Insights into high-solids anaerobic digestion of food waste enhanced by activated carbon via promoting direct interspecies electron transfer

Physical Contact between Bacteria and Carbonaceous Materials: The Key Switch Triggering Activated Carbon and Biochar to Promote Microbial Iron Reduction

Carbonaceous materials, including activated carbon and pyrolytic carbon, have been recognized for about over a decade as effective electron shuttles or conductive materials in promoting microbial Fe(III) mineral reduction. However, recent studies reveal inhibitory effects, sparking debates about their overall impact. We hypothesized that the physical contact between bacteria and carbon is an overlooked yet critical factor in determining whether carbon promotes or inhibits microbial Fe(III) reduction. Using systems containing Shewanella oneidensis MR-1, activated carbon, and ferrihydrite, we investigated how carbon-iron oxide aggregate structure affects Fe(III) reduction kinetics. At low activated carbon-to-iron oxide ratios (C/Fe = 5:7 by mass), ferrihydrite aggregated with carbon, forming carbon-encapsulated particles that suppressed Fe(III) reduction rates. Conversely, at higher ratios (C/Fe = 100:7), the ferrihydrite dispersed on the carbon surface, enhancing both the rate and extent of Fe(III) reduction. Tests with 11 different carbonaceous materials (activated carbon and biochar) all confirmed that the microstructure of iron oxides─whether encapsulating or dispersed─on carbon surfaces is critical for determining Fe(III) reduction rates. This insight resolves the debate on whether carbonaceous materials promote or inhibit Fe(III) mineral reduction and enhances our understanding of their roles in biogeochemical processes and environmental remediation.

Anaerobic Digestion Model No. 1 applied to bioenergy generation from fruit and vegetable waste in Upflow Anaerobic Sludge Blanket reactors

This study applied the Anaerobic Digestion Model No. 1 (ADM1) to fruit and vegetable waste (FVW) anaerobic digestion, adjusting substrate-dependent parameters and system configuration in AQUASIM 2.0. Key model parameters were determined, including fractions of carbohydrates, lipids, proteins, and inert particles. Sensitivity analysis identified the decay rate of biomass (kdec), the disintegration rate constant (kdis), the hydrolysis rate constant for carbohydrates (khyd,ch), the half-saturation constant for acetate (ks,ac), maximum uptake rates for acetate (km,ac), long-chain fatty acids (km,fa), and sugars (km,su) as the most influential parameters on biogas production. These were estimated using experimental data to refine the model, achieving an R2 of 0.99 and root mean square error of 0.34. Inhibition indices confirmed acetate's influence, and free ammonia was observed to interfere with acetate absorption, affecting biogas production. The adjusted ADM1 effectively represented biogas and methane production, demonstrating its applicability to FVW anaerobic digestion systems. The results emphasize the need to adjust ADM1 for different substrates and demonstrate its potential as a valuable tool for identifying potential system failures.

Performances and mechanisms of granular activated carbon enhancing n-caproate production via chain elongation

Conversion of organic waste to medium chain fatty acids, such as n-caproate, has aroused wide attention. However, n-caproate production faces problems of low substrate conversion efficiency and low electron transfer efficiency. In this work, the influence of granular activated carbon (GAC) on n-caproate production through chain elongation using ethanol as electron donor and acetate as electron acceptor was explored for the first time. With a GAC dosage of 10 g/L, the maximum n-caproate production of 11.34 g COD/L was obtained in 15 d chain elongation, which was about 38.15% higher than that of control. It is revealed that the induced GAC of 10 g/L increased the utilization efficiency of ethanol and acetate, and improved electron transfer efficiency during chain elongation. Microbial community analysis demonstrated that the GAC addition enriched chain elongation microorganisms Clostridium_sensu_strict_12, Caproiciproduccens and Sporanaerobacter, which were responsible for the enhancement of n-caproate production. Furthermore, the GAC addition enhanced ethanol oxidation and reverse-β oxidation pathways associated with n-caproate production. This work provides a theoretical reference for n-caproate production regulation with carbon-based conductive materials.

Deciphering the function of Fe3O4 in alleviating propionate inhibition during high-solids anaerobic digestion: Insights of physiological response and energy conservation

Fe3O4 is a recognized addictive to enhance low solid anaerobic digestion (AD), while for high solid AD challenged by acidity inhibition, its feasibility and mechanism remain unclear. In this study, the positive effect of Fe3O4 on high-solids AD of food waste by regulating microbial physiology and energy conservation to enhance mutualistic propionate methanation was documented. The methane yield was increased by 36.7 % with Fe3O4, which because Fe3O4 alleviated propionate stress on methane generation, along with improved propionate degradation and methanogenic metabolism. Fe3O4 facilitated the production of extracellular polymeric substances and the formation of tightly bio-aggregates, fostering an enriched microbial population (e.g., Smithella and Methanosaeta) to resist propionate stress. Also, Fe3O4 up-regulated the genes in stress defense system, cytomembrane biosynthesis/function, metal irons transporter, cell division and enzyme synthesis, verifying its superiority on cellular physiology. In addition, energy-conservation strategies related to intracellular and extracellular electron transfer were enhanced by Fe3O4. Specifically, the enzyme expressions involved in reversed electron transfer and electron bifurcation coupled with direct interspecies electron transfer (DIET) were upregulated by at least 2.2 times with Fe3O4, providing sufficient energy to drive thermodynamic adverse methanogenesis from propionate-stressed condition. Consequently, the reinforced enzyme expression in the dismutation and DIET pathway make it to be the predominant drivers for enhanced methanogenic propionate metabolism. This study fills the knowledge gaps of Fe3O4-induced microbial physiological and energetic strategies to resist environmental stress, and has remarkable practical implicated for restoring inhibited bioactivities.

Mechanisms of how exogenous CO2 affects methane production in an optimized high-solid anaerobic digester treating co-substrates of sewage sludge and food waste

The CO2 addition could promote anaerobic digestion, but the exploration on bioconversion mechanisms of exogenous CO2 in high-solid anaerobic digestion (HSAD) system is still insufficient. This study investigated the performance of a CO2-added HSAD treating co-substrates of sewage sludge and food waste (FW). The maximum methane yield of 623.4 mL CH4/g-VSremoved was obtained with FW proportion of 75 %, organic loading of 3.7 g-VS/L/d and intermittent stirring. The CO2 addition could improve the methane yield by 11.8 % under the optimized conditions. Thermodynamic analysis showed that the most energetically favorable reaction for CH4 production was acetoclastic methanogenesis (AM), and the main bioconversion pathway of exogenous CO2 was homoacetogenesis (HA). Significantly higher methanogenic activity was achieved with CO2 addition during acetate decomposition testing, suggesting enhanced AM pathway. The AM methanogens Methanosaeta were also enriched. Therefore, the main mechanism of the enhanced methane production by CO2 addition was the facilitation of coupled HA-AM pathway.

Turning food waste to microbial lipid towards a superb economic and environmental sustainability: An innovative integrated biological route

With the drastic growth of the economic and population, the global energy requirement is on the rise, and massive human and material resources have been put into the development of alternative and renewable energy sources. Biodiesel has been recognized as a green and sustainable alternative energy, but the raw materials-associated source and cost makes it difficult to achieve large-scale commercial production. Microbial lipids (ML) produced by oleaginous microbes have attracted more and more topics as feedstocks for biodiesel production because of their unique advantages (fast growth cycle, small footprint and so on). However, there are still many problems and challenges ahead towards commercialization of ML-based biodiesel, especially the cost of feedstock for ML production. Food waste (FW) rich in organic matters and nutrients is an excellent and almost zero-cost feedstock for ML production. However, current biological routes of FW-based ML production have some defects, which make it impossible to achieve full industrialization at present. Therefore, this review intends to provide a critical and comprehensive analysis of current biological routes of FW-based ML production with the focus on the challenges and solutions forward. The biological routes towards future FW-based ML production must be able to concurrently achieve economic feasibility and environmental sustainability. On this condition, an innovative integrated biological route for FW-based ML production has thus been put forward, which is also elucidated on its economic and environmental sustainability. Moreover, the prospective advantages, limitations and challenges for future scale-up of FW-based ML production have also been outlined, together with the perspectives and directions forward.

Nitrogen-doped activated carbon-based steel slag composite material as an accelerant for enhancing the resilience of flexible biogas production process against shock loads: Performance, mechanism and modified ADM1 modeling

Anaerobic digestion for flexible biogas production can lead to digestion inhibition under high shock loads. While steel slag addition has shown promise in enhancing system buffering, its limitations necessitate innovation. This study synthesized the nitrogen-doped activated carbon composite from steel slag to mitigate intermediate product accumulation during flexible biogas production. Material characterization preceded experiments introducing the composite into anaerobic digestion systems, evaluating its impact on methane production efficiency under hydraulic and concentration sudden shocks. Mechanistic insights were derived from microbial community and metagenomic analyses, facilitating the construction of the modified Anaerobic Digestion Model No. 1 (ADM1) to quantitatively assess the material's effects. Results indicate superior resistance to concentration shocks with substantial increment of methane production rate up to 33.45% compared with control group, which is mediated by direct interspecies electron transfer, though diminishing with increasing shock intensity. This study contributes theoretical foundations for stable flexible biogas production and offers an effective predictive tool for conductor material reinforcement processes.

Enhanced thermophilic high-solids anaerobic digestion of organic fraction of municipal solid waste with spatial separation from conductive materials in a single reactor volume

Despite benefits such as lower water and working volume requirements, thermophilic high solids anaerobic digestion (THSAD) often fails due to the rapid build-up of volatile fatty acids (VFAs) and the associated drop in pH. Use of conductive materials (CM) can promote THSAD through stimulation of direct interspecies electron transfer (DIET), while the need for their constant dosing due to poor separation from effluent impairs economic feasibility. This study used an approach of spatially separating magnetite and granular activated carbon (GAC) from the organic fraction of municipal solid waste (OFMSW) in a single reactor for THSAD. GAC and magnetite addition could both mitigate the severe inhibition of methanogenesis after VFAs build-up to ∼28-30 g/L, while negligible methane production was observed in the control group. The highest methane yield (286 mL CH4/g volatile solids (VS)) was achieved in magnetite-added reactors, while the highest maximum CH4 production rates (26.38 mL CH4/g VS/d) and lowest lag-phase (2.83 days) were obtained in GAC-added reactors. The enrichment of GAC and magnetite biofilms with various syntrophic and potentially electroactive microbial groups (Ruminiclostridium 1, Clostridia MBA03, Defluviitoga, Lentimicrobiaceae) in different relative abundances indicates the existence of specific preferences of these groups for the nature of CM. According to predicted basic metabolic functions, CM can enhance cellular processes and signals, lipid transport and metabolism, and methane metabolism, resulting in improved methane production. Rearrangement of metabolic pathways, formation of pili-like structures, enrichment of biofilms with electroactive groups and a significant improvement in THSAD performance was attributed to the enhancement of the DIET pathway. Promising results obtained in this work due to the spatial separation of the bulk OFMSW and CM can be useful for modeling larger-scale THSAD systems with better recovery of CM and cost-effectiveness.

Effects of carbon-based conductive materials on semi-continuous anaerobic co-digestion of organic fraction of municipal solid waste and waste activated sludge

Organic fraction of municipal solid waste (OFMSW) and waste activated sludge (WAS) are the most produced organic waste streams in urban centres. Their anaerobic co-digestion (AcoD) allows to generate methane (CH4) and digestate employable as renewable energy source and soil amendment, respectively, fully in accordance with circular bioeconomy principles. However, the widespread adoption of such technology is limited by relatively low CH4 yields that fail to bridge the gap between benefits and costs. Among strategies to boost AcoD of OFMSW and WAS, use of conductive materials (CMs) to promote interspecies electron transfer has gained increasing attention. This paper presents one of the few experimental attempts of investigating the effects of four different carbon(C)-based CMs (i.e., granular activated carbon - GAC, graphite - GR, graphene oxide - GO, and carbon nanotubes - CNTs) separately added in semi-continuous AcoD of OFMSW and thickened WAS. The presence of C-based CMs has been observed to improve CH4 yield of the control process. Specifically, after 63 days of operation (concentrations of GAC and GR of 10.0 g/L and of GO and CNTs of 0.2 g/L), 0.186 NL/gVS, 0.191 NL/gVS, 0.203 NL/gVS, and 0.195 NL/gVS of CH4 were produced in reactors supplemented with GAC, GR, GO, and CNTs, respectively, compared to 0.177 NL/gVS produced in the control process. Likewise, at the end of the test (i.e., after 105 days at concentrations of C-based CMs half of the initial ones), CH4 yields were 0.193 NL/gVS, 0.201 NL/gVS, 0.211 NL/gVS, and 0.206 NL/gVS in reactors supplemented with GAC, GR, GO, and CNTs, respectively, compared to 0.186 NL/gVS of the control process. Especially with regard to GR, GO, and CNTs, results obtained in the present study represent a significant advance of the knowledge on the effects of such C-based CMs to realistic and scalable AD process conditions respect to previous literature.

Powdered activated carbon facilitated degradation of complex organic compounds and tetracycline in stressed anaerobic digestion systems

Tetracycline exerts an inhibitory effect on anaerobic digestion, inducing stressed microbial activities and even system failure. Continuous-flow reactors (CFRs) and sequencing batch reactors (SBRs) were employed along with the dosage of powdered activated carbon (PAC) to enhance tetracycline removal during anaerobic digestion of complex organic compounds. PAC increased the maximum methane production rate by 15.6% (CFRs) and 13.8% (SBRs), and tetracycline biodegradation by 24.4% (CFRs) and 19.2% (SBRs). CFRs showed higher tetracycline removal and methane production rates than SBRs. Geobacter was enriched in CFRs, where Methanothrix was enriched with the addition of PAC. Desulfomicrobium harbored abundant propionate degradation-related genes, significantly correlating with tetracycline removal. The genes encoding carbon dioxide reduction in Methanothrix along with the detection of Geobacter might indicate direct interspecies electron transfer for methanogenesis in CFRs and PAC-added reactors. The study offers new insights into anaerobic digestion under tetracycline-stressed conditions and strategies for optimizing tetracycline removal.

Analysing the mechanism of food waste anaerobic digestion enhanced by iron oxide in a continuous two-stage process

The food waste (FW) digestion performance can be enhanced by introducing iron oxide (IO) into digesters. However, the role of IO in continuous two-stage digesters in enhancing the FW anaerobic digestion remains unclear. In this study, the effect of IO on the bioenergy recovery from a two-stage digestion process was investigated. The bioenergy recovery was significantly increased by up to 208.43 % with IO addition. The activities of dehydrogenase, α-amylase, and protease increase by 0.82-1.44, 7.24-14.56 and 7.97-20.45 times, respectively, as compared with that of the blank. With IO addition, the metabolic pathway in hydrolytic-acidogenic (HA) reactor shifted from lactic acid fermentation to butyric fermentation, which promoted stable methane production in methanogenic (MG) reactor. The activity of coenzyme F420 increased by 19.19-39.01 times, indicating that IO facilitated FW digestion by promoting hydrogenotrophic methanogenesis. The enhancement in the enzyme activity was attributable to the Fe2+ generated by dissimilatory iron reduction. According to the microbial analysis, IO enhanced interspecies hydrogen transfer between Methanobacterium and Syntrophomonas. Furthermore, IO improved direct interspecies electron transfer between Geobacter sulfurreducens and Methanosarcina. The effluent recirculation strategy greatly facilitated the hydrolysis and acidification of FW, which was critical for improving the two-stage process performance.

Mass Transfer Enhancement in High-Solids Anaerobic Digestion of Organic Fraction of Municipal Solid Wastes: A Review

The increasing global population and urbanization have led to a pressing need for effective solutions to manage the organic fraction of municipal solid waste (OFMSW). High-solids anaerobic digestion (HS-AD) has garnered attention as a sustainable technology that offers reduced water demand and energy consumption, and an increased biogas production rate. However, challenges such as rheology complexities and slow mass transfer hinder its widespread application. To address these limitations, this review emphasizes the importance of process optimization and the mass transfer enhancement of HS-AD, and summarizes various strategies for enhancing mass transfer in the field of HS-AD for the OFMSW, including substrate pretreatments, mixing strategies, and the addition of biochar. Additionally, the incorporation of innovative reactor designs, substrate pretreatment, the use of advanced modeling and simulation techniques, and the novel conductive materials need to be investigated in future studies to promote a better coupling between mass transfer and methane production. This review provides support and guidance to promote HS-AD technology as a more viable solution for sustainable waste management and resource recovery.

Microbial response behavior to powdered activated carbon in high-solids anaerobic digestion of kitchen waste: Metabolism and functional prediction analysis

Anaerobic digestion (AD) can not only treat organic waste, but also recycle energy. However, high-solids AD of kitchen waste usually failed due to excessive acidification. In this study, the effect of activated carbon (AC) on kitchen waste AD performance was investigated under high-solids conditions (total solids contents = 15%). The results showed that efficiencies of acidogenesis and methanogenesis were promoted in presence of moderate concentration (50 g/L > AC >5 g/L), but high concentration (AC >70 g/L) weakened AD performance. Moreover, AC addition enhanced the methane production rate from 66.0 mL/g VS to 231.50 mL/g VS, i.e., up to 250.7%. High-throughput sequencing results demonstrated that the abundance of electroactive DMER64 increased from less than 1%-29.7% (20 g/L AC). As AC gradually increased，aceticlastic methanogenesis changed to hydrogenotrophic pathway. Predicted functional analysis indicated that AC can enhance abundances of energy and inorganic ion metabolism, resulting in high methane production.

Low-carbon emitting university campus achieved via anaerobic digestion of canteen food wastes

University campuses of China accommodate over 30 million students and consume a large amount of fossil fuel energy, leading to high carbon emission. Implementation of bioenergy (e.g. biomethane) is one of promising ways to mitigate emission and foster low-carbon emitting campus. Biomethane potential from anaerobic digestion (AD) of food waste (FW) in 2344 universities of 353 cities of mainland China have been estimated herein. Results have shown that 1.74 million tons of FW are discharged from campus canteens annually, that can generate 195.8 million m³ biomethane and reduce 0.77 million ton CO₂-eq. Wuhan, Zhengzhou, and Guangzhou are the top three cities having the most biomethane potential from campus FW, accounting up to 8.92, 7.89, and 7.28 million m³ year^-1, respectively. Technical challenges and solutions have been summarized and discussed such as FW purity, accumulation of ammonia and fatty acid, foaming, and plant site selection. Low-carbon campuses are supposed to be achieved by using bioenergy, like biomethane, in appropriate ways after resolving technical and management challenges.

Insights into high-solids anaerobic digestion of food waste concomitant with sorbate: Performance and mechanisms

High-solids anaerobic digestion (HS-AD) of food waste is increasingly applied commercially. Sorbate, a food preservative extensively used in the food industry, induces potential environmental risks. Results indicated sorbate at 0-10 mg/g VS slightly inhibited methane production, and the cumulative methane yield suggested a negative correlation with 25 mg/g VS sorbate, with a reduction of 15.0% compared to the control (from 285.7 to 253.6 mL CH₄/g VS). The reduction in methane yield could be ascribed to the promotion of solubilization and inhibition of acidogenesis and methanogenesis with sorbate addition. Excessive sorbate (25 mg/g VS) resulted in the inhibition of aceticlastic metabolism and the key enzymes activities (e.g., acetate kinase and coenzyme F₄₂₀). This study deeply elucidated the response mechanism of HS-AD to sorbate, supplemented the potential ecological risk assessment of sorbate, and could provide insights to further prevent the potential risk of sorbate in anaerobic digestion of FW.

Conductive black carbon promoted biotransformation of undissolved 2, 2'-dinitrobiphenyl by mediating electron transfer

With low bioaccessbility, persistence of the undissolved organic pollutants in soil and sediments poses threat to health of the resident. Although ubiquitous black carbon catalyzes a wide range of biogeochemical reactions in nature, its role in biotransformation of the compounds in non-aqueous phase like 2, 2'-nitrobiphenyl remains unclear. Reduction rate constants of 2, 2'-dinitrobiphenyl by Shewanella oneidensis MR-1 increased from 0.0044 h^-1 by 7-fold to 0.035 h^-1 in the presence of black carbons produced at pyrolysis temperature of 250-900 °C. Accordingly, electrical conductivity of black carbon was enhanced from 0 to 5.56 S∙cm^-1. The reactivity of black carbon for catalyzing the biotransformation positively correlated with its electrical conductivity (R² > 0.89), which was strongly associated with conductive graphitic clusters in it. The surface oxygenated groups in black carbon were likely not involved in the bioreduction. This work attaches importance to role of the ubiquitous black carbon in natural biotransformation of the undissolved pollutants, and elucidates new mechanism for the biotransformation.