Solvent fractionation of organosolv lignin to improve lignin homogeneity: Structural characterization

Green Phenolic Resins from Oil Palm Empty Fruit Bunch (EFB) Phenolated Lignin and Bio-Oil as Phenol Substitutes for Bonding Plywood

Lignin is a natural biopolymer with a complex three-dimensional network and it is rich in phenol, making it a good candidate for the production of bio-based polyphenol material. This study attempts to characterize the properties of green phenol-formaldehyde (PF) resins produced through phenol substitution by the phenolated lignin (PL) and bio-oil (BO), extracted from oil palm empty fruit bunch black liquor. Mixtures of PF with varied substitution rates of PL and BO were prepared by heating a mixture of phenol-phenol substitute with 30 wt.% NaOH and 80% formaldehyde solution at 94 °C for 15 min. After that, the temperature was reduced to 80 °C before the remaining 20% formaldehyde solution was added. The reaction was carried out by heating the mixture to 94 °C once more, holding it for 25 min, and then rapidly lowering the temperature to 60 °C, to produce the PL-PF or BO-PF resins. The modified resins were then tested for pH, viscosity, solid content, FTIR, and TGA. Results revealed that the substitution of 5% PL into PF resins is enough to improve its physical properties. The PL-PF resin production process was also deemed environmentally beneficial, as it met 7 of the 8 Green Chemistry Principle evaluation criteria.

Highly Efficient Fractionation of Cornstalk into Noncondensed Lignin, Xylose, and Cellulose in Formic Acid

Traditional pretreatment of lignocellulose is usually conducted under higher acidic and high temperature conditions, which leads to both the degradation of sugar and the condensation of lignin, hindering the subsequent conversion. An effective approach to fractionate lignocellulose into 93.9% of noncondensed lignin, 99.4% of cellulose, 17.8% of xylose, and 66.7% of xylooligosaccharides under mild conditions was developed using the formic acid solution at 80 °C for 100 min. The β-O-4 bond content of lignin fractionated with formic acid (54.6 per 100 C9 units) was higher than dioxasolv lignin (48.4 per 100 C9 units), indicating that formic acid pretreatment well protected the ether bonds in lignin. Therefore, the hydrogenolysis of fractionated lignin contributed to 28.0% of aromatic monomer yield, which was comparable to dioxasolv lignin. As cellulose possesses a large amount of porosity because lignin was separated from lignocellulose, the hydrolysis of fractionated cellulose by molten salt hydrates gave a 96.4% of glucose yield.

A review on lignin pyrolysis: pyrolytic behavior, mechanism, and relevant upgrading for improving process efficiency

Lignin is a promising alternative to traditional fossil resources for producing biofuels due to its aromaticity and renewability. Pyrolysis is an efficient technology to convert lignin to valuable chemicals, which is beneficial for improving lignin valorization. In this review, pyrolytic behaviors of various lignin were included, as well as the pyrolytic mechanism consisting of initial, primary, and charring stages were also introduced. Several parallel reactions, such as demethoxylation, demethylation, decarboxylation, and decarbonylation of lignin side chains to form light gases, major lignin structure decomposition to generate phenolic compounds, and polymerization of active lignin intermediates to yield char, can be observed through the whole pyrolysis process. Several parameters, such as pyrolytic temperature, time, lignin type, and functional groups (hydroxyl, methoxy), were also investigated to figure out their effects on lignin pyrolysis. On the other hand, zeolite-driven lignin catalytic pyrolysis and lignin co-pyrolysis with other hydrogen-rich co-feedings were also introduced for improving process efficiency to produce more aromatic hydrocarbons (AHs). During the pyrolysis process, phenolic compounds and/or AHs can be produced, showing promising applications in biochemical intermediates and biofuel additives. Finally, some challenges and future perspectives for lignin pyrolysis have been discussed.

Fractionation, characterization, and economic evaluation of alkali lignin from saw industry waste

The present work was focused on the investigation of lignin isolation from saw industry biomass (sawdust (SD)) using alkali solution, and to perform economic analysis for 2000 kg/batch hypothetical plant using techno-economic analysis. The isolated lignin was fractionated using organic solvent to obtain purified lignin. FTIR and ¹H NMR analysis were performed to examine the structural characteristics of lignin. Lignin nanoparticles (LN) showed higher total phenolic content (TPC) (244.1 ± 2 µg of GAE per mg) and antioxidant activity (63.2 ± 1.7%) compared with crude lignin (CL), ethanol fractionated lignin (EL), and acetone fractionated lignin (AL). SuperPro designer was exposed to design and simulated 2000 kg/batch of sawdust fractionation process. The techno-economic analysis estimated that the lignin production cost is about $ 487,000 per year, and the annual revenue could be $ 1,850,000 per year. The techno-economic analysis and sensitivity analysis could be useful for the industrial level sawdust fractionation process.

Experimental and computer aided solubility quantification of diverse lignins and performance prediction

Trial-and-error approaches for lignin applications and new product development is resource intensive. By quantifying the solubility parameters for 45 different lignins encompassing all sources as well as existing commercial scale processes for their recovery, computer-based predictions of lignin solvent-based fractionation and compatibility with various polymers are now possible, paving a pathway for improved chemical analytics and industrial applications.

The novel method to reduce the silica content in lignin recovered from black liquor originating from rice straw

Difficulties in the production of lignin from rice straw because of high silica content in the recovered lignin reduce its recovery yield and applications as bio-fuel and aromatic chemicals. Therefore, the objective of this study is to develop a novel method to reduce the silica content in lignin from rice straw more effectively and selectively. The method is established by monitoring the precipitation behavior as well as the chemical structure of precipitate by single-stage acidification at different pH values of black liquor collected from the alkaline treatment of rice straw. The result illustrates the significant influence of pH on the physical and chemical properties of the precipitate and the supernatant. The simple two-step acidification of the black liquor at pilot-scale by sulfuric acid 20w/v% is applied to recover lignin at pH 9 and pH 3 and gives a percentage of silica removal as high as 94.38%. Following the developed process, the high-quality lignin could be produced from abundant rice straw at the industrial-scale.

Lignin Refinery Using Organosolv Process for Nanoporous Carbon Synthesis

Porous carbon has been widely used for many applications e.g., adsorbents, catalysts, catalyst supports, energy storage and gas storage due to its outstanding properties. In this paper, characteristics of porous carbon prepared by carbonization of lignin from various biomasses are presented. Various biomasses, i.e., mangosteen peel, corncob and coconut shell, were processed using ethanol as an organosolv solvent. The obtained lignin was characterized using a Fourier transform infrared (FTIR) spectrophotometer and a viscosimeter to investigate the success of extraction and lignin properties. The results showed that high temperature is favorable for the extraction of lignin using the organosolv process. The FTIR spectra show the success of lignin extraction using the organosolv process because of its similarity to the standard lignin spectra. The carbonization process of lignin was performed at 600 and 850 °C to produce carbon from lignin, as well as to investigate the effect of temperature. A higher pyrolysis temperature will produce a porous carbon with a high specific surface area, but it will lower the yield of the produced carbon. At 850 °C temperature, the highest surface area up to 974 m²/g was achieved.

Tuning Lignin Characteristics by Fractionation: A Versatile Approach Based on Solvent Extraction and Membrane-Assisted Ultrafiltration

Technical lignins, typically obtained from the biorefining of lignocellulosic raw materials, represent a highly abundant natural aromatic feedstock with high potential in a sustainable economy scenario, especially considering the huge primary production volumes and the inherently renewable nature of this resource. One of the main drawbacks in their full exploitation is their high variability and heterogeneity in terms of chemical composition and molecular weight distribution. Within this context, the availability of effective and robust fractionation processes represents a key requirement for the effective valorization of lignin. In the present work, a multistep fractionation of two different well known technical lignins obtained from two distinct delignification processes (soda vs. kraft pulping) was described. A comprehensive approach combining solvent extraction in organic or aqueous medium with membrane-assisted ultrafiltration was developed in order to maximize the process versatility. The obtained lignin fractions were thoroughly characterized in terms of their chemical, physical, thermal, and structural properties, highlighting the ability of the proposed approach to deliver consistent and reproducible fractions of well-controlled and predictable characteristics, irrespective of their biomass origin. The results of this study demonstrate the versatility and the reliability of this integrated multistep fractionation method, which can be easily adapted to different solvent media using the same ultrafiltration membrane set up, thereby enhancing the potential applicability of this approach in an industrial scale-up perspective for a large variety of starting raw lignins.

Effects of Gamma-Valerolactone Assisted Fractionation of Ball-Milled Pine Wood on Lignin Extraction and Its Characterization as Well as Its Corresponding Cellulose Digestion

Gamma-valerolactone (GVL) was found to be an effective, sustainable alternative in the lignocellulose defragmentation for carbohydrate isolation and, more specifically, for lignin dissolution. In this study, it was adapted as a green pretreatment reagent for milled pinewood biomass. The pretreatment evaluation was performed for temperature (140–180 °C) and reaction time (2–4 h) using 80% aqueous GVL to obtain the highest enzymatic digestibility of 92% and highest lignin yield of 33%. Moreover, the results revealed a positive correlation (R2 = 0.82) between the lignin removal rate and the crystallinity index of the treated biomass. Moreover, under the aforementioned conditions, lignin with varying molecular weights (150–300) was obtained by derivatization followed by reductive cleavage (DFRC). 2D heteronuclear single quantum coherence nuclear magnetic resonance (2D-HSQC-NMR) spectrum analysis and gel permeation chromatography (GPC) also revealed versatile lignin properties with relatively high β-O-4 linkages (23.8%–31.1%) as well as average molecular weights of 2847–4164 with a corresponding polydispersity of 2.54–2.96, indicating this lignin to be a heterogeneous feedstock for value-added applications of biomass. All this suggested that this gamma-valerolactone based pretreatment method, which is distinctively advantageous in terms of its effectiveness and sustainability, can indeed be a competitive option for lignocellulosic biorefineries.