Surfactants in biorefineries: Role, challenges & perspectives

Co-production of easily hydrolysable cellulosic substrates and UV-blocking lignin nanoparticles through "lignin-first" polyethylene glycol fractionation

A novel polyethylene glycol (PEG 400)-assisted lignin-first strategy was developed to selectively fractionate sugarcane bagasse while co-producing hydrolyzable cellulosic substrates and structurally modified lignin nanoparticles (LNPs). Under mild conditions catalyzed by Lewis acid (120 °C and 1.5 % AlCl3), the process achieved 92 % cellulose retention, 81 % delignification, and 76 % hemicellulose removal, significantly enhancing hydrolysis efficiency to 86 %. PEG had extensive esterification or etherification modifications on the lignin aromatic monomers, as well as on its Ca position, side-chain aliphatic -OH, and phenolic -OH. PEG-modified lignin retained high β-O-4 linkages, limited recondensation, and improved hydrophilicity, enabling the LNPs preparation with uniform and small particle sizes. Structural analyses revealed that lignin S/G ratio, β-O-4 linkages, molecular weight, and contact angle (R2 > 0.84) strongly influenced the self-assembly of LNPs. The application of LNPs has been broadened in UV-blocking materials, particularly for protecting against ultraviolet A wavelengths (320-400 nm). They demonstrated good biocompatibility, with 94 %-99 % cell viability, alongside enhanced antioxidant activities (1.25-7.6 times higher) and photostability. Adding 1 %-7 % of LNPs elevated the sun protection factor of commercial sunscreen (∼46) to an impressive range of 91.6-143.5. This work offers an efficient and sustainable route for co-producing fermentable sugars and functional lignin-based materials, contributing to a circular bioeconomy.

Enhanced Enzymatic Hydrolysis of Tobacco Stalk via Simultaneous Deconstruction and Modification through Triton X-100-Mediated Organosolv Pretreatment

Tobacco stalks (TS) present substantial potential for biofuel and biochemical production; however, their complex lignin structures and tightly bound carbohydrates pose significant challenges for enzymatic hydrolysis due to high recalcitrance. This study explores Triton-X 100-mediated 1,4-butanediol combined with AlCl3 pretreatment for TS fractionation towards improving enzymatic hydrolysis. Optimized pretreatment conditions achieved a significant removal of 87.8 % of hemicellulose and 81.0 % of lignin while maintaining a high cellulose retention of 90.1 %. Subsequently, the pretreated biomass recorded 91.2 % glucose yield after enzymatic hydrolysis at 10 % w/w solid with 12 FPU/g enzyme loadings, substantially outperforming controls. The presence of Triton-X 100 in pretreatment reduced enzyme requirements by up to 33.3 %. Structural characterization of the pretreated TS indicated effective disruption of lignin-carbohydrate complexes and an increase in biomass porosity by 1.2-2.3 folds, contributing to improved cellulose accessibility and enzymatic hydrolysis efficiency. Moreover, structural characterization of lignin revealed that Triton-X 100 grafted onto lignin by etherification, yielding a 21 % reduction in phenolic hydroxyl content and enhancing surface negative charge. These modifications effectively weaken both hydrogen bonding and electrostatic interactions between lignin and cellulase, thereby improving enzymatic hydrolysis efficiency. Overall, the proposed pretreatment presents a promising strategy for efficient fractionation and hydrolysis of TS biomass.

Effective semi-fed-batch saccharification with high lignocellulose loading using co-culture of Clostridium thermocellum and Thermobrachium celere strain A9

Maximizing saccharification efficiency of lignocellulose and minimizing the production costs associated with enzyme requirements are crucial for sustainable biofuel production. This study presents a novel semi-fed-batch saccharification method that uses a co-culture of Clostridium thermocellum and Thermobrachium celere strain A9 to efficiently break down high solid-loading lignocellulosic biomass without the need for any external enzymes. This method optimizes saccharification efficiency and enhances glucose production from alkaline-treated rice straw, a representative lignocellulosic biomass. Initially, a co-culture of C. thermocellum and T. celere strain A9 was established with a treated rice straw loading of 150 g/l, supplemented with Tween 20, which enhanced enzymes stability and prevented unproductive binding to lignin, achieving a remarkable glucose concentration of up to 90.8 g/l. Subsequently, an additional 100 g/l of treated rice straw was introduced, resulting in a total glucose concentration of up to 140 g/l, representing 70.1% of the theoretical glucose yield from the 250 g/l treated rice straw load. In contrast, batch saccharification using an initial substrate concentration of 250 g/l of alkaline-treated rice straw without Tween 20 resulted in a glucose concentration of 55.5 g/l, with a theoretical glucose yield of only 27.7%. These results suggest that the semi-fed-batch saccharification method using co-cultivation of C. thermocellum and T. celere strain A9, supplemented with Tween 20 is an efficient microbial method for saccharifying high-concentration biomass. Moreover, this approach effectively manages high solids loading, optimizes efficiency, and reduces the need for external enzymes, thus lowering production costs and simplifying the process for industrial applications.

Enhancing reed cellulose conversion to glucose with octyl glucoside and tea saponin pretreatment

Low pretreatment temperatures are beneficial for enhancing the activity of both soluble lignin and lignin in pretreated solids. To achieve high-activity lignin and a higher glucose yield at a lower lignin removal rate and reduced enzymatic loading, the synergistic effects of octyl glucoside and tea saponin during low-temperature ammonia‑oxygen pretreatment and enzymatic hydrolysis were explored. Utilizing a moderated lignin extraction at 38 %, with pretreatment at 110 °C, and enriched with 1 % octyl glucoside and 0.06 g/g tea saponin, the biochemical conversion was galvanized. This manifested in an enzymatic hydrolysis efficiency of 96 % and a glucose yield in excess of 85 % at an enzyme loading of 5 FPU/g of pretreated-solids. Conversely, the lignin removal rate without surfactants was 26 %, resulting in 70 % hydrolysis efficiency even at a higher enzyme loading of 15 FPU/g of pretreated-solids. In order to minimize the pretreatment temperature and enzyme load as much as possible without affecting the efficiency of enzymatic hydrolysis and glucose yield, the goal of this research is to investigate the roles of octyl glucoside in the pretreatment process and tea saponin in the enzymatic hydrolysis process. This study provides a new approach for refining lignocellulosic biomass.

Treatment of swine manure by hydrothermal carbonization: The influential effect and preliminary mechanism of surfactants

Treatment of swine manure by hydrothermal carbonization (HTC) with the aid of different surfactants was first explored in this study. PEG 400 (polyethylene glycol 400) and Tween 80 facilitated the formation of bio-oil. SLS (sodium lignosulfonate) and SDS (sodium dodecyl sulfate) promoted the formation of water-soluble matters/gases. Span 80 enhanced the formation of hydrochar, which resulted in a 50.19 % mass yield, 92.39 % energy yield, and a caloric value of 28.68 MJ/kg. The hydrochar obtained with Span 80 presented a similar combustion performance to raw swine manure and the best pyrolysis performance. The use of Span 80 promoted the transfer of degradation products to hydrochar, especially hydrophobic ester and ketone compounds. Notedly, Span 80 suppressed the synthesis of PAHs during the HTC process, which was reduced to 0.92 mg/kg. Furthermore, the hydrochar produced with Span 80 contained lower contents of heavy metals. On the whole, Span 80 has shown great potential in enhancing the HTC of swine manure. The acting mechanisms of surfactants in the HTC of swine manure included adsorption, dispersion, and electrostatics repulsion.

The effect of protein-glutaminase from Chryseobacterium proteolyticum on physicochemical and functional properties of high-temperature soybean meal protein

Protein-glutaminase (EC 3.5.1.44, PG) can significantly improve the functional properties of food proteins. However, the low yield of PG has limited industrial applications. Results showed that 0.02 % tea saponin could increase the PG yield by 18.93 %. The transcription level of the PG gene was significantly enhanced, which promoted the extracellular secretion of PG through an increase in membrane permeability. On this basis, PG was used to modify high-temperature soybean meal protein (HSMP) due to its poor properties. In this study, the deamidation degree (DD) of PG-modified HSMP was optimized to 58.61 % by the response surface method. HSMP with different DD was prepared and its physicochemical and functional properties were studied. After PG treatment, the intermolecular repulsive force of HSMP increased, the particle size distribution became uniform, and the solution system was more stable. In addition, the surface morphology of HSMP gradually became loose and porous. The solubility of HSMP significantly improved, reaching 11.34 times that of untreated HSMP at pH 5.00. Meanwhile, the emulsifying and foaming capacity of HSMP significantly improved, but the foaming stability was reduced.

Efficient Synthesis of Chiral Aryl Alcohol with a Novel Kosakonia radicincitans Isolate in Tween 20/L-carnitine: Lysine-Containing Synergistic Reaction System

Chiral trifluoromethyl alcohols as vital intermediates are of great interest in fine chemicals and especially in pharmaceutical synthesis. In this work, a novel isolate Kosakonia radicincitans ZJPH202011 was firstly employed as biocatalyst for the synthesis of (R)-1-(4-bromophenyl)-2,2,2-trifluoroethanol ((R)-BPFL) with good enantioselectivity. By optimizing fermentation conditions and bioreduction parameters in aqueous buffer system, the substrate concentration of 1-(4-bromophenyl)-2,2,2-trifluoroethanone (BPFO) was doubled from 10 to 20 mM, and the enantiomeric excess (ee) value for (R)-BPFL increased from 88.8 to 96.4%. To improve biocatalytic efficiency by strengthening the mass-transfer rate, natural deep-eutectic solvents, surfactants and cyclodextrins (CDs) were introduced separately in the reaction system as cosolvent. Among them, L-carnitine: lysine (C: Lys, molar ratio 1:2), Tween 20 and γ-CD manifested higher (R)-BPFL yield compared with other same kind of cosolvents. Furthermore, based on the excellent performance of both Tween 20 and C: Lys (1:2) in enhancing BPFO solubility and ameliorating cell permeability, a Tween 20/C: Lys (1:2)-containing integrated reaction system was then established for efficient bioproduction of (R)-BPFL. After optimizing the critical factors involved in BPFO bioreduction in this synergistic reaction system, BPFO loading increased up to 45 mM and the yield reached 90.0% within 9 h, comparatively only 37.6% yield was acquired in neat aqueous buffer. This is the first report on K. radicincitans cells as new biocatalyst applied in (R)-BPFL preparation, and the developed Tween 20/C: Lys-containing synergistic reaction system has great potential for the synthesis of various chiral alcohols.

Dual assistance of surfactants in glycerol organosolv pretreatment and enzymatic hydrolysis of lignocellulosic biomass for bioethanol production

This study investigated an innovative strategy of incorporating surfactants into alkaline-catalyzed glycerol pretreatment and enzymatic hydrolysis to improve lignocellulosic biomass (LCB) conversion efficiency. Results revealed that adding 40 mg/g PEG 4000 to the pretreatment at 195 °C obtained the highest glucose yield (84.6%). This yield was comparable to that achieved without surfactants at a higher temperature (240 °C), indicating a reduction of 18.8% in the required heat input. Subsequently, Triton X-100 addition during enzymatic hydrolysis of PEG 4000-assisted pretreated substrate increased glucose yields to 92.1% at 6 FPU/g enzyme loading. High-solid fed-batch semi-simultaneous saccharification and co-fermentation using this dual surfactant strategy gave 56.4 g/L ethanol and a positive net energy gain of 1.4 MJ/kg. Significantly, dual assistance with surfactants rendered 56.3% enzyme cost savings compared to controls without surfactants. Therefore, the proposed surfactant dual-assisted promising approach opens the gateway to economically viable enzyme-mediated LCB biorefinery.

High-solids enzymatic saccharification of starch-rich raw herbal biomass residues for producing high titers of glucose

The bioresource utilization of herbal biomass residues (HBRs) has been receiving more attention. Herein, three different HBRs from Isatidis Radix (IR) and Sophorae Flavescentis Radix (SFR) and Ginseng Radix (GR) were subjected to batch and fed-batch enzymatic hydrolysis to produce high-concentration glucose. Compositional analysis showed the three HBRs had substantial starch content (26.36-63.29%) and relatively low cellulose contents (7.85-21.02%). Due to their high starch content, the combined action of cellulolytic and amylolytic enzymes resulted in greater release of glucose from the raw HBRs compared to using the individual enzyme alone. Batch enzymatic hydrolysis of 10% (w/v) raw HBRs with low loadings of cellulase (≤ 10 FPU/g substrate) and amylolytic enzymes (≤ 5.0 mg/g substrate) led to a high glucan conversion of ≥ 70%. The addition of PEG 6000 and Tween 20 did not contribute to glucose production. Furthermore, to achieve higher glucose concentrations, fed-batch enzymatic hydrolysis was conducted using a total solid loading of 30% (w/v). After 48-h of hydrolysis, glucose concentrations of 125 g/L and 92 g/L were obtained for IR and SFR residues, respectively. GR residue yielded an 83 g/L glucose concentration after 96 h of digestion. The high glucose concentrations produced from these raw HBRs indicate their potential as ideal substrate for a profitable biorefinery. Notably, the obvious advantage of using these HBRs is the elimination of the pretreatment step, which is typically required for agricultural and woody biomass in similar studies.

Enhancing cellulosic digestibility of wheat straw by adding sodium lignosulfonate and sodium hydroxide to hydrothermal pretreatment

Surfactant-assisted pretreatment has been widely reported to improve the enzymatic hydrolysis of lignocellulose by promoting removal of xylan and lignin. Hence, this work innovatively proposed the use of sodium lignosulfonate (SL) as an additive of alkaline pretreatment (AP), and evaluated its influence on the cellulosic digestibility of wheat straw (WS). The results displayed that the maximum of 72-h cellulosic digestibility could reach 83.5% as 15 g/L SL was introduced to the AP process (SAP), while the cellulosic digestibility of hydrothermal and alkaline pretreated WS was only 63.6% and 70.2%, respectively. These increments were subsequently attributed to the improvement of 6.5% xylan and 26.8% lignin accelerated by SAP, resulting in positive changes in structural characteristics such as accessibility, specific surface area, and cellulosic crystalline structure. The utilization of lignin-based surfactants in pretreatment has realized the economic feasibility of lignocellulosic biorefining and broadened the application prospect of surfactants.

Surfactants facilitated glycerol organosolv pretreatment of lignocellulosic biomass by structural modification for co-production of fermentable sugars and highly reactive lignin

This study reported that surfactants could facilitate the organosolv pretreatment of lignocellulosic biomass (LCB) to produce fermentable sugars and highly active lignin. Under the optimized conditions, the surfactant-assisted glycerol organosolv (saGO) pretreatment achieved 80.7% delignification with a retention of 93.4% cellulose and 83.0% hemicellulose. The saGO pretreated substrate exhibited an excellent enzymatic hydrolyzability, achieving 93% of glucose yield from the enzymatic hydrolysis at 48 h. Structural analysis showed that the saGO lignin contained rich β-O-4 bondings with less repolymerization and lower phenolic hydroxyl groups, thus forming highly reactive lignin fragments. The analysis evidenced that the surfactant graft the lignin by structural modification, which was responsible for the excellent substrate hydrolyzability. The co-production of fermentable sugars and organosolv lignin almost recovered a gross energy (87.2%) from LCB. Overall, the saGO pretreatment holds a lot of promise for launching a novel pathway towards lignocellulosic fractionation and lignin valorization.

A novel cetyltrimethylammonium bromide-based deep eutectic solvent pretreatment of rice husk to efficiently enhance its enzymatic hydrolysis

Deep eutectic solvent (DES) has caught widely attention of researchers in biomass pretreatment. As a highly efficient surfactant, cetyltrimethylammonium bromide (CTAB) was expected to be used for synthesizing new DESs with additional functions in pretreatment. In this work, an efficient pretreatment method using a mixture of CTAB and lactic acid (LA) as a novel functional DES was established to improve enzymatic digestion efficiency of rice husk (RH). The results showed that DES CTAB:LA effectively removed lignin (51.5%) and xylan (79.9%) and the enzymatic hydrolysis activity of CTAB:LA-treated RH was 5 times that of RH. Then, a series of characterization demonstrated that a substantial accessibility increased, a hydrophobicity and lignin surface area decreased, and great surface morphology alternation were observed on the treated RH, which explained the increase in enzymatic hydrolysis efficiency. Overall, the discovery of more functional DESs might be motivated and biorefinery pretreatment processes might be greatly promoted.

Significantly enhanced enzymatic hydrolysis of waste rice hull through a novel surfactant-based deep eutectic solvent pretreatment

The potential of green solvents, specifically deep eutectic solvents (DESs), has piqued the interest of researchers in the field of lignocellulose pretreatment. To enhance the enzymatic digestion efficiency of waste rice hull (RCH), an effective pretreatment approach was developed using the DES [AA][CATB], which was made with acetic acid (AA) and cetyltrimethylammonium bromide (CTAB). The results showed that [AA][CATB] improved enzymatic saccharification by 3.7 times compared to raw RCH and efficiently eliminated lignin (38.7%) and removed xylan (42.9%). The improvement in enzymatic hydrolysis efficiency was then interpreted by a series of characterizations that showed a great morphological changed RCH with an obvious accessibility increase and a lignin surface area and hydrophobicity reduction. This work demonstrates that functional, and easily recoverable DESs have potential for improving the efficiency of lignocellulose pretreatment in biorefineries, providing a promising approach for developing green solvents and achieving more sustainable and efficient biorefinery processes.

Preparing Biosurfactant Glucolipids from Crude Sophorolipids via Chemical Modifications and Their Potential Application in the Food Industry

This investigation developed a novel strategy for efficiently preparing glucolipids (GLs) by chemically modifying crude sophorolipids. Running this strategy, crude sophorolipids were effectively transformed into GLs through deglycosylation and de-esterification, with a yield of 54.1%. The acquired GLs were then purified via stepwise extractions, and 66.2% of GLs with 95% purity was recovered. GLs are more hydrophobic and present a stronger surface activity than acidic sophorolipids (ASLs). More importantly, these GLs displayed a superior antimicrobial activity to that of ASLs against the tested Gram-positive food pathogens, with a minimum inhibitory concentration of 32-64 mg/L, except against E. coli . This activity of GLs is pH-dependent and especially more powerful under acidic conditions. The mechanism involved is possibly associated with the more efficient adsorption of GLs, as demonstrated by the hydrophobicity of the cell membrane. These GLs could be used as antimicrobial agents for food preservation and health in the food industry.

Fractioning and Compared 1H NMR and GC-MS Analyses of Lanolin Acid Components

The management of food and food-related wastes represents a growing global issue, as they are hard to recycle and dispose of. Foremost, waste can serve as an important source of biomasses. Particularly, fat-enriched biomasses are receiving more and more attention for their role in the manufacturing of biofuels. Nonetheless, many biomasses have been set aside over the years. Wool wax, also known as lanolin, has a huge potential for becoming a source of typical and atypical fatty acids. The main aim of this work was to evaluate and assess a protocol for the fractioning of fatty acids from lanolin, a natural by-product of the shearing of sheep, alongside the design of a new and rapid quantitative GC-MS method for the derivatization of free fatty acids in fat mixtures, using MethElute™. As the acid portion of lanolin is characterized by the presence of both aliphatic and hydroxylated fatty acids, we also evaluated a procedure for the parting of these two species, by using NMR spectroscopy, benefitting of the different solubilities of the components in organic solvents. At last, we evaluated and quantified the fatty acids and the α-hydroxy fatty acids present in each attained portion, employing both analytical and synthetic standards. The performed analyses, both qualitative and quantitative, showed a good performance in the parting of the different acid components, and GC-MS allowed to speculate that the majority of α-hydroxylated fatty acids is formed of linear saturated carbon chains, while the totality of properly said fatty acids has a much more complex profile.

Surfactants, Biosurfactants, and Non-Catalytic Proteins as Key Molecules to Enhance Enzymatic Hydrolysis of Lignocellulosic Biomass

Lignocellulosic biomass (LCB) has remained a latent alternative resource to be the main substitute for oil and its derivatives in a biorefinery concept. However, its complex structure and the underdeveloped technologies for its large-scale processing keep it in a state of constant study trying to establish a consolidated process. In intensive processes, enzymes have been shown to be important molecules for the fractionation and conversion of LCB into biofuels and high-value-added molecules. However, operational challenges must be overcome before enzyme technology can be the main resource for obtaining second-generation sugars. The use of additives is shown to be a suitable strategy to improve the saccharification process. This review describes the mechanisms, roles, and effects of using additives, such as surfactants, biosurfactants, and non-catalytic proteins, separately and integrated into the enzymatic hydrolysis process of lignocellulosic biomass. In doing so, it provides a technical background in which operational biomass processing hurdles such as solids and enzymatic loadings, pretreatment burdens, and the unproductive adsorption phenomenon can be addressed.

Enzymatic saccharification promotion for bioenergy poplar under green liquor pretreatment by fully sulfonated polystyrene: Effect of molecular weight

Water-soluble lignin and lignin derivatives are cited to promote the enzymatic saccharification of lignocellulose. Herein, a series of fully sulfonated polystyrene sulfonates (FSPSSs) with various molecular weights (MW) were synthesized through free radical polymerization (FRP) and atom transfer radical polymerization (ATRP) to serve as lignin analogues to boost the enzymatic saccharification of bioenergy poplar under green liquor pretreatment. The FRP-made polymers with MW 944.5 × 10³ to 123.6 × 10³ g/mol increased the enzymatic hydrolysis digestibility (SED) by 13 % to 18.8 %. On contrary, the ATRP-made polymers with lower MW (3.8 × 10³-12.2 × 10³ g/mol) showed a weak effect with<8 % improvement in SED. This can be explained the adsorption capacity and the conformation of cellulase-FSPSS complexes, which respond to the reducing nonproductive adsorption correlated to their MWs, due to the strong dependence of molecular conformation on the chain length of strong polyelectrolytes.