Effects of synergistic fungal pretreatment on structure and thermal properties of lignin from corncob

Unlocking lignin valorization and harnessing lignin-based raw materials for bio-manufacturing

Lignin, an energy-rich and adaptable polymer comprising phenylpropanoid monomers utilized by plants for structural reinforcement, water conveyance, and defense mechanisms, ranks as the planet's second most prevalent biopolymer, after cellulose. Despite its prevalence, lignin is frequently underused in the process of converting biomass into fuels and chemicals. Instead, it is commonly incinerated for industrial heat due to its intricate composition and resistance to decomposition, presenting obstacles for targeted valorization. In contrast to chemical catalysts, biological enzymes show promise not only in selectively converting lignin components but also in seamlessly integrating into cellular structures, offering biocatalysis as a potentially efficient pathway for lignin enhancement. This review comprehensively summarizes cutting-edge biostrategies, ligninolytic enzymes, metabolic pathways, and lignin-degrading strains or consortia involved in lignin degradation, while critically evaluating the underlying mechanisms. Metabolic and genetic engineering play crucial roles in redirecting lignin and its derivatives towards metabolic pathways like the tricarboxylic acid cycle, opening up novel avenues for its valorization. Recent advancements in lignin valorization are scrutinized, highlighting key challenges and promising solutions. Furthermore, the review underscores the importance of innovative approaches, such as leveraging digital systems and synthetic biology, to unlock the commercial potential of lignin-derived raw materials as sustainable feedstocks. Artificial intelligence-driven technologies offer promise in overcoming current challenges and driving widespread adoption of lignin valorization, presenting an alternative to sugar-based feedstocks for bio-based manufacturing in the future. The utilization of available lignin residue for synthesis of high-value chemicals or energy, even alternative food, addresses various crises looming in the food-energy-water nexus.

Occurrence and characterization of tricin-lignin

Tricin, a flavonoid, is a noncanonical lignin monomer present in grasses and other monocots, but rarely in dicots. This review explores the latest discovery of biosynthesis, transport, and distribution of tricin in plant cell walls, and discusses the missing gaps in this engaging topic. Tricin biosynthesis in grasses involves the phenylpropanoid and flavonoid pathways, with distinct enzymatic processes leading to tricin incorporation into lignin polymers. Methods for characterizing and quantifying tricin in lignin are also highlighted, including NMR spectroscopy and chromatographic techniques with discussion of challenges associated with its low abundance in plant tissues. The stability of tricin during biomass pretreatment processes is discussed, with findings indicating that acidic and alkaline conditions degrade tricin, while milder pretreatments preserve its structure. These insights underscore the potential of tricin in enhancing the functionality of lignin for sustainable bioprocessing, offering promising applications in pharmaceuticals, nutraceuticals, and biorefinery industries.

Fabrication of lignin nanoparticles with adjustable size, antioxidant, antibacterial, and hydrophobic properties by a two-step fractionation

Lignin nanoparticles (LNPs) are gaining attention for their renewability and environmental friendliness in advanced nanomaterials. To establish a new sustainable value chain, it is vital to fully utilize lignin resources and thoroughly examine the effects of LNPs size and structure on performance. Herein, a two-step fractionation scheme is engineered via combining sequential organic solvent fractionation and acid precipitation methods to obtain four lignin fractions (denoted as F1, F2, F3, and F4) with low heterogeneity, suitable hydroxyl content and the syringyl (S)/guaiacyl (G) ratio for LNPs fabrication. Up to 88.7 % of alkali lignin was collected to prepare LNPs, and the LNPs showed controllable sizes (100-500 nm, denoted as F1-LNP, F2-LNP, F3-LNP, and F4-LNP). The size gradually decreased from F1-LNP to F4-LNP with increasing specific surface area of LNPs, contributing to superior antibacterial and antioxidant properties. Notably, a higher S/G ratio with enriched p-hydroxyphenyl (H) units resulted in a smaller size of LNPs, possibly resulting from the greater attraction and larger binding energy between S-S and H-H than G-G. This work gives insights into the full utilization of technical lignin to nano-particles to meet specific performance requirements, which will particularly broaden the commercialization and high-value utilization of lignin.

Steam explosion as sustainable biomass pretreatment technique for biofuel production: Characteristics and challenges

The biorefining process of lignocellulosic biomass has recently emerged as one of the most profitable biofuel production options. However, pretreatment is required to improve the recalcitrant lignocellulose's enzymatic conversion efficiency. Among biomass pretreatment methods, the steam explosion is an eco-friendly, inexpensive, and effective approach to pretreating biomass, significantly promoting biofuel production efficiency and yield. This review paper critically presents the steam explosion's reaction mechanism and technological characteristics for lignocellulosic biomass pretreatment. Indeed, the principles of steam explosion technology for lignocellulosic biomass pretreatment were scrutinized. Moreover, the impacts of process factors on pretreatment efficiency and sugar recovery for the following biofuel production were also discussed in detail. Finally, the limitations and prospects of steam explosion pretreatment were mentioned. Generally, steam explosion technology applications could bring great potential in pretreating biomass, although deeper studies are needed to deploy this method on industrial scales.

Journey of lignin from a roadblock to bridge for lignocellulose biorefineries: A comprehensive review

The grave concerns arisen as a result of environmental pollution and diminishing fossil fuel reserves in the 21st century have shifted the focus on the use of sustainable and environment friendly alternative resources. Lignocellulosic biomass constituted by cellulose, hemicellulose and lignin is an abundantly available natural bioresource. Lignin, a natural biopolymer has over the years gained much importance as a high value material with commercial importance. The present review provides an in-depth knowledge on the journey of lignin from being considered a roadblock to a bridge connecting diverse industries with widescale applications. The successful valorization of lignin for the production of bio-based platform chemicals and fuels has been the subject of intensive investigation. A deeper understanding of lignin characteristics and factors governing the biomass conversion into valuable products can support improved biomass consumption. The components of lignocellulosic biomass might be totally transformed into a variety of value-added products with the improvements in bioprocess techniques that valorize lignin. In this review, the recent advances in the lignin extraction and depolymerization methods that may help in achieving the cost-economics of the bioprocess are summarized and compared. The industrial potential of lignin-derived products such as aromatics, biopolymers, biofuels and agrochemicals are also outlined. Additionally, assessment of the recent research trends in lignin valorization into value-added chemicals has been done and present scenario of technological-industrial applications of lignin with economic perspectives is highlighted.

Nature-inspired pretreatment of lignocellulose - Perspective and development

As sustainability gains increasing importance in addition to cost-effectiveness as a criterion for evaluating engineering systems and practices, biological processes for lignocellulose pretreatment have attracted growing attention. Biological systems such as white and brown rot fungi and wood-consuming insects offer fascinating examples of processes and systems built by nature to effectively deconstruct plant cell walls under environmentally benign and energy-conservative environments. Research in the last decade has resulted in new knowledge that advanced the understanding of these systems, provided additional insights into these systems' functional mechanisms, and demonstrated various applications of these processes. The new knowledge and insights enable the adoption of a nature-inspired strategy aiming at developing technologies that are informed by the biological systems but superior to them by overcoming the inherent weakness of the natural systems. This review discusses the nature-inspired perspective and summarizes related advancements, including the evolution from biological systems to nature-inspired processes, the features of biological pretreatment mechanisms, the development of nature-inspired pretreatment processes, and future perspective. This work aims to highlight a different strategy in the research and development of novel lignocellulose pretreatment processes and offer some food for thought.

Highly-efficient pretreatment using alkaline enhanced aqueous deep eutectic solvent to unlock poplar for high yield of fermentable sugars: Synergistic removal of lignin and mannan

Herein, a short-time alkaline enhanced aqueous DES (AaDES) pretreatment using choline chloride/ethylene glycol was reported, aiming at enhancing cellulose and xylan enzymatic digestibility. Simultaneously, saccharification efficiency of cellulose and xylan was reached to 91.2% and 99.0%, respectively, ∼4 and ∼ 24 times that of raw poplar. Pretreatment time was substantially shortened from 15-24 h to 4 h. Notably, 43.00 kg fermentable sugars (73% of the theoretical maximum) and 12.98 kg lignin with rich β-O-4' linkages were obtained based on 100 kg poplar. The complete removal of acetyl and partial removal of lignin and mannan contributed to excellent pretreatment performance. It was found that enzymatic digestibility of xylan/cellulose was positively correlated with removal of mannan (R² = 0.9719; R² = 0.9010) and delignification (R² = 0.6888; R² = 0.8293). Drastic reduction in pretreatment time along with high-yield sugars in AaDES system will provide strength towards industrial level biorefinery.

Insights into alkaline choline chloride-based deep eutectic solvents pretreatment for Populus deltoides: Lignin structural features and modification mechanism

Deep eutectic solvent (DES) is a kind of green solvent for biorefinery, which favors the progress of being more environmentally friendly and effective. A better understanding of structural changes of lignin is necessary to optimize pretreatment conditions and efficient utilization of the resultant lignin. The current study reported the structural features of lignin recovered from alkaline ChCl/imidazole and ChCl/urea DES pretreatment, and the mechanism of lignin modification was revealed. The profiling demonstrated that lignin samples possessed a high purity (>94.4%), low molecular weight ranging from 1544 to 2562 g/mol and an excellent uniformity (PDI < 1.6). Noteworthy, the content of β-O-4' linkages in lignin was over 75% (i.e. 72.2%-77.4% retention); S/G ratio was increased whereas the content of -OCH₃ groups were decreased. It was revealed that slight cleavage of β-O-4' linkages, preferential breakdown of G units, and demethylation reaction were occurred during alkaline ChCl-based DES pretreatment. Specifically, cleavage of ester linkages between PB and lignin macromolecule was taking place during ChCl/imidazole pretreatment at a high temperature; whereas oxidation only appeared in ChCl/urea system. Despite the modification, well β-O-4' preserved and less condensed lignin samples were recovered after low-temperature pretreatment. Consequently, high contents of phenol derivatives (26.3-30.6%) were achieved in lignin oil. The present study provides critical information on alkaline ChCl-based DES pretreatment, which will contribute to the valorization of lignin by-products and will be beneficial to the development of biorefineries.

Nanomaterial conjugated lignocellulosic waste: cost-effective production of sustainable bioenergy using enzymes

The demand for novel and renewable sources of energy has increased as a result of rapid population growth, limited sources of bioenergy, and environmental pollution, caused by excessive use of fossil fuels. The need to meet future energy demands have motivated researchers to search for alternative and sustainable sources of energy. The bioconversion of lignocellulosic waste (agricultural and food waste) into biofuels shows competitive promises. Lignocellulosic waste is easily accessible and has a large enzyme system that can be immobilised onto nano-matrices. Consequently, resulting in higher biofuel production and process efficiency. However, the excessive production cost of the current procedures, which involve physical, chemical, and enzymatic reactions, is limited. The use of nanomaterials has recently been shown to concentrate lignocellulosic waste, therefore, reviewing the quest for efficient production of sustainable and cost-effective development of bioenergy from lignocellulosic wastes. This review paper explores the advanced strategies of using nanobiotechnology to combine enzyme-conjugated nanosystems for the cost-effective production of sustainable bioenergy solutions. This research will help to develop an inexpensive, eco-friendly technology for biofuels production and also help overcome the environmental burden of lignocellulosic waste worldwide.

An efficient strategy to improve enzymatic hydrolysis of naked oat straw pretreated by Irpex lacteus

The objective of this study was aiming at developing an efficient strategy to promote enzymatic hydrolysis of naked oat straw and deciphering the potential mechanism. Irpex lacteus and Phlebia acerina were employed to inoculated on the naked oat straw for 4 weeks which the changes of fiber components, fermentation losses, lignin-degrading enzymes production pattern were determined weekly. Furthermore, the 72 h enzymatic hydrolysis of ultimately fermented naked oat straw were also evaluated. The acid detergent lignin was degraded at about 25% along with the moderate dry matter and cellulose loss which both showed selective degradation. The lignin-degrading enzymes production patterns of the two fungi were different which lignin peroxidase was not detected in Irpex lacteus treatment. In addition, the activities of cellulolytic enzymes were higher in Phlebia acerina treatment. After 72 h enzymatic hydrolysis, the reducing sugar content and hydrolysis yield pretreated by Irpex lacteus was 12.92 g/L and 69.49%, respectively. It was much higher than that in sterilized substrate and Phlebia acerina treatment. Meanwhile, the hydrolysis yields of glucose, sum of xylose and arabinose were all improved by Irpex lacteus which were 30.96% and 25.62%, respectively, and showed significant enhancements compared to control and Phlebia acerina treatment. Irpex lacteus is one of effective white rot fungi which could promote the enzymatic hydrolysis of naked oat straw obviously.

Efficient fractionation of moso bamboo by synergistic hydrothermal-deep eutectic solvents pretreatment

As an attractive renewable carbon resource, lignocellulose could be exploited to produce high-value-added products. Notably, comprehensive utilization of lignocelluloses and lignin first exploitation is still a challenge during bio-refinery process. In this study, an environmentally benign extraction method via hydrothermal-deep eutectic solvents pretreatment was proposed to separate hemicelluloses and high purity of lignin simultaneously from moso bamboo with most of cellulose retaining in the residues. Hemicelluloses were firstly removed by hydrothermal pretreatment, following with lignin extraction by DESs which was prepared from choline chloride and lactic acid, betaine and lactic acid, respectively. Notably, 98.2 wt% of hemicelluloses were degraded and mainly converted into pentose. Meanwhile, 80.1 wt% of delignification was achieved under the optimum condition (CC/LA, 140℃, 6 h), following with up to 99.49% of lignin purity. The mass balance evaluation demonstrated that the combined hydrothermal-deep eutectic solvents pretreatment is a potential method for efficient fractionation of lignocellulose.

Enzymatic conversion of pretreated lignocellulosic biomass: A review on influence of structural changes of lignin

The demands of energy sustainability drive efforts to bio-chemical conversion of biomass into biofuels through pretreatment, enzymatic hydrolysis, and microbial fermentation. Pretreatment leads to significant structural changes of the complex lignin polymer that affect yield and productivity of the enzymatic conversion of lignocellulosic biomass. Structural changes of lignin after pretreatment include functional groups, inter unit linkages and compositions. These changes influence non-productive adsorption of enzyme on lignin through hydrophobic interaction and electrostatic interaction as well as hydrogen bonding. This paper reviews the relationships between structural changes of lignin and enzymatic hydrolysis of pretreated lignocellulosic biomass. The formation of pseudo-lignin during dilute acid pretreatment is revealed, and their negative effect on enzymatic hydrolysis is discussed.

The unconventional adverse effects of fungal pretreatment on iturin A fermentation by Bacillus amyloliquefaciens CX-20

Fungal pretreatment is the most common strategy for improving the conversion of rapeseed meal (RSM) into value-added microbial products. It was demonstrated that Bacillus amyloliquefaciens CX-20 could directly use RSM as the sole source of all nutrients except the carbon source for iturin A fermentation with high productivity. However, whether fungal pretreatment has an impact on iturin A production is still unknown. In this study, the effects of fungal pretreatment and direct bio-utilization of RSM for iturin A fermentation were comparatively analysed through screening suitable fungal species, and evaluating the relationships between iturin A production and the composition of solid fermented RSM and liquid hydrolysates. Three main unconventional adverse effects were identified. (1) Solid-state fermentation by fungi resulted in a decrease of the total nitrogen for B. amyloliquefaciens CX-20 growth and metabolism, which caused nitrogen waste from RSM. (2) The released free ammonium nitrogen in liquid hydrolysates by fungal pretreatment led to the reduction of iturin A. (3) The insoluble precipitates of hydrolysates, which were mostly ignored and wasted in previous studies, were found to have beneficial effects on producing iturin A. In conclusion, our study verifies the unconventional adverse effects of fungal pretreatment on iturin A production by B. amyloliquefaciens CX-20 compared with direct bio-utilization of RSM.

Recent Insights into Lignocellulosic Biomass Pyrolysis: A Critical Review on Pretreatment, Characterization, and Products Upgrading

Pyrolysis process has been considered to be an efficient approach for valorization of lignocellulosic biomass into bio-oil and value-added chemicals. Bio-oil refers to biomass pyrolysis liquid, which contains alkanes, aromatic compounds, phenol derivatives, and small amounts of ketone, ester, ether, amine, and alcohol. Lignocellulosic biomass is a renewable and sustainable energy resource for carbon that is readily available in the environment. This review article provides an outline of the pyrolysis process including pretreatment of biomass, pyrolysis mechanism, and process products upgrading. The pretreatment processes for biomass are reviewed including physical and chemical processes. In addition, the gaps in research and recommendations for improving the pretreatment processes are highlighted. Furthermore, the effect of feedstock characterization, operating parameters, and types of biomass on the performance of the pyrolysis process are explained. Recent progress in the identification of the mechanism of the pyrolysis process is addressed with some recommendations for future work. In addition, the article critically provides insight into process upgrading via several approaches specifically using catalytic upgrading. In spite of the current catalytic achievements of catalytic pyrolysis for providing high-quality bio-oil, the production yield has simultaneously dropped. This article explains the current drawbacks of catalytic approaches while suggesting alternative methodologies that could possibly improve the deoxygenation of bio-oil while maintaining high production yield.

Enhanced nitrogen removal from low C/N wastewater using biodegradable and inert carriers: Performance and microbial shift

This work aims at investigating the enhancing effect of biodegradable and inert carriers on nitrogen removal from low C/N wastewater and revealing temporal changes in community succession. Natural corncobs and commercial fibers were used as biodegradable and inert carriers, respectively. Results showed that the TN removal efficiency was enhanced by 24% and 8.98% using biodegradable and inert carriers, respectively. For corncob carriers, denitrifiers achieved an obvious enrichment and reached a peak on the 30th day. On contrast, inert carriers were more favorable for the enrichment of nitirifiers. Additionally, the dominant denitrifying genus in the corncob system had changed to Dechloromonas, while it remained as Thauera at inert carriers. Finally, the potential coupling pattern of corncob conversion with denitrification in the corncob system was proposed based on the relevant functional enzymes. This work promotes a comprehensive understanding about carrier-enhanced nitrogen removal systems.

Recent advances in the pretreatment of microalgal and lignocellulosic biomass: A comprehensive review

Microalgal and lignocellulosic biomass is the most sumptuous renewable bioresource raw material existing on earth. Recently, the bioconversion of biomass into biofuels have received significant attention replacing fossil fuels. Pretreatment of biomass is a critical process in the conversion due to the nature and structure of the biomass cell wall that is complex. Although green technologies for biofuel production are advancing, the productivity and yield from these techniques are low. Over the past years, various pretreatment techniques have been developed and successfully employed to improve the technology. This paper presents an in-depth review of the recent advancement of pretreatment methods focusing on microalgal and lignocellulosic biomass. The technological approaches involving physical, chemical, biological and other latest pretreatment methods are reviewed.

Facilely reducing recalcitrance of lignocellulosic biomass by a newly developed ethylamine-based deep eutectic solvent for biobutanol fermentation

BACKGROUND

Biobutanol is promising and renewable alternative to traditional fossil fuels and could be produced by Clostridium species from lignocellulosic biomass. However, biomass is recalcitrant to be hydrolyzed into fermentable sugars attributed to the densely packed structure by layers of lignin. Development of pretreatment reagents and processes for increasing surface area, removing hemicellulose and lignin, and enhancing the relative content of cellulose is currently an area of great interest. Deep eutectic solvents (DESs), a new class of green solvents, are effective in the pretreatment of lignocellulosic biomass. However, it remains challenging to achieve high titers of total sugars and usually requires combinatorial pretreatment with other reagents. In this study, we aim to develop novel DESs with high application potential in biomass pretreatment and high biocompatibility for biobutanol fermentation.

RESULTS

Several DESs with betaine chloride and ethylamine chloride (EaCl) as hydrogen bond acceptors were synthesized. Among them, EaCl:LAC with lactic acid as hydrogen bond donor displayed the best performance in the pretreatment of corncob. Only by single pretreatment with EaCl:LAC, total sugars as high as 53.5 g L^-1 could be reached. Consecutive batches for pretreatment of corncob were performed using gradiently decreased cellulase by 5 FPU g^-1. At the end of the sixth batch, the concentration and specific yield of total sugars were 58.8 g L^-1 and 706 g kg^-1 pretreated corncob, saving a total of 50% cellulase. Utilizing hydrolysate as carbon source, butanol titer of 10.4 g L^-1 was achieved with butanol yield of 137 g kg^-1 pretreated corncob by Clostridium saccharobutylicum DSM13864.

CONCLUSIONS

Ethylamine and lactic acid-based deep eutectic solvent is promising in pretreatment of corncob with high total sugar concentrations and compatible for biobutanol fermentation. This study provides an efficient pretreatment reagent for facilely reducing recalcitrance of lignocellulosic materials and a promising process for biobutanol fermentation from renewable biomass.

Lignin Redistribution for Enhancing Barrier Properties of Cellulose-Based Materials

Renewable cellulose-based materials have gained increasing interest in food packaging because of its favorable biodegradability and biocompatibility, whereas the barrier properties of hydrophilic and porous fibers are inadequate for most applications. Exploration of lignin redistribution for enhancing barrier properties of paper packaging material was carried out in this work. The redistribution of nanolized alkali lignin on paper surface showed excellent water, grease, and water vapor barrier. It provided persisted water (contact angle decrease rate at 0.05°/s) and grease (stained area undetectable at 72 h) resistance under long-term moisture or oil direct contact conditions, which also inhibited the bacterial growth to certain degree. Tough water vapor transmission rate can be lowered 82% from 528 to 97 g/m2/d by lignin redistribution. The result suggests that alkali lignin, with multiple barrier properties, has great potential in bio-based application considering the biodegradability, biocompatibility, and recyclability.

Lignin - An underutilized, renewable and valuable material for food industry

Lignin is the second most abundant biorenewable polymers only next to cellulose and is ubiquitous in various plant foods. In food industry, lignin often presented as a major component of by-products from plant foods. In the last decade, the food and nutritional interests of lignin attracted more and more attentions and great progresses have been accomplished. In the present review, the structure, physicochemical properties, dietary occurrence and preparation methods of lignin from food resources were summarized. Then, the versatile activities of food lignin were introduced under the subtitles of antioxidant, antimicrobial, antiviral, antidiabetic and other activities. Finally, the potential applications of food lignin were proposed as a food bioactive ingredient, an improver of food package films and a novel material in fabricating drug delivery vehicles and contaminant passivators. Hopefully, this review could bring new insights in exploiting lignin from nutrition- and food-directed views.

Deciphering the Fenton-reaction-aid lignocellulose degradation pattern by Phanerochaete chrysosporium with ferroferric oxide nanomaterials: Enzyme secretion, straw humification and structural alteration

Nowadays, Nano-biotechnology is emerging to be one of the most promising tools in environmental remediation. In this study, the degradation efficiency of lignocellulose by white-rot fungi was improved by addition of Fe₃O₄ nanomaterials (NMs) in solid-state fermentation. The highly-ordered cellulose crystalline was demonstrated to be broken down through infrared spectroscopy (FT-IR) and crystallinity index analysis. The decay of fluorescence intensity presented a lower degree of aromatic polycondensation and less conjugated chromophores in lignocellulose. Mechanistic analysis showed that NMs participated in the Fenton reaction and affected lignocellulose biodegradation process by regulating enzyme secretion. Specifically, the time variation curves of hydroxyl radicals and Fe²⁺ were discussed to illustrate the degradation pattern. The NMs remained stable after the fermentation and were possible to be recycled for the next cycle. All the results support that the synergism of Fe₃O₄ NMs and white-rot fungi would be a promising research direction in lignocellulose treatment.