incorporated data from the literature, future studies should perform an elemental analysis to provide experimental and differentiated data.

Wet organic waste treatment via hydrothermal processing: A critical review

There are several recent reviews published in the literature on hydrothermal carbonization, liquefaction and supercritical water gasification of lignocellulosic biomass and algae. The potential of hydrochar, bio-oil or synthesis gas production and applications have also been reviewed individually. The comprehensive review on the hydrothermal treatment of wet wastes (such as municipal solid waste, food waste, sewage sludge, algae) covering carbonization, liquefaction and supercritical water gasification, however, is missing in the literature which formed the basis of the current review paper. The current paper critically reviews the literature around the full spectrum of hydrothermal treatment for wet wastes and establishes a good comparison of the different hydrothermal treatment options for managing wet waste streams. Also, the role of catalysts as well as synthesis of catalysts using hydrothermal treatment of biomass has been critically reviewed. For the first time, efforts have also been made to summarize findings on modelling works as well as techno-economic assessments in the area of hydrothermal treatments of wet wastes. The study concludes with key findings, knowledge gaps and future recommendations to improve the productivity of hydrothermal treatment of wet wastes, helping improve the commercial viability and environmental sustainability.

Hydrothermal Carbonization of Searsia lancea Trees Grown on Mine Drainage: Processing Variables and Product Composition

A 12-year-old planted woodlands Searsia lancea tree, grown on acid mine drainage for phytoremediation of polluted groundwater on gold and uranium mines in South Africa, was used in this research. The research describes the fuel-related characteristics and the influence of different operating conditions on the hydrothermal carbonization of the biomass and the combustion profiles of discard coal/biomass hydrochar pellets. The raw biomass was treated at temperatures ranging from 200-280 °C and residence time of 30-90 min. The hydrochar produced at 280 °C and residence time of 90 min had the highest calorific value of 29.71 MJ/kg compared to 17.23 and 16.73 MJ/kg obtained from the raw biomass and discard coal, respectively. Regression equations developed using the central composite design (CCD) indicated that the values obtained experimentally agree with the predicted values from the models for mass yield, calorific value, and ash content. The reactivity tests showed that the 100% hydrochar pellet had the highest reactivity and lowest ignition and burnout temperature compared to biocoal pellets and discard coal. The process water contained relatively low concentrations of major elements, and the study had shown that different high-grade biocoal pellets can be produced from the S. lancea tree.

Hydrothermal carbonization of anaerobic digestate and manure from a dairy farm on energy recovery and the fate of nutrients

Hydrothermal carbonization (HTC) of raw and anaerobically digested (AD) manure with either water or whey was studied, with the goal of recovering energy and nutrients. Specifically, the impacts of HTC reaction temperature (180-240 °C), solid feedstock, and type of liquid on hydrochar quality and aqueous phase properties were tested. Of the hydrochars produced, the calorific value of whey-based hydrochar was the highest, (19.4 and 16.0 MJ/kg for manure and digestate, respectively). Overall, the net energy gain was higher for HTC of manure with whey (7.4-8.3 MJ/kg dry feedstock) and water (4.4-5.1 MJ/kg) compared to the combined AD-HTC process with whey (4.4-5.3 MJ/kg) and water (2.3-2.9 MJ/kg). Digestate-derived hydrochar contained up to 1.8% P, higher than manure-derived hydrochar (≤1.5%). Using whey as a liquid for HTC increased the aqueous-phase N-P-K concentrations up to 3,200, 410, and 7,900 mg/L, respectively, suggesting its potential use as a liquid fertilizer.

Management of off-specification compost by using co-hydrothermal carbonization with olive tree pruning. Assessing energy potential of hydrochar

In this work the management of a waste called off-specification compost (OSC) was proposed via hydrothermal carbonization (HTC). The composition of this residue makes it not suitable for agronomic purposes because of the Spanish regulation requirements. Therefore, a way of management and/or valorisation needs to be found. The energy recovery through co-HTC with olive tree pruning (OTP) was evaluated. Blending of OSC with lignocellulosic biomass allows to obtain a coal-like product with physicochemical properties similar to those of a lignite, characterised by its high carbon content. Blends of 25, 50 and 75% of OSC with OTP were analysed. The individual OSC does not present good parameters for being used as solid fuel based on its chemical composition, however, the blend of 75% of biomass with 25% of OSC does. With a higher heating value of 26.19 MJ/kg, this blend shows the best energy yield and energy densification ratio. Thermogravimetric and kinetic analysis reveal that as biomass content in the blend increases, the more the hydrochar behaves as a solid fuel, therefore OSC can be used for energy purposes while its current use of landfill disposal can be reduced.

Chemical structure analysis and fast micro-pyrolysis study of hydrochar derived from hydrothermal treatment of municipal solid waste

Hydrothermal treatment (HTT) experiments were conducted at 210^○C and 230^○C with 30, 60 and 90 min residence times. Fourier transform infrared spectroscopy (FT-IR) and ¹³C solid-state nuclear magnetic resonance (NMR) were employed to elucidate the effect of HTT on the chemical structure of municipal solid waste. FT-IR results clearly demonstrate that decarboxylation and aromatization reactions occurred during HTT. Fewer types of carbon skeleton structures were observed in the ¹³C solid-state NMR of hydrochars. The aliphaticity yield increased from 74.84% to 91.57% with increasing experiment parameters. In addition, the aromatization reaction was more dramatic in the early stage time, while carbonyl compounds decomposed during the HTT process. Pyrolysis gas chromatography mass spectrometry analysis showed that HTT had positive effects on the simplification of the pyrolytic gas component. In addition, all hydrochars were significantly inhibited to the formation of aromatic compounds with a minor relative peak area of 19.89%. Moreover, hydrochars obtained at a relatively low temperature could achieve a higher yield of hydrocarbons, and hydrocarbons could be partly purified after the HTT process. Overall, the available values of fast pyrolysis products were upgraded by the HTT process.

Characterization of hydrochar and process water from the hydrothermal carbonization of Refuse Derived Fuel

In this study, hydrothermal carbonization (HTC) was used as a thermochemical conversion process to upgrade Refuse Derived Fuel (RDF). The effect of process temperature (250 °C, 275 °C and 300 °C), residence time (30 min and 120 min), and RDF-to-water ratio (1:15 and 1:5) on the main characteristics of the produced hydrochars and process waters was assessed. The HTC process yielded hydrochars with enhanced fuel properties when compared to the original feedstock, namely higher carbon content and heating value. The hydrochars also presented reduced oxygen and ash contents. The hydrochar produced at 300 °C for 120 min presented the lowest ash content (3.3 wt%, db) whereas the highest heating value was found for the hydrochar obtained at 275 °C for 120 min (28.1 MJ/kg, db). The HTC process was also responsible for a significant reduction in chlorine concentration, showing dechlorination efficiencies between 69.2 and 77.9%. However, the HTC process generated acidic process waters with high COD values (maximum 27.2 gO₂/L), which need to be further managed or valorized. Energy calculations were also performed, revealing that lower water amounts, lower temperatures, and longer residence times, represent optimal conditions for higher hydrochar yields and consequently good process efficiencies.

Conversion of cotton textile waste to clean solid fuel via surfactant-assisted hydrothermal carbonization: Mechanisms and combustion behaviors

The cotton textile was an abundant energy resource while was otherwise treated as waste. In this work, surfactants were used as catalysts in the hydrothermal carbonization (HTC) to transform cotton textile waste (CTW) into clean solid fuel. Furthermore, the conversion mechanisms of hydrothermal products during surfactant-assisted HTC were preliminarily proposed. The results showed that Span 80 and sodium dodecylbenzenesulfonate facilitated the transformation of CTW into bio-oil, while Tween 80 was more conducive to the development of pseudo-lignin, which endowed hydrochars higher energy density and updated the fuel quality and combustion behavior. Therefore, the research presented an effective method to convert CTW to clean solid fuel through the HTC treatment combining with surfactants.

Hydrochars as Emerging Biofuels: Recent Advances and Application of Artificial Neural Networks for the Prediction of Heating Values

In this study, the growing scientific field of alternative biofuels was examined, with respect to hydrochars produced from renewable biomasses. Hydrochars are the solid products of hydrothermal carbonization (HTC) and their properties depend on the initial biomass and the temperature and duration of treatment. The basic (Scopus) and advanced (Citespace) analysis of literature showed that this is a dynamic research area, with several sub-fields of intense activity. The focus of researchers on sewage sludge and food waste as hydrochar precursors was highlighted and reviewed. It was established that hydrochars have improved behavior as fuels compared to these feedstocks. Food waste can be particularly useful in co-hydrothermal carbonization with ash-rich materials. In the case of sewage sludge, simultaneous P recovery from the HTC wastewater may add more value to the process. For both feedstocks, results from large-scale HTC are practically non-existent. Following the review, related data from the years 2014–2020 were retrieved and fitted into four different artificial neural networks (ANNs). Based on the elemental content, HTC temperature and time (as inputs), the higher heating values (HHVs) and yields (as outputs) could be successfully predicted, regardless of original biomass used for hydrochar production. ANN3 (based on C, O, H content, and HTC temperature) showed the optimum HHV predicting performance (R2 0.917, root mean square error 1.124), however, hydrochars’ HHVs could also be satisfactorily predicted by the C content alone (ANN1, R2 0.897, root mean square error 1.289).

Synergy of Hydrothermal and Organic Acid Washing Treatments in Chinese Fir Wood Vinegar Preparation

Pretreatment is an effective method to change the pyrolysis behavior and improve the product properties of biomass. In this study, the effects of hydrothermal treatment (HTT) and hydrothermal treatment combined with organic acid washing (HTT-A) on Chinese fir waste (CF) pyrolysis and preparation of wood vinegar (WV) were investigated. The results indicated that HTT promoted the decomposition of hemicellulose and disrupted the chemical structure, while HTT-A partly removed the lignin as well as hemicellulose. HTT-A showed a more effective removal efficiency of alkali/alkaline earth metals (AAEMs) than HTT. Both HTT and HTT-A delayed the initial decomposition temperature but promoted the pyrolysis process. The yields of WVs increased after HTT and HTT-A, while the moisture contents reduced, obviously. HTT increased the relative contents of phenols from 47.04 to 59.85% but reduced the relative contents of acids from 24.31 to 18.38%, whereas HHT-A reduced the relative contents of phenols but increased those of aldehydes. In addition, HTT and HTT-A showed the different effects on chemical compositions of WVs, especially for phenolic and acid compounds. This study indicated that HTT and HTT-A were the efficient methods to produce WVs with target chemical components, which would be conducive to the efficient application of WVs.

Co-hydrothermal carbonization of polyvinyl chloride and corncob for clean solid fuel production

The improvement of dechlorination efficiency remains an important challenge during co-hydrothermal carbonization (co-HTC) of polyvinyl chloride (PVC). In this work, co-HTC of biomass and PVC at different mixing ratios (30%-70%) and feed-water pH (3-11) was proposed to further improve the dechlorination efficiency. In terms of water solvent, the dechlorination efficiency of co-HTC process (87.83%-93.63%) was higher than that of individual HTC of polyvinyl chloride (87.44%). In case of organic acid/alkali solvents, the dechlorination efficiency further increased to 95.20% at pH = 5. Particularly, the hydrochars derived from co-HTC showed high fuel ratio (0.71-0.99) and their higher heating value reached approximately 29.16-32.83 MJ/kg. The TGA results showed that the combustion behaviors of hydrochars derived from co-HTC got better compared with that of hydrochar derived from PVC. Therefore, co-HTC can realize sustainable utilization of PVC towards clean solid fuels. This work also sheds light on the potential of organic acid in dechlorination treatment.

Carbonization: A feasible route for reutilization of plastic wastes

Plastics not only bring convenience and color to human life, but also bring endless troubles and disaster to our environment. Reutilization of plastic wastes is in favor of energy conservation and emission reduction, thereby is a significant pathway of plastic wastes disposal. Carbonization is an effective way of converting polymer precursors to valuable carbon materials for use in fields of energy conversion and storage, environmental protection and restoration. Here, we present a systematic multi-perspective overview of carbonization as a feasible route of reutilization of plastic wastes. A brief summary of conventional routes for plastic wastes is followed by a brief introduction of carbonization for converting plastics to carbon materials. Special emphasis is paid on the carbonization pathways and mechanisms of common plastics. Finally, the feasibility, application prospect and challenge of carbonization as one method of reutilization of plastic wastes are proposed. By presenting a consolidated information source on different carbonization mechanisms, this review provides a valuable guideline for reutilization of plastic wastes by carbonization.

Preparation and Characterization of Optimized Hydrochar from Paper Board Mill Sludge

The amount of Paper Board Mill Effluent Treatment Plant Sludge (PBM-ETPS) dumped from paper mills are huge and its conversion into hydrochar for the purpose of energy has broad prospects. This study investigated the optimum conditions for the production of PBM-ETPS derived hydrochar (PBM-ETPSH) through Reponse Surface Methodology (RSM) for more surface area and pore volume with minimal hydrogen to carbon (H/C) and oxygen to carbon (O/C) ratios. The PBM-ETPSH had higher heating value (HHV) of 18.39 MJ kg⁻¹ with fixed carbon percentage of 15.6. Our results showed a reduction in H/C (35.05%) and O/C (43.7%) ratios confirming the coalification of optimized PBM-ETPSH. Thermogravimetric investigations of blending PBM-ETPSH with coal in 1:1 ratio increased its HHV to 22.25 MJ kg⁻¹ making it suitable as an energy alternative for paper mills.

Sustainable valorization of food wastes into solid fuel by hydrothermal carbonization

The aim of this study was to comparatively evaluate the effect of hydrothermal carbonization (HTC) conditions on the yield and the fuel properties of hydrochar obtained from food waste (FW) and its digestate (FD). The mass yield of hydrochars from FW and FD were found between 47.0 and 69.8%, 43.0 and 58.2%, respectively, under tested conditions. Based on both mass and energy yields, optimum temperature and duration were selected as 200 °C and 60 min for FW and 200 °C and 30 min for FD. FW and FD hydrochars produced optimum conditions had similar properties to lignite. The selected hydrochars were also subjected to steam gasification and combustion experiments. The combustion reactivity of hydrochars was found to be higher than that of lignite. Steam gasification produced 57-59 mol H₂/kg hydrochar. The overall results emphasize the potential of H₂ production by integrated systems of dark fermentation, HTC and steam gasification, besides production of solid fuel.

Characterization and utilization of hydrothermal carbonization aqueous phase as nutrient source for microalgal growth

This study investigated the feasibility of using hydrothermal carbonization (HTC) aqueous phase as an alternative nutrient source for microalgae cultivation, and the microalgae cultivation capability to treat this complex medium to a level enabling its reuse or discharge. HTC of activated sludge was optimized in terms of the energy content of the solid hydrochar and the nutrient content of the HTC aqueous phase adequate for microalgal growth. Growth rates of Coelastrella sp. and Chlorella sp. in the HTC aqueous phase based growth medium and a control medium (mBG11) were similar, indicating that the HTC aqueous phase does not inhibit the microalgae growth. Nitrogen and phosphorus concentrations were reduced by >90% and dissolved organic carbon by 80% after 6 days of cultivation, resulting in water quality suitable for reuse or discharge. This study confirms the microalgae high potential in a circular bio-economy to valorize wet bio-waste streams from various treatment methods.

The properties and combustion behaviors of hydrochars derived from co-hydrothermal carbonization of sewage sludge and food waste

The experiments of co-hydrothermal carbonization (co-HTC) of sewage sludge and food waste in different mixing ratio (30%, 50% and 70%) and process temperature (180 °C, 230 °C and 280 °C) were conducted in this paper. And the hydrochars properties and thermal behaviors were investigated to determine the effects of the conditions. The results showed that the hydrochars derived from co-HTC possessed higher C content, higher HHV compared with the hydrochar of sewage sludge. Meanwhile, it maintained low N, S and O content relatively. It ascribed to the carbonization, dehydration and decarboxylation reactions according to the ultimate analysis and proximate analysis. And the TGA indicated that the combustion behaviors got better compared with the hydrochar of sewage sludge. Therefore, the co-HTC with food waste is an effective way to transform sewage sludge into clean solid fuel in the field of energy utilization.

Hydrothermal carbonization of Chinese fan palm

This study provided a detailed observation on hydrothermal carbonization (HTC) of Chinese fan palm. The heating value and chemical exergy was calculated. As the reaction severity increased, both heating value (18.84-27.61 MJ/kg) and chemical exergy (21.07-29.06 MJ/kg) had increase trend. The effect of temperature on HTC process was more significant than residence time. Due to the dehydration and decarboxylation, the O/C and H/C atomic ratios decreased gradually. However, the N/C ratio was not linear change. When the temperature was 240 °C, and reaction time was above 60 min, the fuel properties of hydrochar were close to lignite. The water uptake rate (7.22-3.59%) also had very decreased trend. The SEM and XRD analysis showed the surface morphology of hydrochar treated at 240 °C much differed from that of raw sample, the structure is partially destructed. Combustion characteristics of CFP and hydrochar was detected, the 180-60 had optimal combustion characteristics.

Effect of water-washing of wheat straw and hydrothermal temperature on its hydrochar evolution and combustion properties

In order to upgrade wheat straw, hydrothermal treatment at 160-240 °C was investigated. Meanwhile, the influence of temperature and leaching on the fuel's physicochemical and combustion properties were explored. A temperature of 180-220 °C was found to benefit the generation of hydrochar, with solid and energy yields of at least 57.3% and 69.9%, respectively. When temperature increased to 160 °C, hemicellulose was hydrolyzed and this led to the formation of carbon microspheres. The diameter of the carbon microspheres reached 0.05-0.7 μm. Hydrochars obtained at 160, 180, and 200 °C exhibited better combustion performance with higher comprehensive combustibility index value. While leaching heavily impacted the hydrochar derived at 160 °C and increased its activation energy (178 kJ/mol) above those obtained for treatment at 180 °C (164 kJ/mol) and 200 °C (169 kJ/mol). Overall, the recommended hydrothermal temperature for production of fuel from wheat straw is 180-200 °C.

Effects of hydrothermal treatment on the pyrolysis behavior of Chinese fan palm

The effect of hydrothermal treatment (HTT) on Chinese fan palm pyrolysis was investigated. It indicated that HTT could effectively remove a large portion of alkali/alkaline earth metals and disrupt the chemical structure to a certain extent. HTT delayed the initial decomposition temperature but accelerated the pyrolysis process completely. HTT also increased the relative contents of both sugars and hydrocarbons in pyrolysis. At 210°C, HTT had the most significant promotion effect on the sugars formation with the relative content of 30.58%. While, The relative content of phenols, acids, furans, aldehydes, esters and CO₂ decreased more or less after HTT. With increasing pyrolysis temperature, the relative content of most groups of chemicals except hydrocarbons decreased. Response contours were analyzed to find the optimal reaction conditions for generating acids, phenols, sugars and hydrocarbons, respectively. The results indicated both pyrolysis temperature and HTT temperature had distinct influence on relative contents of products.