Hydroxyapatite as a novel support for Ru in the hydrogenation of levulinic acid to γ-valerolactone

Hydrogenation of Carboxylic Acids, Esters, and Related Compounds over Heterogeneous Catalysts: A Step toward Sustainable and Carbon-Neutral Processes

The catalytic hydrogenation of esters and carboxylic acids represents a fundamental and important class of organic transformations, which is widely applied in energy, environmental, agricultural, and pharmaceutical industries. Due to the low reactivity of the carbonyl group in carboxylic acids and esters, this type of reaction is, however, rather challenging. Hence, specifically active catalysts are required to achieve a satisfactory yield. Nevertheless, in recent years, remarkable progress has been made on the development of catalysts for this type of reaction, especially heterogeneous catalysts, which are generally dominating in industry. Here in this review, we discuss the recent breakthroughs as well as milestone achievements for the hydrogenation of industrially important carboxylic acids and esters utilizing heterogeneous catalysts. In addition, related catalytic hydrogenations that are considered of importance for the development of cleaner energy technologies and a circular chemical industry will be discussed in detail. Special attention is paid to the insights into the structure-activity relationship, which will help the readers to develop rational design strategies for the synthesis of more efficient heterogeneous catalysts.

W/HAP catalysed N-oxidation of tertiary amines with H2O2 as an oxidant

Synthesis of several N-oxides with tungsten exchanged hydroxyapatite (W/HAP) in the presence of 30% hydrogen peroxide (H₂O₂) as an oxidant is presented. A process with aqueous H₂O₂, a cheap and clean oxidant with an active catalyst is developed to reduce waste production and meet the requirements of green chemistry. Several tertiary amines have been efficiently oxidized to their corresponding N-oxides with excellent yields. The as-synthesized catalyst (W/HAP) is characterized using BET, FTIR, SEM, ICP-OES and XRD. Effect of catalyst loading , temperature and oxidants were studied. A kinetic model has been developed to determine the reaction rate at different temperatures and activation energy for the model reaction.

Ru Catalysts Supported on Commercial and Biomass-Derived Activated Carbons for the Transformation of Levulinic Acid into γ-Valerolactone under Mild Conditions

Ru catalysts (1 wt.%) supported on commercial and biomass-derived activated carbons (AC) have been prepared, thoroughly characterized, and used in the hydrogenation of levulinic acid to produce gamma-valerolactone (GVL). This is an important platform compound that plays a key role in the production of liquid fuels and that can also be used, for example, as a food flavoring agent, antifreeze, and solvent. The study focuses on the influence of the carbon support characteristics, such as porous texture and acidity, on the properties and performance (LA conversion and selectivity to GVL) of the catalysts. Catalytic activity tests have been carried out at 170 °C and also in noticeably milder conditions (70 °C) to implement a less energy-demanding process. All the catalysts show high LA conversion and GVL yield at 170 °C, while at 70 °C, important differences between them, related to the support properties, have been found. The catalysts prepared with more acidic supports show better catalytic properties: very good catalytic performance (98% LA conversion and 77% selectivity to GVL) has been obtained in mild temperature conditions.

Electrodeposited Ni-Rich Ni-Pt Mesoporous Nanowires for Selective and Efficient Formic Acid-Assisted Hydrogenation of Levulinic Acid to γ-Valerolactone

In pursuit of friendlier conditions for the preparation of high-value biochemicals, we developed catalytic synthesis of γ-valerolactone by levulinic acid hydrogenation with formic acid as the hydrogen source. Both levulinic and formic acid are intermediate products in the biomass transformation processes. The objective of the work is twofold: the development of a novel approach for milder synthesis conditions to produce γ-valerolactone and the reduction of the economic cost of the catalyst. Ni-rich Ni-Pt mesoporous nanowires were synthesized in an aqueous medium using a combined hard-soft-template-assisted electrodeposition method, in which porous polycarbonate membranes controlled the shape and the Pluronic P-123 copolymer served as the porogen agent. The electrodeposition conditions selected favored nickel deposition and generated nanowires with nickel percentages above 75 atom %. The increase in deposition potential favored nickel deposition. However, it was detrimental for the porous diameter because the mesoporous structure is promoted by the presence of the platinum-rich micelles near the substrate, which is not favored at more negative potentials. The prepared catalysts promoted the complete transformation to γ-valerolactone in a yield of around 99% and proceeded with the absence of byproducts. The coupling temperature and reaction time were optimized considering the energy cost. The threshold operational temperature was established at 140 °C, at which, 120 min was sufficient for attaining the complete transformation. Working temperatures below 140 °C rendered the reaction completion difficult. The Ni₇₈Pt₂₂ nanowires exhibited excellent reusability, with minimal nickel leaching into the reaction mixture, whereas those with higher nickel contents showed corrosion.

Heterogeneous Ru Catalysts as the Emerging Potential Superior Catalysts in the Selective Hydrogenation of Bio-Derived Levulinic Acid to γ-Valerolactone: Effect of Particle Size, Solvent, and Support on Activity, Stability, and Selectivity

Catalytic hydrogenation of a biomass-derived molecule, levulinic acid (LA), to γ-valerolactone (GVL) has been getting much attention from researchers across the globe recently. This is because GVL has been identified as one of the potential molecules for replacing fossil fuels. For instance, GVL can be catalytically converted into liquid alkenes in the molecular weight range close to that found in transportation fuels via a process that does not require an external hydrogen source. Noble and non-noble metals have been used as catalysts for the selective hydrogenation of LA to GVL. Of these, Ru has been reported to be the most active metal for this reaction. The type of metal supports and solvents has been proved to affect the activity, selectivity, and yields of GVL. Water has been identified as a potential, effective “green” solvent for the hydrogenation of LA to GVL. The use of different sources of H2 other than molecular hydrogen (such as formic acid) has also been explored. In a few instances, the product, GVL, is hydrogenated further to other useful products such as 1,4-pentanediol (PD) and methyl tetrahydrofuran (MTHF). This review selectively focuses on the potential of immobilized Ru catalysts as a potential superior catalyst for selective hydrogenation of LA to GVL.

Transition Metal Exchanged Hydroxyapatite/Fluorapatite Catalysts for C-C and C-N Bond Forming Reactions

Transition metal (Cu, Zn, Rh, Pd) exchanged hydroxyapatite (HAP)/fluorapatite (FAP) materials have been synthesized by ion-exchange method resulting in incorporation of the metal ions in the HAP/FAP structure. C-C and C-N bond forming reactions are important in synthetic organic chemistry as these organic transformations are very critical. Transition metal exchanged FAP provides an efficient catalytic system for N-arylation of haloarenes and Suzuki and Heck coupling of haloarenes. By designing such catalytic materials, our group has developed synthetic methods which allow higher product yields and easy separation with the use of a small amount of catalyst in a shorter reaction time. This account addresses the work carried out in last two decades in the area of C-C and C-N bond forming reactions using transition metal exchanged fluorapatite.

Robust Ruthenium Catalysts Supported on Mesoporous Cyclodextrin-Templated TiO2-SiO2 Mixed Oxides for the Hydrogenation of Levulinic Acid to γ-Valerolactone

In this paper, we present a versatile template-directed colloidal self-assembly method for the fabrication in aqueous phase of composition-tuned mesoporous RuO2@TiO2-SiO2 catalysts. Randomly methylated β-cyclodextrin/Pluronic F127 supramolecular assemblies were used as soft templates, TiO2 colloids as building blocks, and tetraethyl orthosilicate as a silica source. Catalysts were characterized at different stages of their synthesis using dynamic light scattering, N2-adsorption analysis, powder X-ray diffraction, temperature programmed reduction, high-resolution transmission electron microscopy, high-angle annular bright-field and dark-field scanning transmission electron microscopy, together with EDS elemental mapping. Results revealed that both the supramolecular template and the silica loading had a strong impact on the pore characteristics and crystalline structure of the mixed oxides, as well as on the morphology of the RuO2 nanocrystals. Their catalytic performance was then evaluated in the aqueous phase hydrogenation of levulinic acid (LA) to γ-valerolactone (GVL) under mild conditions (50 °C, 50 bar H2). Results showed that the cyclodextrin-derived catalyst displayed almost quantitative LA conversion and 99% GVL yield in less than one hour. Moreover, this catalyst could be reused at least five times without loss of activity. This work offers an effective approach to the utilization of cyclodextrins for engineering the surface morphology of Ru nanocrystals and pore characteristics of TiO2-based materials for catalytic applications in hydrogenation reactions.

Recent Advances in Ruthenium-Catalyzed Hydrogenation Reactions of Renewable Biomass-Derived Levulinic Acid in Aqueous Media

Levulinic acid (LA) is classified as a key platform chemical for the development of future biorefineries, owing to its broad spectrum of potential applications and because it is simply available from lignocellulosic biomass through inexpensive and high-yield production routes. Catalytic hydrogenation reactions of LA into the pivotal intermediate compound γ-valerolactone (GVL), and beyond GVL to yield valeric acid (VA), 1,4-pentanediol (1,4-PDO), and 2-methyltetrahydrofuran (2-MTHF) have gained considerable attention in the last decade. Among the various transition metals used as catalysts in LA hydrogenation reactions, ruthenium-based catalytic systems have been the most extensively applied by far, due to the inherent ability of ruthenium under mild conditions to hydrogenate the keto functionality of LA selectively into an alcohol group to form 4-hydroxyvaleric acid intermediate, which yields GVL spontaneously after dehydration and cyclization. This review focuses on recent advances in the field of aqueous-phase ruthenium-catalyzed hydrogenation reactions of LA toward GVL, VA, 1,4-PDO, 2-MTHF, 2-pentanol, and 2-butanol. It employs heterogeneous catalysts on solid supports, and heterogeneous water-dispersible catalytic nanoparticles or homogeneous water-soluble catalytic complexes with biphasic catalyst separation, for the inter alia production of advanced biofuels such as valeric biofuels and other classes of liquid transportation biofuels, value-added fine chemicals, solvents, additives to gasoline, and to food as well. The significance of the aqueous solvent to carry out catalytic hydrogenations of LA has been highlighted because the presence of water combines several advantages: (i) it is highly polar and thus an ideal medium to convert polar and hydrophilic substrates such as LA; (ii) water is involved as a byproduct; (iii) the presence of the aqueous solvent has a beneficial effect and enormously boosts hydrogenation rates. In sharp contrast, the use of various organic solvents gives rise to a dramatic drop in catalytic activities. The promotional effect of water was proven by numerous experimental investigations and several theoretical studies employing various types of catalytic systems; (iv) the large heat capacity of water renders it an excellent medium to perform large scale exothermic hydrogenations more safely and selectively; and (v) water is a non-toxic, safe, non-inflammable, abundantly available, ubiquitous, inexpensive, and green/sustainable solvent.

Waste-to-wealth: biowaste valorization into valuable bio(nano)materials

The waste-to-wealth concept aims to promote a future sustainable lifestyle where waste valorization is seen not only for its intrinsic benefits to the environment but also to develop new technologies, livelihoods and jobs.

Conversion of levulinic acid to γ-valerolactone over Ru/Al2O3–TiO2 catalyst under mild conditions

Novel catalytic material with high catalytic activity and hydrothermal stability plays a key role in the efficient conversion of levulinic acid (LA) to γ-valerolactone (GVL) in water. In this study, mixed oxides Al₂O₃–TiO₂, Al₂O₃–MoO₃ and Al₂O₃–Co₃O₄ were synthesized by co-precipitation using aqueous solution of NaOH as precipitant. Ru catalysts supported on mixed oxides were prepared by impregnation method and their catalytic performances were tested in the hydrogenation of LA to GVL on a fixed bed reactor. The physicochemical properties of the catalysts were characterized by XRD, H₂-TPR, NH₃-TPD, and BET techniques. The TiO₂ component significantly affected the acidity of the catalyst, and thus its catalytic activity for the GVL yield was affected. The desired product GVL with a yield of about 97% was obtained over the Ru/Al₂O₃–TiO₂ catalyst under mild conditions (WHSV = 1.8 h⁻¹, T = 80 °C). Moreover, the catalyst Ru/Al₂O₃–TiO₂ exhibited excellent thermal stability in the test period of time.

Novel catalytic material with high catalytic activity and hydrothermal stability plays a key role in the efficient conversion of levulinic acid (LA) to γ-valerolactone (GVL) in water.

Polymeric Ruthenium Porphyrin-Functionalized Carbon Nanotubes and Graphene for Levulinic Ester Transformations into γ-Valerolactone and Pyrrolidone Derivatives

Polymeric ruthenium porphyrin-functionalized carbon nanotubes (Ru-PP/CNTs) were prepared by the metallation of polymeric porphyrin-functionalized carbon nanotubes (PP/CNTs) with Ru₃(CO)₁₂, whereas PP/CNTs were obtained by the condensation of terephthaldehyde and pyrrole in the presence of CNTs. The Ru-PP/CNTs have a thin layer of highly cross-linked polymeric ruthenium porphyrin coating over the CNT surface via strong π-π stacking interactions, thus showing a bilayered structure with an amorphous polymeric outer surface and an internal CNT core. Polymeric ruthenium porphyrin-functionalized reduced graphene oxide (Ru-PP/RGO) was prepared with a synthetic procedure similar to Ru-PP/CNTs, with RGO as the internal core. Both Ru-PP/CNTs and Ru-PP/RGO showed excellent catalytic performance toward hydrogenation of biomass-related ethyl levulinate (EL) to γ-valerolactone (GVL) with Ru-centered porphyrin units as the catalytic active species. Under optimized reaction conditions, a GVL yield higher than 99% with a complete conversion of EL was observed over both Ru-PP/CNTs and Ru-PP/RGO. In addition to GVL preparation, the versatile Ru-PP/CNTs can efficiently promote reductive amination of EL with various amines for the synthesis of pyrrolidone derivatives, with the corresponding yields ranging from 96.3 to 88.7%. Moreover, the composite materials of both Ru-PP/CNTs and Ru-PP/RGO behave as heterogeneous catalysts in the reaction system and can be easily reused.

Levulinic Acid Biorefineries: New Challenges for Efficient Utilization of Biomass

Levulinic acid is a sustainable platform molecule that can be upgraded to valuable chemicals and fuel additives. This article focuses on the catalytic upgrading of levulinic acid into various chemicals such as levulinate esters, δ-aminolevulinic acid, succinic acid, diphenolic acid, γ-valerolactone, and γ-valerolactone derivatives such valeric esters, 5-nonanone, α-methylene-γ valerolactone, and other various molecular-weight alkanes (C9 and C18-C27 olefins).

An investigation on the influence of support type for Ni catalysed vapour phase hydrogenation of aqueous levulinic acid to γ-valerolactone

Product distribution is dependent on the nature and strength of the acid site in the vapour phase hydrogenation of levulinic acid.

Efficient hydrogenation of levulinic acid in water using a supported Ni–Sn alloy on aluminium hydroxide catalysts

Efficient hydrogenation of levulinic acid (LA) into γ-valerolactone (GVL) in water using supported Ni–Sn(1.4)/AlOH consisting of Ni₃Sn₂ alloy species was achieved with high selectivity towards GVL and the catalyst could be reused without any significant loss of activity and selectivity.