Fate of nutrients during hydrothermal treatment of food waste

Efficient resource recovery from food waste digestate via hydrothermal treatment and its application as organic fertilizer

With the continuous recognition of green, organic and non-polluting products, organic fertilizers play an increasingly vital role in agricultural production. Among them, hydrochar-based organic fertilizer has attracted widespread attention recently. The present study evaluated the potential of digestate from anaerobic digestion of food waste for the preparation of hydrochar-based organic fertilizer by straw-based, FeCl3-catalyzed hydrothermal carbonization (HTC). Under the optimal conditions, a hydrochar-based organic fertilizer with > 25 wt% humus content and limited pollution risk was successfully prepared. The pot experiment demonstrated the feasibility of improving the physicochemical properties of red soil and promoting crop growth after adding hydrochar in place of commercial fertilizer. In addition, the function of zeolite on nutrient recovery in hydrothermal liquid (HTL) was analyzed, and preparing the slow-release organic fertilizer by mixing the nutrient-rich zeolite with hydrochar in a mass ratio of 1:4 was proposed. This work has significant implications for achieving the efficient resource recovery of digestate.

Hydrothermal carbonization of combined food waste: A critical evaluation of emergent products

Hydrothermal carbonization (HTC) increasingly appears as an eco-friendly method for managing food waste (FW). In this work, a combination of FW was subjected to HTC, and products were critically evaluated. This involved a lab-scale pressure reactor and optimization of HTC conditions: temperature (220-340 °C) and residence time (90-260 min) via central composite design type of response surface methodology (CCD-RSM). Results showed varying temperatures and residence time to impact the hydrochar (HC) and hydrothermal carbonization aqueous phase (HTC-AP) properties. Although HC produced through HTC exhibited lower ash content (<2%) despite higher fixed carbon (>55 %) with respect to the raw FW, the heating value of HC ranged from 19.2 to 32.5 MJ/kg. Temperature primarily influenced FW conversion, affecting carbonaceous properties. Saturated fatty acids (SFA) were found to be predominant in the HTC-AP under all tested operating conditions (77.3, 48.4, and 37.1 wt% for HTC at 340, 280, and 220 °C in 180 min, respectively). Total phosphorus recovery in HC and HTC-AP respectively peaked at 340 °C and 220 °C in 180 min. The study concludes that HTC holds promise for energy-dense biofuel production, nutrient recovery, and fostering a circular economy.

Optimizing hydrothermal treatment for sustainable valorization and fatty acid recovery from food waste

This study employs response surface methodology and a central composite design (CCD) to optimize hydrothermal treatment (HTT) conditions for the valorization of food waste (FW). Lab-scale pressure reactor-based HTT processes are investigated to detect the effects of temperature (220-340 °C) and resident time (90-260 min) on elemental composition and fatty acid recovery in the hydrothermal liquid. Central to the study is the identification of temperature as the primary factor influencing food waste conversion during the HTT process, showcasing its impact on HTT product yields. The liquid fraction, rich in saturated fatty acids (SFA), demonstrates a temperature-dependent trend, with higher temperatures favoring SFA recovery. Specifically, HTT at 340 °C in 180 min exhibits the highest SFA percentages, reaching up to 52.5 wt%. The study establishes HTT as a promising avenue for nutrient recovery, with the liquid fraction yielding approximately 95% at optimized conditions. Furthermore, statistical analysis using response surface methodology predicts the optimal achievable yields for hydrochar and hydrothermal liquid at 6.15% and 93.85%, respectively, obtained at 320 °C for 200 min.

Manure derived hydrochar reduced phosphorus loss risk via an alteration of phosphorus fractions and diversified microbial community in rice paddy soil

Phosphorus (P) loss caused by the irrational use of manure organic fertilizer has become a worldwide environmental problem, which has caused a potential threat to water safety and intensified agricultural non-point source pollution. Hydrothermal carbonization is method with a low-energy consumption and high efficiency to deal with environmental problems. Application of pig manure-derived hydrochar (PMH) to soil exhibited potential of sustainable development compared with the pristine pig manure (PM). However, the effects of PMH on the distribution of P among the fractions/forms and the interaction between microorganisms and P forms and its relevance to the potential loss of P in paddy fields has not been clarified. Therefore, in this study, a soil column experiment was conducted using the untreated soil (control), and the PM, PMH1 (PMH derived at 180 °C), and PMH2 (PMH derived at 260 °C) treated soils (at the dose of 0.05 %) and rice was cultivated to investigate the effects of PM and PMH on the P fractions, mobilization, ad potential loss via the induced changes on soil microbial community after a complete growing season of rice. The trend of P utilization was evaluated by P speciation via continuous extraction and 31P NMR. The addition of PMH reduced the proportion of residual P in soil by 23.8-26.3 %, and increased the proportion of HCl-P and orthophosphate by 116.2-158.6 % and 6.1-6.8 % compared to PM. The abundance of gcd gene developed after the application of PMH2, which enhanced the mobile forms of soil P utilization via secreting gluconic acid. The network diagram analysis concluded that the changes in various P forms were mainly related to Proteobacteria, Bacteroides, Firmicutes and Acidobacteria. The results illustrated that PMH mitigate the potential risk of P loss more than PM by altering P fractions and affecting soil microbial community.

Selective separation of nutrients and volatile fatty acids from food wastes using electrodialysis and membrane contactor for resource valorization

Transport and selectivity parameters describe the quantity and purity of nutrients and volatile fatty acids (VFAs) separated from fermentation media. However, the complexity of fermentation media and low nutrient concentrations hinder the optimal conditions of such parameters. Exploring technologies to overcome such limitations is crucial for selectively separating VFAs from nutrients in fermented media. The objectives of this study were to investigate the: (1) flux, (2) recovery, (3) concentration factor, and (4) specific energy consumption of nutrients (NH4+, K+, NO3-, and PO43-) and VFAs (acetic, propionic, and butyric acid) via electrodialysis (ED), and (5) selectively separate the VFAs from the nutrients in the ED concentrate using a hydrophobic membrane contactor (HMC). Synthetic feed and real industrial fermented food wastes were used for ED and HMC experiments. The ED consumed 0.395 kWh/kg, recovering 64-95% of the nutrients and VFAs, corresponding to 4.1-9.4 and 0.6-22.1 g/L nutrients and VFAs, respectively. The HMC selectively separated over 94% of VFAs after ED, with <2% nutrients contamination in the final VFA stream. The results suggest that applying HMC after ED can concentrate and selectively separate VFAs from nutrients in fermented food wastes, which can be valorized for bio-based fertilizers and chemical platforms.

Literature review on the potential of urban waste for the fertilization of urban agriculture: A closer look at the metropolitan area of Barcelona

Urban agriculture (UA) activities are increasing in popularity and importance due to greater food demands and reductions in agricultural land, also advocating for greater local food supply and security as well as the social and community cohesion perspective. This activity also has the potential to enhance the circularity of urban flows, repurposing nutrients from waste sources, increasing their self-sufficiency, reducing nutrient loss into the environment, and avoiding environmental cost of nutrient extraction and synthetization. The present work is aimed at defining recovery technologies outlined in the literature to obtain relevant nutrients such as N and P from waste sources in urban areas. Through literature research tools, the waste sources were defined, differentiating two main groups: (1) food, organic, biowaste and (2) wastewater. Up to 7 recovery strategies were identified for food, organic, and biowaste sources, while 11 strategies were defined for wastewater, mainly focusing on the recovery of N and P, which are applicable in UA in different forms. The potential of the recovered nutrients to cover existing and prospective UA sites was further assessed for the metropolitan area of Barcelona. Nutrient recovery from current composting and anaerobic digestion of urban sourced organic matter obtained each year in the area as well as the composting of wastewater sludge, struvite precipitation and ion exchange in wastewater effluent generated yearly in existing WWTPs were assessed. The results show that the requirements for the current and prospective UA in the area can be met 2.7 to 380.2 times for P and 1.7 to 117.5 times for N depending on the recovery strategy. While the present results are promising, current perceptions, legislation and the implementation and production costs compared to existing markets do not facilitate the application of nutrient recovery strategies, although a change is expected in the near future.

Hydrothermal carbonization of food waste: Process parameters optimization and biomethane potential evaluation of process water

Food waste (FW) is one of the major biomasses produced in large quantities in urban areas, which contributes to more than one-third of global greenhouse gas emissions. FW must be properly managed to minimize its environmental consequences. Hydrothermal carbonization (HTC) of FW is a promising technology compared to conventional methods. The objective of the present study is to maximize the mass yield (MY), higher heating value (HHV) and energy yield (EY) of FW by optimizing the operational variables of HTC process. Additionally, process water generated during HTC of FW under optimal conditions was evaluated for methane yield using anaerobic digestion. To optimize the HTC process, three operational variables, including solid-to-liquid (S/L) ratio, temperature, and reaction time, were manipulated using response surface methodology (RSM). According to RSM studies, the optimum operating conditions are 198.5 °C for 150 min with a 0.2 S/L ratio, resulting in MY, HHV and EY as 62.5%, 21.24 MJ/kg and 81.71%, respectively. Proximate and elemental analysis for the hydrochars synthesized at various operating conditions reveals that the temperature and reaction time have a significant impact on fixed carbon and carbon percentage. The anaerobic digestion results showed that the combination of process water and hydrochar, yielded a maximum cumulative methane production of 298.5 ± 16.34 mL/g COD. To mimic methane production, the modified Gompertz model was utilized. Thus, this finding contributes towards the commercialization of the HTC process to produce solid fuel (hydrochar) and provides a way to find an alternative energy source that enhances the HTC process and tackles the problem of process water disposal.

Hydrothermal carbonization of food waste for sustainable biofuel production: Advancements, challenges, and future prospects

With the improvement of living standards, food waste (FW) has become one of the most important organic solid wastes worldwide. Owing to the high moisture content of FW, hydrothermal carbonization (HTC) technology that can directly utilize the moisture in FW as the reaction medium, is widely used. Under mild reaction conditions and short treatment cycle, this technology can effectively and stably convert high-moisture FW into environmentally friendly hydrochar fuel. In view of the importance of this topic, this study comprehensively reviews the research progress of HTC of FW for biofuel synthesis, and critically summarizes the process parameters, carbonization mechanism, and clean applications. Physicochemical properties and micromorphological evolution of hydrochar, hydrothermal chemical reactions of each model component, and potential risks of hydrochar as a fuel are highlighted. Furthermore, carbonization mechanism of the HTC treatment process of FW and the granulation mechanism of hydrochar are systematically reviewed. Finally, potential risks and knowledge gaps in the synthesis of hydrochar from FW are presented and new coupling technologies are pointed out, highlighting the challenges and prospects of this study.

Phosphorus recovery from aqueous product of hydrothermal carbonization of cow manure

The work studies the recovery of nutrients (phosphorus and nitrogen) from the process water of acid-assisted hydrothermal carbonization (HTC) of cow manure. Three organic acids (formic acid, oxalic acid, and citric acid) and sulfuric acid were evaluated as additives in HTC. Using 0.3 M sulfuric acid, more than 99% of phosphorus and 15.6% of nitrogen from manure are extracted and dissolved during HTC at 170 °C with 10 min reaction time in a batch reactor. Nutrients (mainly phosphorus) were recovered through precipitation from process water by raising the ionic strength of the solution by addition of salts of magnesium and ammonia, and by raising the pH to 9.5. Subsequently, phosphorus-rich solids were recovered containing almost all (greater than 95%) of the dissolved phosphorus in the sulfuric and formic acid assisted runs. Morphology and qualitative chemical analysis of the precipitates were determined. It is shown by XRD that the precipitate formed from process water generated by HTC with oxalic acid is crystalline, although the diffraction pattern could not be matched with any expected substance.

Life cycle assessment of a novel strategy based on hydrothermal carbonization for nutrient and energy recovery from food waste

In this work, a novel strategy for food waste valorization was evaluated from an environmental life-cycle perspective. A system based on acid-assisted hydrothermal carbonization of food waste combined with the exploitation of hydrochar by combustion and process water through nutrient recovery stage and subsequent anaerobic digestion, was assessed and compared with stand-alone anaerobic digestion as the reference system. This combination of processes aims to recover both nutrients in a stage of struvite precipitation from process water and energy through hydrochar and biogas combustion. Both systems were modeled in Aspen Plus® to identify and quantify their most relevant input and output flows and subsequently evaluate their environmental performance through the life cycle assessment methodology. The novel combined system was found to generally involve a more favorable environmental performance than the reference stand-alone configuration, which would be closely linked to the substitution of hydrochar for fossil fuels. In addition, the impacts associated with soil application of the struvite produced in the integrated process would also be reduced compared to the use of the digestate generated in the stand-alone anaerobic digestion process. Following these results and the evolving regulatory framework for biomass waste management, mainly in the field of nutrient recovery, combined process based on acid-assisted hydrothermal treatment plus nutrient recovery stage and anaerobic digestion is concluded to be a promising circular economy concept for food waste valorization.

Hydrothermal Conversion of Food Waste to Carbonaceous Solid Fuel-A Review of Recent Developments

This review critically discussed recent developments in hydrothermal carbonization (HTC) of food waste and its valorization to solid fuel. Food waste properties and fundamentals of the HTC reactor were also covered. The review further discussed the effect of temperature, contact time, pressure, water-biomass ratio, and heating rate on the HTC of food waste on the physiochemical properties of hydrochar. Literature review of the properties of the hydrochar produced from food waste in different studies shows that it possesses elemental, proximate, and energy properties that are comparable to sub-bituminous coal and may be used directly as fuel or co-combusted with coal. This work conclusively identified the existing research gaps and provided recommendation for future investigations.

(Co-)gasification characteristics and synergistic effect of hydrothermal carbonized solid/liquid products derived from fresh kitchen waste

Kitchen waste has high moisture and rich organics, which can be transformed into hydrochar by hydrothermal carbonization (HTC) and then used for gasification efficiently. But process water (liquid product from HTC, containing organic compounds) has not been well utilized in the way of thermochemistry. In this study, a scheme of co-gasification of solid and liquid products of kitchen waste HTC process was proposed, and the separate gasification and co-gasification were studied. The results showed that after HTC process, the obtained hydrochar size became smaller and uniform, and the high heating value increased from 19.90 MJ/kg to 28.03 MJ/kg. The carbon skeleton of hydrochar was mainly composed of aromatic and alkyl C, which was easily converted into coke during gasification. Process water mainly contained pyrazine organics, and its C and N content were 18.94 g/L and 3.25 g/L, respectively. The co-gasification syngas yield of solid and liquid products was significantly higher than the calculated total yield of separate gasification. There was obvious synergistic effect in the coke co-gasification stage, and the H2 production was 1.24 times of the calculated value. Synergistic effect was mainly caused by the introduction of process water, which contained 785.82 mg/L of K and would catalyze the coke co-gasification. HTC coupled with co-gasification is an efficient disposal for kitchen waste with high moisture.

Hydrothermal carbonization of food waste as sustainable energy conversion path

Every day, a large amount of food waste (FW) is released into the environment, causing financial loss and unpredictable consequences in the world, highlighting the urgency of finding a suitable approach to treating FW. As moisture content makes up 75% of the FW, hydrothermal carbonization (HTC) is a beneficial process for the treatment of FW since it does not require extensive drying. Moreover, the process is considered favorable for carbon sequestration to mitigate climate change in comparison with other processes because the majority of the carbon in FW is integrated into hydrochar. In this work, the reaction mechanism and factors affecting the HTC of FW are scrutinized. Moreover, the physicochemical properties of products after the HTC of FW are critically presented. In general, HTC of FW is considered a promising approach aiming to attain simultaneously-two core benefits on economy and energy in the sustainable development strategy.

Acid-mediated hydrothermal treatment of sewage sludge for nutrient recovery

Hydrothermal carbonization allows material valorization and energy recovery from wet biomass waste. In this study, the hydrothermal treatment of dewatered waste-activated sludge (DWAS) was evaluated at several temperatures (170-230 °C) and reaction times (5-60 min) in an acid-free medium or in media such as citric acid or HCl (0.1-0.5 mol/L). Compared with the DWAS, an increase in the fixed carbon content (>45 wt%) and heating value (18.9-22.9 MJ/kg) was observed in the hydrochar; however, their ash content remained high, which is the main drawback hindering their direct use as a biofuel. The addition of acids during hydrothermal treatment favored the solubilization of N and P in the process water, which required strict control of the reaction time to avoid the recrystallization of P in the hydrochar. Under optimum operating conditions (230 °C, 15 min, 0.5 mol/L HCl), 94 % of P (as of PO₄) and almost 100 % of N (14 % as NH₄-N) present in the feedstock were concentrated in the process water.

Can Biochar Improve the Sustainability of Animal Production?

Animal production is a significant contributor of organic and inorganic contaminants in air, soil, and water systems. These pollutants are present beginning in animal houses and impacts continue through manure storage, treatment, and land application. As the industry is expected to expand, there is still a lack of affordable, sustainable solutions to many environmental concerns in animal production. Biochar is a low-cost, sustainable biomaterial with many environmental remediation applications. Its physicochemical properties have been proven to provide environmental benefits via the adsorption of organic and inorganic contaminants, promote plant growth, improve soil quality, and provide a form of carbon sequestration. For these reasons, biochar has been researched regarding biochar production, and application methods to biological systems have a significant influence on the moisture content, pH, microbial communities, and carbon and nitrogen retention. There remain unanswered questions about how we can manipulate biochar via physical and chemical activation methods to enhance the performance for specific applications. This review article addresses the positive and negative impacts of biochar addition at various stages in animal production from feed intake to manure land application.

Improved energy recovery from food waste through hydrothermal carbonization and anaerobic digestion

Here we studied energy valorization of food waste by hydrothermal carbonization coupled with anaerobic digestion. Hydrothermal treatment was carried out at 200 °C and 230 °C for 1 h, obtaining hydrochar with properties suitable for solid biofuel according to ISO/TS 17225-8. The increase in temperature improved the fuel properties of hydrochar (higher heating value 20.3 and 23.7 MJ kg^-1, fuel ratio 0.33 and 0.37, energy density 1.07 and 1.25). The anaerobic digestion of process water achieved methane yields around 150 mL CH₄ STP g^-1 COD_added and made it possible to remove some specific recalcitrant compounds, such as 2-methylpyridine and 2-ethyl-3-methylpyrazine. Energy recovery from hydrochar and process water seems to be an interesting alternative way to sustain the process energetically and economically, despite the significant energy inputs required for hydrothermal carbonization.