Towards a circular economy: A novel microalgal two-step growth approach to treat excess nutrients from digestate and to produce biomass for animal feed

Sustainability and circularity assessment of biomass-based energy supply chain

Climate change and other environmental consequences of socio-economic activities require a more sustainable and circular growth. At the same time, the limitation of the earth resource demands industries to improve resource efficiency and increase the rate of recycling of materials. There are several sustainable and circular alternatives that the industries may adopt. However, the question is that among these alternatives, which one should be selected for implementation for the highest sustainable and circular benefits. This study introduces a novel tool for assessing the sustainability and circularity of biomass-based energy supply chains, integrating multi-criteria decision-making methods with life cycle thinking approach. It evaluates five alternatives using a sustainability and circularity indicators, offering new insights into the deloyment of circular business models at companies in biomass-based energy supply chain. The tool is also applied to a specific rice straw supply chain in Italy, to assess the sustainability and circularity of five alternatives and outrank them. The results indicated that not all the alternatives are better in terms of supporting sustainable development and circular economy, compared to the baseline business model. In this supply chain, the extended lifetime for digestate from the aerobic digestion plant is the most 'sustainable and circular' alternative, while the capture of carbon dioxide from the same plant and its use for microalgae cultivation is the least 'sustainable and circular' alternative. A sensitivity analysis was conducted on different weighting sets during the assessment. It indicated that the priority of the decision makers can slightly change the outrank of the alternatives and the magnitude of the outranks.

Systematic study of microzooplankton in mass culture of the green microalga Scenedesmus acuminatus and quantitative assessment of its impact on biomass productivity throughout a year

The green microalgae Scenedesmus spp. can grow rapidly and produce significant amounts of protein or lipid. However, frequent microzooplankton contamination leading to reduced biomass productivity has hindered the microalgae commercialization. Here, a comprehensive investigation into harmful microzooplankton species in mass cultures of a commercially promising species Scenedesmus acuminatus were conducted throughout the year. Twenty-five microzooplankton species were identified, with the amoeba Vannella sp. and the ciliate Vorticella convallaria being the most harmful to algal cells. The results indicated that it was the harmful grazers, rather than the overall microzooplankton diversity, led to culture deterioration and reduced biomass yield. Increasing the concentration of algal inoculants or reducing culture temperature during hot summer days were found to be effective in mitigating the impact of these harmful grazers. The findings will contribute to the best management protocol for monitoring and controlling the harmful microzooplankton in mass cultures of S. acuminatus.

Cultivation of Limnospira maxima under extreme environmental conditions in Saudi Arabia: Salinity adaptation and scaling-up from laboratory culture to large-scale production

Limnospira maxima has been adapted to grow in high salinity and in an economically alternative medium using industrial-grade fertilizers under harsh environmental conditions in Saudi Arabia. A sequence of scaling-up processes, from the laboratory to large-scale open raceways, was conducted along with gradual adaptation to environmental stress (salinity, light, temperature, pH). High biomass concentration at harvest point and areal productivity were achieved during the harsh summer season (1.122 g L-1 and 60.35 g m-2 day-1, respectively). The average protein content was found to be above 40 % of dry weight. Changes in the color and morphological appearance of the L. maxima culture were observed after direct exposure to sunlight in the outdoor raceways. These results demonstrate a successful and robust adaptation method for algal cultivation at outdoor large-scale in harsh environment (desert conditions) and also prove the feasibility of using hypersaline seawater (42 g kg-1) as an algal growth medium.

Innovative and sustainable cultivation strategy for the production of Spirulina platensis using anaerobic digestates diluted with residual geothermal water

The following study investigates the possibility of growing the Spirulina platensis (S. platensis) cyanobacteria on two agro-industrial anaerobic digestion (AD) digestates diluted with geothermal water. The two digestates (FAWD: Food and Agricultural Wastes Digestate and CDD: Cheese Diary Digestate) were selected based on their different chemical characteristics, attributed to the type of feedstock and the operating conditions used during the AD process. In the first part of the study, a screening experiment was performed in 200 mL glass tubes to evaluate the appropriate dilution factor to generate the maximum S. platensis growth using both AD digestates individually and geothermal water as sustainable alternative dilution agent. Based on the different growth parameters measured, dilution rates of 5x and 40x were chosen for CDD and FAWD respectively, as a trade-off between growth performances and quantity of water to use. Volumetric productivities of 33 ± 1 mg/L/d and 56 ± 8 mg/L/d combined with maximal concentrations of 0.52 ± 0.02 g/L and 0.69 ± 0.02 g/L were achieved when cultivating S. platensis on CDD and FAWD, respectively. In the second part, the selected experimental results were scaled-up to 6 L flat panels bioreactors and S. platensis biomass productivities of 71 and 101 mg/L/d were obtained for CDD and FAWD, respectively using sodium bicarbonate as inorganic carbon source. When regulating the pH to 8.5 with carbon dioxide (CO2) injection, cultures were able to produce up to 1.13 g/L and 0.79 g/L of S. platensis corresponding to biomass productivities of 81 and 136 mg/L/d for CDD and FAWD, respectively. In addition, S. platensis properly assimilated the ammonium present in the digestate-based culture media, with removal efficiency up to 98% in the case of the CDD substrate. The characterization of the final S. platensis biomass revealed the presence of high concentration of carbohydrates (48.6-70.3 % of dry weight) in the culture supplemented with both AD digestates. The experimental findings show the potential of reusing liquid digestate, CO2 as well as geothermal water for the sustainable production of carbohydrate-rich S. platensis biomass.

Microalgae: A green eco-friendly agents for bioremediation of tannery wastewater with simultaneous production of value-added products

Tannery wastewater (TWW) has high BOD, COD, TS and variety of pollutants like chromium, formaldehydes, biocides, oils, chlorophenols, detergents and phthalates etc. Besides these pollutants, TWW also rich source of nutrients like nitrogen, phosphorus, carbon and sulphur etc. that can be utilized by microalgae during their growth. Direct disposal of TWW into the environment may lead severe environmental and health threats, therefore it needs to be treated adequately. Microalgae are considered as an efficient microorganisms (fast growing, adaptability and strain robustness, high surface to volume ratio, energy saving) for remediation of wastewaters with simultaneous biomass recovery and generation of value added products (VAPs) such as biofuels, biohydrogen, biopolymer, biofertilizer, pigments, bioethanol, bioactive compounds, nutraceutical etc. Most microalgae are photosynthetic and use CO₂ and light energy to synthesise carbohydrate and reduces the emission of greenhouse gasses. Microalgae are also reported to remove heavy metals and antibiotics from wastewaters by bioaccumulation, biodegradation and biosorption. Microalgal treatment can be an alternative of conventional processes with generation of VAPs. The use of biotechnology in wastewater remediation with simultaneous generation of VAPs is trending. The validation of economic viability and environmental sustainability, life cycle assessment studies and techno-economic analysis is undergoing. Thus, in this review, the characteristics of TWW and microalgae are summarized, which manifest microalgae as potential candidates for wastewater remediation with simultaneous production of VAPs. Further, the treatment mechanisms, various factors (physical, chemical, mechanical and biological etc.) affecting treatment efficiency as well as challenges associated with microalgal remediation are also discussed.

State of microalgae-based swine manure digestate treatment: An overview

Global pork production has an annual growth of approximately 2.1%, and its economic and environmental impact are related with the treatment of waste in the production chain. There is little evidence of research advances to generate alternatives for using these wastes. The lack of research related to microalgae cultivation using digestate produced by porcine residues generates negative environmental impact, inadequate and inefficient technologies, low recovery and use of waste and loss of value and competitiveness in the market. The available literature focuses mainly on the treatment of anaerobic digestion liquid effluents for the removal of components, but not on the generation of value-added products. Therefore, there is a need to collect the available information, analyze it and propose other new methodologies. This article presents the information obtained from conducting a systematic review of the literature with a bibliometric and a comparative analysis; achieving an analysis of the temporal and geographical distribution, the main topics, the most influential players, the degree of maturity of the research and different strategies collected for microalgae-based swine manure digestate treatment. In this way, it was possible to capture an overview of the current state of the development of research focused on the use of digestate for the cultivation of microalgae, visualizing important aspects as the evolution of publications, identifying China and USA as the main players in research, biomass and wastewater as potential topics also Spirulina, Astaxanthin and beta-carotene as the main products based on microalgae. Thus, achieving an structure, organized and synthesized landscape of scientific and technological knowledge available for the proposal of investigations that allow the use of anaerobic digestion liquid effluents as cultivation medium for microalgae.

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The biometric analysis and SAN provides an overview of the evolution of technology.

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China and the USA are the main players in the use of digestate in microalgae cultivation.

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Biomass and wastewater are trending topics in the microalgal application at the near future.

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Spirulina, Astaxanthin and beta-carotene as the main products based on market worldwide forecasting.

Microalgae-bacteria consortium for wastewater treatment and biomass production

The diversity of microalgae and bacteria allows them to form a complementary consortium for efficient wastewater treatment and nutrient recovery. This review highlights the potential of wastewater-derived microalgal biomass as a renewable feedstock for producing animal feed, biofertilisers, biofuel, and many valuable biochemicals. Data corroborated from this review shows that microalgae and bacteria can thrive in many environments. Microalgae are especially effective at utilising nutrients from the water as they grow. This review also consolidates the current understanding of microalgae characteristics and their interactions with bacteria in a consortium system. Recent studies on the performance of only microalgae and microalgae-bacteria wastewater treatment are compared and discussed to establish a research roadmap for practical implementation of the consortium systems for various wastewaters (domestic, industrial, agro-industrial, and landfill leachate wastewater). In comparison to the pure microalgae system, the consortium system has a higher removal efficiency of up to 15% and shorter treatment time. Additionally, this review addresses a variety of possibilities for biomass application after wastewater treatment.

Progress towards a targeted biorefinery of Chromochloris zofingiensis: a review

Biorefinery approaches offer the potential to improve the economics of the microalgae industry by producing multiple products from a single source of biomass. Chromochloris zofingiensis shows great promise for biorefinery due to high biomass productivity and a diverse range of products including secondary carotenoids, predominantly astaxanthin; lipids such as TAGs; carbohydrates including starch; and proteins and essential amino acids. Whilst this species has been demonstrated to accumulate multiple products, the development of an integrated downstream process to obtain these is lacking. The objective of this review paper is to assess the research that has taken place and to identify the steps that must be taken to establish a biorefinery approach for C. zofingiensis. In particular, the reasons why C. zofingiensis is a promising species to target for biorefinery are discussed in terms of cellular structure, potential products, and means to accumulate desirable components via the alteration of culture conditions. Future advances and the challenges that lie ahead for successful biorefinery of this species are also reviewed along with potential solutions to address them.

Supplementary Information

The online version contains supplementary material available at 10.1007/s13399-022-02955-7.

Liquid fraction of digestate pretreated with membrane filtration for cultivation of Chlorella vulgaris

To make microalgae cultivation economically feasible, different waste streams that may serve as cultivation media are being searched for. The aim of this study was membrane filtration of the liquid fraction of digestate (LFD) to produce permeate that will be an effective medium for the cultivation of Chlorella vulgaris. Microfiltration (MF) and ultrafiltration (UF) with ceramic membranes were used in one- and two-stage systems at transmembrane pressures (TMP) of 0.2, 0.3, and 0.4 MPa. The hydraulic capacities of the membrane modules allowed MF at 0.2 MPa to be selected as the most feasible variant of the one-stage variants. The use of MF permeates for microalgae cultivation resulted in the highest biomass yield, due to optimum pH (about 8.8), low color, and high nutrient concentration (about 290 mg/dm³ of ammonium and about 22 mg/dm³ of orthophosphates). The high pH (about 9.7) of the UF permeates, which increased the concentration of free ammonia, reduced microalgae growth by 50% compared to the growth noted with the MF permeates. Due to the low nutrient concentration, the use of permeates from the two-stage systems resulted in microalgae growth more than two times lower than the use of MF permeates. Mathematical modeling indicated that the component of the cultivation medium that most significantly affected microalgae growth was the initial ammonium concentration.

Microalgae-based livestock wastewater treatment (MbWT) as a circular bioeconomy approach: Enhancement of biomass productivity, pollutant removal and high-value compound production

The intensive livestock activities that are carried out worldwide to feed the growing human population have led to significant environmental problems, such as soil degradation, surface and groundwater pollution. Livestock wastewater (LW) contains high loads of organic matter, nitrogen (N) and phosphorus (P). These compounds can promote cultural eutrophication of water bodies and pose environmental and human hazards. Therefore, humanity faces an enormous challenge to adequately treat LW and avoid the overexploitation of natural resources. This can be accomplished through circular bioeconomy approaches, which aim to achieve sustainable production using biological resources, such as LW, as feedstock. Circular bioeconomy uses innovative processes to produce biomaterials and bioenergy, while lowering the consumption of virgin resources. Microalgae-based wastewater treatment (MbWT) has recently received special attention due to its low energy demand, the robust capacity of microalgae to grow under different environmental conditions and the possibility to recover and transform wastewater nutrients into highly valuable bioactive compounds. Some of the high-value products that may be obtained through MbWT are biomass and pigments for human food and animal feed, nutraceuticals, biofuels, polyunsaturated fatty acids, carotenoids, phycobiliproteins and fertilizers. This article reviews recent advances in MbWT of LW (including swine, cattle and poultry wastewater). Additionally, the most significant factors affecting nutrient removal and biomass productivity in MbWT are addressed, including: (1) microbiological aspects, such as the microalgae strain used for MbWT and the interactions between microbial populations; (2) physical parameters, such as temperature, light intensity and photoperiods; and (3) chemical parameters, such as the C/N ratio, pH and the presence of inhibitory compounds. Finally, different strategies to enhance nutrient removal and biomass productivity, such as acclimation, UV mutagenesis and multiple microalgae culture stages (including monocultures and multicultures) are discussed.

Maximizing nutrient recycling from digestate for production of protein-rich microalgae for animal feed application

The integration of phototrophic microalgal production and anaerobic digestion can recycle excess nutrients across European surplus hotspots to produce protein-rich biomass for nutritional applications. However, the challenging physico-chemical properties of raw digestate constrain microalgal growth and limit digestate valorization potential. This study focused on the pre-treatment of food waste-based digestate using paper-filtration to improve its properties for cultivating Desmodesmus sp. and Chlorella vulgaris. The microalgal growth performance in paper-filtered digestate (PFD, 10 μm-pore size) was then compared to growth in membrane-filtered digestate (MFD, 0.2 μm-pore size). A microplate-based screening coupled with Cytation device assessment of PFD and MFD samples after dilution and with/without phosphorus supplementation showed that PFD was the best substrate. Moreover, phosphorus supplementation resulted in improved growth at higher digestate concentrations (5-10% v/v PFD), indicating the importance of using a balanced growth medium to increase the volumetric usage of digestate. Results were validated in a 3-L bioreactor at 10% PFD with phosphorus supplementation, reaching a biomass concentration of 2.4 g L^-1 with a protein and carbohydrate content of 67% and 13% w/w respectively. This trial indicates that paper-filtration is a promising pre-treatment technique to maximize digestate recycling and deliver a sustainable animal feed-grade protein alternative.

Assessment of Nutrients Recovery Capacity and Biomass Growth of Four Microalgae Species in Anaerobic Digestion Effluent

Four microalgae species were evaluated for their bioremediation capacity of anaerobic digestion effluent (ADE) rich in ammonium nitrogen, derived from a biogas plant. Chlorella vulgaris, Chlorella sorokiniana, Desmodesmus communis and Stichococcus sp. were examined for their nutrient assimilation efficiency, biomass production and composition through their cultivation in 3.7% v/v ADE; their performance was compared with standard cultivation media which consisted in different nitrogen sources, i.e., BG-11NO3 and BG-11ΝH4 where N-NO3 was replaced by N-NH4. The results justified ammonium as the most preferable source of nitrogen for microalgae growth. Although Stichococcus sp. outperformed the other 3 species in N-NH4 removal efficiency both in BG-11NH4 and in 3.7% ADE (reaching up to 90.79% and 69.69% respectively), it exhibited a moderate biomass production when it was cultivated in diluted ADE corresponding to 0.59 g/L, compared to 0.89 g/L recorded by C. vulgaris and 0.7 g/L by C. sorokiniana and D. communis. Phosphorus contained in the effluent and in the control media was successfully consumed by all of the species, although its removal rate was found to be affected by the type of nitrogen source used and the particular microalgae species. The use of ADE as cultivation medium resulted in a significant increase in carbohydrates content in all investigated species.

Microalgae: Potential for Bioeconomy in Food Systems

The efficient use of natural resources is essential for the planet’s sustainability and ensuring food security. Colombia’s large availability of water resources in combination with its climatic characteristics allows for the development of many microalgae species. The use of microalgae can potentially contribute to sustainable production in support of the agri-food sector. The nutritional composition (proteins, carbohydrates, fatty acids, vitamins, pigments, and antioxidants) of microalgae along with the ease of producing high biomass yields make them an excellent choice for human and animal nutrition and agriculture. Several species of microalgae have been studied seeking to develop food supplements for pigs, ruminants, poultry, fish, crustaceans, rabbits, and even bees. Important benefits to animal health, production, and improved bromatological and organoleptic characteristics of milk, meat, and eggs have been observed. Based on the functional properties of some microalgae species, foods and supplements have also been developed for human nutrition. Moreover, because microalgae contain essential nutrients, they can be utilized as biofertilizers by replacing chemical fertilizers, which are detrimental to the environment. In view of the above, the study of microalgae is a promising research area for the development of biotechnology and bioeconomy in Colombia.

Integrated microalgal biorefinery for the production and application of biostimulants in circular bioeconomy

Adverse detrimental impacts of environmental pollution over the health regimen of people has driven a shift in lifestyle towards cleaner and natural resources, especially in the aspects of food production and consumption. Microalgae are considered a rich source of high value metabolites to be utilized as plant growth biostimulants. These organisms however, are underrated compared to other microbial counterparts, due to inappropriate knowledge on the technical, enviro-economical constrains leading to low market credibility. Thus, to avert these issues, the present review comprehensively discusses the biostimulatory potential of microalgae interactively combined with circular bio-economy perspectives. The biochemical content and intracellular action mechanism of microalgal biostimulants were described. Furthermore, detailed country-wise market trends along with the description of the existing regulatory policies are included. Enviro-techno-economic challenges are discussed, and the consensus need for shift to biorefinery and circular bio-economy concept are emphasized to achieve sustainable impacts during the commercialization of microalgal biostimulants.

Insights into the potential impact of algae-mediated wastewater beneficiation for the circular bioeconomy: A global perspective

Algae-based technologies are one of the emerging solutions to societal issues such as accessibility to clean water and carbon-neutral energy and are a contender for the circular bioeconomy. In this review, recent developments in the use of different algal species for nutrient recovery and biomass production in wastewater, challenges, and future perspectives have been addressed. The ratio and bioavailability of nutrients in wastewater are vital parameters, which significantly impact nutrient recovery efficiency and algal biomass production. However, the optimum nutrient concentration and ratio may vary depending upon the microalgal species as well as cultivation conditions. The use of indigenous algae and algae-based consortia with other microorganisms has been proved promising in improving nutrient recovery efficiency and biomass production in pilot scale operations. However, environmental and cultivation conditions also play a significant role in determining the feasibility of the process. This review further focused on the assessment of the potential benefits of algal biomass production, renewable biofuel generation, and CO₂ sequestration using wastewater in different countries on the basis of available data on wastewater generation and estimated nutrient contents. It was estimated that 5-10% replacement of fossil crude requirement with algal biofuels would require ~952-1903 billion m³ of water, 10-21 billion tons of nitrogen, and 2-4 billion tons of phosphorus fertilizers. In this context, coupling wastewater treatment and algal biomass production seem to be the most sustainable option with potential global benefits of polishing wastewater through nutrients recycling and carbon dioxide sequestration.

Advances in technological control of greenhouse gas emissions from wastewater in the context of circular economy

This review paper aims to identify the main sources of carbon dioxide (CO₂) emissions from wastewater treatment plants (WWTPs) and highlights the technologies developed for CO₂ capture in this milieu. CO₂ is emitted in all the operational units of conventional WWTPs and even after the disposal of treated effluents and sludges. CO₂ emissions from wastewater can be captured or mitigated by several technologies such as the production of biochar from sludge, the application of constructed wetlands (CWs), the treatment of wastewater in microbial electrochemical processes (microbial electrosynthesis, MES; microbial electrolytic carbon capture, MECC; in microbial carbon capture, MCC), and via microalgal cultivation. Sludge-to-biochar and CW systems showed a high cost-effectiveness in the capture of CO₂, while MES, MECC, MCC technologies, and microalgal cultivation offered efficient capture of CO₂ with associate production of value-added by-products. At the state-of-the-art, these technologies, utilized for carbon capture and utilization from wastewater, require more research for further configuration, development and cost-effectiveness. Moreover, the integration of these technologies has a potential internal rate of return (IRR) that could equate the operation or provide additional revenue to wastewater management. In the context of circular economy, these carbon capture technologies will pave the way for new sustainable concepts of WWTPs, as an essential element for the mitigation of climate change fostering the transition to a decarbonised economy.

Algae biostimulants: A critical look at microalgal biostimulants for sustainable agricultural practices

For the growing human population to be sustained during present climatic changes, enhanced quality and quantity of crops are essential to enable food security worldwide. The current consensus is that we need to make a transition from a petroleum-based to a bio-based economy via the development of a sustainable circular economy and biorefinery approaches. Both macroalgae (seaweeds) and microalgae have been long considered a rich source of plant biostimulants with an attractive business opportunity in agronomy and agro-industries. To date, macroalgae biostimulants have been well explored. In contrast, microalgal biostimulants whilst known to have positive effects on development, growth and yields of crops, their commercial implementation is constrained by lack of research and cost of production. The present review highlights the current knowledge on potential biostimulatory compounds, key sources and their quantitative information from algae. Specifically, we provide an overview on the prospects of microalgal biostimulants to advance crop production and quality. Key aspects such as specific biostimulant effects caused by extracts of microalgae, feasibility and potential of co-cultures and later co-application with other biostimulants/biofertilizers are highlighted. An overview of the current knowledge, recent advances and achievements on extraction techniques, application type, application timing, current market and regulatory aspects are also discussed. Moreover, aspects involved in circular economy and biorefinery approaches are also covered, such as: integration of waste resources and implementation of high-throughput phenotyping and -omics tools in isolating novel strains, exploring synergistic interactions and illustrating the underlying mode of microalgal biostimulant action. Overall, this review highlights the current and future potential of microalgal biostimulants, algal biochemical components behind these traits and finally bottlenecks and prospects involved in the successful commercialisation of microalgal biostimulants for sustainable agricultural practices.