Coaggregation of mineral filler particles and starch granules as a basis for improving filler-fiber interaction in paper production

Fabrication of hydrophobic cellulosic paper via physical vapor deposition of alkenyl succinic anhydride

While plant fibers are abundant and biodegradable natural polymers, their high hydrophilicity often limits their applicability. To broaden the applicability of plant fiber materials across diverse fields, the present study employed cellulosic paper as a substrate and alkenyl succinic anhydride (ASA) as a low surface free energy material to fabricate a series of hydrophobic cellulosic papers (ASAP, ASA-P@Si, ASA-P@Ca, and ASA-P@Ti) through surface coating and physical vapor deposition of ASA. The results demonstrated that, in comparison to uncoated cellulosic paper, the coated variants exhibited significantly improved hydrophobicity. Notably, ASA-P@Si demonstrated superior hydrophobic performance with a contact angle of 140.90° and a sizing degree of 7.2 s, thereby meeting the requirements for specific fine paper grades. In contrast to the traditional ASA internal sizing process, the method in this study necessitates only approximately one-tenth of the conventional ASA internal sizing agent to achieve or even exceed the hydrophobic properties of paper attainable with ASA inter sizing process. Furthermore, the mechanism through which hydrophobic properties are conferred to paper can be elucidated by its surface roughness and low surface free energy, distinguishing it from the traditional ASA internal sizing approach.

Effects of calcium, sodium and potassium on ash fusion temperatures of solid recovered fuels (SRF)

Various types of solid recovered fuels (SRFs) were investigated, then the waste was chemically leached and co-fired with coal and sewage sludge. Ashes with different properties and oxide compositions were used to explain the influence of various ash components (mainly sodium, potassium and calcium) on the Ash Fusion Temperatures (AFTs). Oxide compositions and empirical indices were determined and the effect of these data on the measured AFTs was investigated. An attempt to explain the effects of specific oxides on SRF melting temperatures using FactSage thermodynamic equilibrium software is presented. Thermodynamic equilibrium calculations are also used to predict the onset temperature of the molten phase, the percentage of molten phase at different combustion temperatures, and the possible solid phases that may exist at different temperatures. The mechanism of transformation of the inorganic substance of SRF turned out to be more complex than that of the mineral substance of coal, which resulted from the variable composition of the SRF. The character of temperature changes of the studied wastes after leaching in water and acetic acid in most cases is similar to the courses determined experimentally. For all investigated ashes from obtained the leaching of SRF wastes, the melting temperature decreases with the applied leaching. Potassium and sodium are the key elements causig the formation of low-melting silicates. Depending on the type of waste and leaching agent the lower the value of the B/A and α indices and the CaO content in ash, the lower the shrinkage temperature of the ash.

Diatomite Modified with an Alkyl Ketene Dimer for Hydrophobicity of Cellulosic Paper

Multifunctionalization of papermaking chemicals is one of the main developing strategies. Fillers and internal sizing agents are often mutually restricted in practice. Therefore, it is feasible to prepare a new papermaking chemical by combining the functions of both. A process of diatomite modified with an alkyl ketene dimer (AKD) was developed in this study. The modified diatomite (AD) can concurrently play the role of a mineral filler and sizing agent in the papermaking process. With the equal dosage of AKD, the AD showed better sizing and retention performance than the commercial AKD emulsion in the case of cationic polyacrylamide (CPAM) and the CPAM/bentonite retention system. The sizing mechanism of the AD can be interpreted to be due to numerous hydrophobic sites and the microsurface structure of the paper sheet caused by the AD. Since ketones were not detected in Fourier-transform infrared spectra of the paper sheet filled by the AD, the chemical reaction may not be indispensable for its sizing performance. What is more, an interesting "sticky" hydrophobicity phenomenon was observed when filling with AD. The approach in this study to prepare the "sticky" hydrophobic paper sheet can find its applications in some nontraditional application fields of cellulosic paper.

Effects of cellulose nanofibrils and starch compared with polyacrylamide on fundamental properties of pulp and paper

Bio-based additives received significant attention in pulp and paper properties improvement. For this, the most cited biochemical Cellulose Nano Fibrils (CNFs) and Cationic Starch (CS) were experimentally compared with the most declared synthetic chemical, Cationic Polyacrylamide (CPAM). SEM images showed better paper surface filling by the utilization of the chemicals. The three studied polymers, in solely or combination mechanism, improved mainly bagasse pulp and paper properties compared to the blank sample, except for pulp drainage, which decreased by CNFs to lower volumes presumably due to its intrinsic characteristics. Cationic polymers (CP) compared to CP/CNFs approaches increased pulp retention and drainage but decreased paper density and strengths. The best pulp retention and drainage achieved by CS followed by CPAM, while paper air persistency, density, and strength properties evaluated highest by CP/CNFs followed by CNFs. Generally, CS revealed a more significant improvement in pulp and paper properties than CPAM either with or without CNFs.

Effects of In-Situ Filler Loading vs. Conventional Filler and the Use of Retention-Related Additives on Properties of Paper

In the present paper, aspects concerning the obtained and characterization of additive systems used for maximizing filler retention, and the effects on paper properties, were investigated. The effects of retention additives over properties of paper, containing fibers from in-situ loading (IS-CCP), were analyzed against the effects of additives over properties of paper containing fibers from conventional loading, obtained by the addition of calcium carbonate in precipitated form (CCP). The physico-mechanical properties were analyzed by various analyses and investigations: calcium carbonate content, X-ray diffraction, scanning electron microscopy (SEM) images, optical and mechanical properties, in order to develop the best systems of retention additives for obtaining higher retention loads for making paper with high content of nano-filler material. The obtained results reveal that at the same level of calcium carbonate content, all paper samples with in-situ loading had higher the optical and mechanical properties than the paper obtained by conventional loading in all cases the additives studied. For all studied properties, nanoparticles had a positively influence over paper properties.

Development of Deformable Calcium Carbonate for High Filler Paper

Controlling the size and rigidity of calcium carbonate became possible. HCCs were developed and manufactured by the in situ reaction of carbon dioxide and calcium oxide, which were already preflocculated together with GCC using ionic polymers before the reaction. HCC is deformable under pressure during the papermaking process, and its degree of rigidity can be controlled by adjusting the fraction of calcium oxide. The size of HCC can be further controlled by adjusting shearing force. The more the fraction of calcium oxide, the more rigid the HCC and the smaller the diameter of the HCC. When used in papermaking, HCC increased the tensile strength and bulk of paper simultaneously without lowering other essential paper properties, and its deformable nature under pressure improved paper smoothness. Saving chemical pulp by 10% by replacing it with HCC, which is 3-4 times less expensive than the chemical pulp, was demonstrated successfully without lowering the essential properties of paper. Implementation of HCC in the paper mill may result in saving chemical pulp, drying energy, and production cost. The paper mill may utilize the carbon dioxide from the mill stack after purification for HCC preparation.

Functionalized nano-starch prepared by surface-initiated atom transfer radical polymerization and quaternization

Functionalized nano-starch particles, designed for the adsorption of heavy metals in wastewater, were prepared by a nano-processing, a halogenated grafting modification, a grafting copolymerization of surface-initiated atom transfer radical polymerization (SI-ATRP) and a quaternized modification of native corn starch. The influence of the synthesis process variables, such as the hydrolysis time, the concentration of monomer, the molar ratio of copper bromide (CuBr) to 2, 2'-bipyridine (bpy) and the graft copolymerization temperature on the properties of the products were studied. The morphology, molecular structure, crystalline structure of the functionalized nano-starch and its derivatives were characterized by Fourier transform-infrared spectroscopy (FT-IR), ¹H nuclear magnetic resonance (¹H-NMR) spectroscopy, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and transmission electron microscope (TEM). The functionalized nano-starch showed strong adsorption for chromate and could be used as an effective wastewater treatment agent. Its adsorption capability could be almost totally regenerated by an easy process.