All-polymer hybrid electret fibers for high-efficiency and low-resistance filter media

Multifactorial evaluation of an ultra-fast process for electrospinning of recycled expanded polystyrene to manufacture high-efficiency membranes for nanoparticle air filtration

The increased production of polystyrene waste has led to the need to find efficient ways to dispose of it. One possibility is the use of solid waste to produce filter media by the electrospinning technique. The aim of this work was to develop an ultra-fast electrospinning process applied to recycled polystyrene, with statistical evaluation of the influence of polymeric solution parameters (polymer concentration and percentage of DL-limonene) and process variables (flow rate, voltage, and type of support) on nanoparticle collection efficiency, air permeability, and fiber diameter. An extensive characterization of the materials and evaluation of the morphology of the fibers was also carried out. It was found that recycled expanded polystyrene could be used in electrospinning to produce polymeric membranes. The optimized condition that resulted in the highest nanoparticle collection efficiency was a polymer concentration of 13.5%, percentage of DL-limonene of 50%, voltage of 25 kV, and flow rate of 1.2 mL/h, resulting in values of 99.97 ± 0.01%, 2.6 ± 0.5 × 10-13 m2, 0.19 Pa-1, and 708 ± 176 nm for the collection efficiency of nanoparticles in the range from 6.38 to 232.9 nm, permeability, quality factor, and mean fiber diameter, respectively. All the parameters were found to influence collection efficiency and fiber diameter. The use of DL-limonene, a natural solvent, provided benefits including increased collection efficiency and decreased fiber size. In addition, the electrostatic filtration mechanism was evaluated using the presence of a copper grid as a support for the nanofibers. The findings demonstrated that an electrospinning time of only 5 min was sufficient to obtain filters with high collection efficiencies and low pressure drops, opening perspectives for the application of polystyrene waste in the development of materials with excellent characteristics for application in the area of atmospheric pollution mitigation.

Chemically tailored molecular surface modification of bamboo pulp fibers for manipulating the electret performance of electret filter media

The surface chemical composition of materials is essential for regulating their charge trapping and storage capabilities, which directly affect their electret performance. Although chemical modification of materials to alter electret performance has been investigated, the mechanism through which electret properties are regulated more systematically via chemical customization has not been elucidated in detail. Herein, p-phenylenediamine, benzidine and 4,4'-diaminotriphenyl, which have different conjugated strength functional groups, were selected to chemically tailor the surface of bamboo pulp fibers to regulate the electret properties and elucidate the regulatory mechanism more systematically. The results showed that the charge trapping and storage properties of materials could be regulated by introducing functional groups with different conjugated strengths to their surfaces, realizing the regulation of the electret properties. Moreover, the charge trapping and storage ability could be tailored more specifically by regulating the number of functional groups. By chemical customization to provide electrostatic effects to the materials, the purification time was reduced by approximately 45 %-52 %. More importantly, a relatively systematic mechanism was proposed to elucidate the effect of the conjugate group strength on the charge trapping and charge storage properties of the material. These findings will provide guidance for the investigation of chemical modifications to regulate the electret performance of materials.

Engineering self-assembled 2D nano-network membranes through hierarchical phase separation for efficient air filtration

Air pollution has garnered significant worldwide attention; however, the existing air filtration materials still suffer from issues related to monotonous structure and the inherent trade-off between PM rejection and air permeability. Herein, a spider web-inspired composite membrane with continuous monolayer structured 2D nano-networks tightly welded on nanofibers in the electrospun membrane scaffold is designed via a hierarchical phase separation strategy. The resultant biomimetic hierarchical-structured membranes possess the integrated features of hierarchical multiscale structures of 2D ultrafine networks composed of nanowires with a diameter of 31 nm self-assembled by nanoparticles, exceptional characteristics involving small average aperture, extremely low network thickness, high porosity and promising pore channel connectivity, combined with rich surface polar functional groups (3.02D dipole moment). Consequently, the composite membrane exhibits a high PM0.3 capture efficiency of 99.6 % and low pressure drop of 58.8 Pa, less than 0.06 % of atmosphere pressure, with outstanding long-term PM2.5 recycling filtration performance. The hierarchical phase separation-driven 2D nano-networks construction strategy, by virtue of their feasibility and tunability, holds great promise for widespread application across diverse membrane-related domains for air filtration.

Research on topological effect of natural small molecule and high-performance antibacterial air filtration application by electrospinning

The application of natural small molecule (NSM) in electrospun fibers is the key to achieving powerful functionality and sustainable development. However, the lack of understanding regarding the mechanism for loading NSM hinders the advancement of high-performance functional fibers. This work clarified the loading mechanism of NSM in polymer solution by comparing the different behaviors of curcumin (Cur), phloretin (PL), and tea polyphenols (TP) blended ethyl cellulose (EC) solutions. We found that TP may lead to the folding of polymer chains due to its strongest hydrogen bond, which in turn promoted the dispersion of TP along the polymer chain. Therefore, TP could achieve good electrospinnability at the highest loading capacity (16 times the Cur and 4 times the PL). Finally, chitosan was introduced into EC/TP to prepare tree-like nanofibers, achieving high-performance antibacterial air filtration. The filtration efficiency for 0.3 μm NaCl particles, pressure drop, and quality factor were 99.991 %, 85.5 Pa, and 0.1089 Pa-1, respectively. The bacteriostatic rates against Escherichia coli and Staphylococcus aureus were all 99.99 %. This work will promote the application of NSM and the developments of multifunctional electrospun fibers and high-performance air filters.

Two-Dimensional Nanofibrous Networks by Superspreading-Based Phase Inversion for High-Efficiency Separation

Two-dimensional (2D) nanomaterials have been widely applied as building blocks of nanoporous materials for high-precision separations. However, most existing 2D nanomaterials suffer from poor continuity and a lack of interior linking, resulting in deteriorated performance when assembled into macroscopic bulk structures. Here, a unique superspreading-based phase inversion technique is proposed to directly construct 2D nanofibrous networks (NFNs) from a polymer solution. By tailoring capillary behavior, polymer solution droplets evolve into ultrathin liquid films through superspreading; manipulating phase instability, subsequently, enables the liquid film to phase invert into continuous nanostructured networks. The assembled single-layered NFNs possess integrated structural superiorities of 1D nanoscale fiber diameter (∼40 nm) and 2D lateral infinity, exhibiting a weblike nanoarchitecture with extremely small through-pores (∼100 nm). Our NFNs show remarkable performances in air filtration (PM0.3 removal) and water purification (microfiltration level). This creation of such attractive 2D fibrous nanomaterials can pave the way for versatile high-performance separation applications.

Electrospun nanofibers for medical face mask with protection capabilities against viruses: State of the art and perspective for industrial scale-up

Face masks have proven to be a useful protection from airborne viruses and bacteria, especially in the recent years pandemic outbreak when they effectively lowered the risk of infection from Coronavirus disease (COVID-19) or Omicron variants, being recognized as one of the main protective measures adopted by the World Health Organization (WHO). The need for improving the filtering efficiency performance to prevent penetration of fine particulate matter (PM), which can be potential bacteria or virus carriers, has led the research into developing new methods and techniques for face mask fabrication. In this perspective, Electrospinning has shown to be the most efficient technique to get either synthetic or natural polymers-based fibers with size down to the nanoscale providing remarkable performance in terms of both particle filtration and breathability. The aim of this Review is to give further insight into the implementation of electrospun nanofibers for the realization of the next generation of face masks, with functionalized membranes via addiction of active material to the polymer solutions that can give optimal features about antibacterial, antiviral, self-sterilization, and electrical energy storage capabilities. Furthermore, the recent advances regarding the use of renewable materials and green solvent strategies to improve the sustainability of electrospun membranes and to fabricate eco-friendly filters are here discussed, especially in view of the large-scale nanofiber production where traditional membrane manufacturing may result in a high environmental and health risk.

An Intelligent Wearable Filtration System for Health Management

To develop intelligent wearable protection systems is of great significance to human health engineering. An ideal intelligent air filtration system should possess reliable filtration efficiency, low pressure drop, healthcare monitoring function, and man-machine interactive capability. However, no existing intelligent protection system covers all these essential aspects. Herein, we developed an intelligent wearable filtration system (IWFS) via advanced nanotechnology and machine learning. Based on the triboelectric mechanism, the fabricated IWFS exhibits a long-lasting high particle filtration efficiency and bacteria protection efficiency of 99% and 100%, respectively, with a low-pressure drop of 5.8 mmH₂O. Correspondingly, the charge accumulation of the optimized IWFS (87 nC) increased to 3.5 times that of the pristine nanomesh, providing a significant enhancement of the particle filtration efficiency. Theoretical principles, including the enhancement of the β-phase and the lower surface potential of the modified nanomesh, were quantitatively investigated by molecular dynamics simulation, band theory, and Kelvin probe force microscopy. Furthermore, we endowed the IWFS with a healthcare monitoring function and man-machine interactive capability through machine learning and wireless transmission technology. Crucial physiological signals of people, including breath, cough, and speaking signals, were detected and classified, with a high recognition rate of 92%; the fabricated IWFS can collect healthcare data and transmit voice commands in real time without hindrance by portable electronic devices. The achieved IWFS not only has practical significance for human health management but also has great theoretical value for advanced wearable systems.

Functional Textile Materials for Blocking COVID-19 Transmission

The outbreak of COVID-19 provided a warning sign for society worldwide: that is, we urgently need to explore effective strategies for combating unpredictable viral pandemics. Protective textiles such as surgery masks have played an important role in the mitigation of the COVID-19 pandemic, while revealing serious challenges in terms of supply, cross-infection risk, and environmental pollution. In this context, textiles with an antivirus functionality have attracted increasing attention, and many innovative proposals with exciting commercial possibilities have been reported over the past three years. In this review, we illustrate the progress of textile filtration for pandemics and summarize the recent development of antiviral textiles for personal protective purposes by cataloging them into three classes: metal-based, carbon-based, and polymer-based materials. We focused on the preparation routes of emerging antiviral textiles, providing a forward-looking perspective on their opportunities and challenges, to evaluate their efficacy, scale up their manufacturing processes, and expand their high-volume applications. Based on this review, we conclude that ideal antiviral textiles are characterized by a high filtration efficiency, reliable antiviral effect, long storage life, and recyclability. The expected manufacturing processes should be economically feasible, scalable, and quickly responsive.

Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) Electrospun Nanofibers Containing Natural Deep Eutectic Solvents Exhibiting a 3D Rugose Morphology and Charge Retention Properties

In the present study, electrospun nanofibers of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), a biodegradable polyester, containing natural deep eutectic solvents (NADES) were obtained and reported for the first time, exhibiting an unreported 3D morphology and enhanced charge retention properties. Choline chloride (ChCl)/urea/water in a molar ratio of 1:2:1 was used as the NADES model system. Electrospun nanofibers were produced from a 10 wt % solution of PHBV containing 26 wt % NADES with respect to the polymer and were deposited on different substrates, that is, aluminum foil and non-woven spunbond polypropylene (PP). The morphology and charge retention ability were characterized under different conditions and on different substrates. The attained fiber morphology for the NADES-containing mats showed an average fiber diameter of around 300 nm, whereas the pure PHBV polymer under the same conditions produced electrospun fibers of around 880 nm. However, the deposition of PHBV/ChCl/urea/water fibers resulted in a surprising macroscopic rugose 3D surface morphology made of aligned nanofibers when processed at 50% relative humidity (RH). The nanofiber grammages above which this 3D morphology, associated with NADES-induced charge retention, formed was found to be dependent on the substrate used and RH. This morphology was not seen at 20% RH nor when pure PHBV was produced. Charge stability studies revealed that PHBV/ChCl/urea/water nanofibers exhibited lasting charge retention, especially when sandwiched between spunbond polypropylene textiles. Finally, such multilayer structures containing a very thin double layer of PHBV/ChCl/urea/water fibers after corona treatment exhibited improved paraffin aerosol penetration, which was ascribed to the combination of thinner fibers and their charge retention capacity. The here-developed electrospun PHBV fibers containing NADES demonstrated for the first time a new potential application as electret filter media.

A Stretchable Expanded Polytetrafluorethylene-Silicone Elastomer Composite Electret for Wearable Sensor

Soaring developments in wearable electronics raise an urgent need for stretchable electrets. However, achieving soft electrets simultaneously possessing excellent stretchability, longevity, and high charge density is still challenging. Herein, a facile approach is proposed to prepare an all-polymer hybrid composite electret based on the coupling of elastomer and ePTFE membrane. The composite electrets are fabricated via a facile casting and thermal curing process. The obtained soft composite electrets exhibit constantly high surface potential (-0.38 kV) over a long time (30 days), large strain (450%), low hysteresis, and excellent durability (15,000 cycles). To demonstrate the applications, the stretchable electret is utilized to assemble a self-powered flexible sensor based on the electrostatic induction effect for the monitoring of human activities. Additionally, output signals in the pressure mode almost two orders of magnitude larger than those in the strain mode are observed and the sensing mechanism in each mode is investigated.

Polymeric Materials as Indispensable Tools to Fight RNA Viruses: SARS-CoV-2 and Influenza A

Towards the end of 2019 in Wuhan, suspicions of a new dangerous virus circulating in the air began to arise. It was the start of the world pandemic coronavirus disease 2019 (COVID-19). Since then, considerable research data and review papers about this virus have been published. Hundreds of researchers have shared their work in order to achieve a better comprehension of this disease, all with the common goal of overcoming this pandemic. The coronavirus is structurally similar to influenza A. Both are RNA viruses and normally associated with comparable infection symptoms. In this review, different case studies targeting polymeric materials were appraised to highlight them as an indispensable tool to fight these RNA viruses. In particular, the main focus was how polymeric materials, and their versatile features could be applied in different stages of viral disease, i.e., in protection, detection and treatment.

High-performance multifunctional electrospun fibrous air filter for personal protection: A review

With the increasingly serious air pollution and the rampant coronavirus disease 2019 (COVID–19), preparing high–performance air filter to achieve the effective personal protection has become a research hotspot. Electrospun nanofibrous membrane has become the first choice of air filter because of its small diameter, high specific surface area and porosity. However, improving the filtration performance of the filter only cannot meet the personal needs: it should be given more functions based on high filtration performance to maximize the personal benefits, called, multifunctional, which can also be easily realized by electrospinning technology, and has attracted much attention. In this review, the filtration mechanism of high–performance electrospun air filter is innovatively summarized from the perspective of membrane. On this basis, the specific preparation process, advantages and disadvantages are analyzed in detail. Furthermore, other functions required for achieving maximum personal protection benefits are introduced specifically, and the existing high–performance electrospun air filter with multiple functions are summarized. Finally, the challenges, limitations, and development trends of manufacturing high–performance air filter with multiple functions for personal protection are presented.

Simple fabrication of an electrospun polystyrene microfiber filter that meets N95 filtering facepiece respirator filtration and breathability standards

During the global spread of COVID-19, high demand and limited availability of melt-blown filtration material led to a manufacturing backlog of N95 Filtering Facepiece Respirators (FFRs). This shortfall prompted the search for alternative filter materials that could be quickly mass produced while meeting N95 FFR filtration and breathability performance standards. Here, an unsupported, nonwoven layer of uncharged polystyrene (PS) microfibers was produced via electrospinning that achieves N95 performance standards based on physical parameters (e.g., filter thickness) alone. PS microfibers 3-6 μm in diameter and deposited in an ~5 mm thick filter layer are favorable for use in FFRs, achieving high filtration efficiencies (≥97.5%) and low pressure drops (≤15 mm H₂O). The PS microfiber filter demonstrates durability upon disinfection with hydroxyl radicals (•OH), maintaining high filtration efficiencies and low pressure drops over six rounds of disinfection. Additionally, the PS microfibers exhibit antibacterial activity (1-log removal of E. coli) and can be modified readily through integration of silver nanoparticles (AgNPs) during electrospinning to enhance their activity (≥3-log removal at 25 wt% AgNP integration). Because of their tunable performance, potential reusability with disinfection, and antimicrobial properties, these electrospun PS microfibers may represent a suitable, alternative filter material for use in N95 FFRs.

Nanotechnology Transition Roadmap toward Multifunctional Stimuli-Responsive Face Masks

In recent times, the use of personal protective equipment, such as face masks or respirators, is becoming more and more critically important because of common pollution; furthermore, face masks have become a necessary element in the global fight against the COVID-19 pandemic. For this reason, the main mission of scientists has become the development of face masks with exceptional properties that will enhance their performance. The versatility of electrospun polymer nanofibers has determined their suitability as a material for constructing "smart" filter media. This paper provides an overview of the research carried out on nanofibrous filters obtained by electrospinning. The progressive development of the next generation of face masks whose unique properties can be activated in response to a specific external stimulus is highlighted. Thanks to additional components incorporated into the fiber structure, filters can, for example, acquire antibacterial or antiviral properties, self-sterilize the structure, and store the energy generated by users. Despite the discovery of several fascinating possibilities, some of them remain unexplored. Stimuli-responsive filters have the potential to become products of large-scale availability and great importance to society as a whole.

Electrospun-Based Membranes as a Key Tool to Prevent Respiratory Infections

The use of electrospun meshes has been proposed as highly efficient protective equipment to prevent respiratory infections. Those infections can result from the activity of micro-organisms and other small dust particles, such as those resulting from air pollution, that impair the respiratory tract, induce cellular damage and compromise breathing capacity. Therefore, electrospun meshes can contribute to promoting air-breathing quality and controlling the spread of such epidemic-disrupting agents due to their intrinsic characteristics, namely, low pore size, and high porosity and surface area. In this review, the mechanisms behind the pathogenesis of several stressors of the respiratory system are covered as well as the strategies adopted to inhibit their action. The main goal is to discuss the performance of antimicrobial electrospun nanofibers by comparing the results already reported in the literature. Further, the main aspects of the certification of filtering systems are highlighted, and the expected technology developments in the industry are also discussed.

Modification and Functionalization of Fibers Formed by Electrospinning: A Review

The development of new materials with specific functionalities for certain applications has been increasing with the advent of nanotechnology. A technique widely used for this purpose is electrospinning, because control of several parameters involved in the process can yield nanoscale fibers. In addition to the production of innovative and small-scale materials, through structural, chemical, physical, and biological modifications in the fibers produced in electrospinning, it is possible to obtain specific properties for a given application. Thus, the produced fibers can serve different purposes, such as in the areas of sensors, catalysis, and environmental and medical fields. Given this context, this article presents a review of the electrospinning technique, addressing the parameters that influence the properties of the fibers formed and some techniques used to modify them as specific treatments that can be conducted during or after electrospinning. In situ addition of nanoparticles, changes in the configuration of the metallic collector, use of alternating current, electret fibers, core/shell method, coating, electrospray-coating, plasma, reinforcing composite materials, and thermal treatments are some of the examples addressed in this work. Therefore, this work contributes to a better comprehension of some of the techniques mentioned in the literature so far.

Electreted Sandwich Membranes with Persistent Electrical Stimulation for Enhanced Bone Regeneration

Physiologically relevant electrical microenvironments play an indispensable role in manipulating bone metabolism. Although implanted biomaterials that simulate the electrical properties of natural tissues using conductive or piezoelectric materials have been introduced in the field of bone regeneration, the application of electret materials to provide stable and persistent electrical stimulation has rarely been studied in biomaterial design. In this study, a silicon dioxide electret-incorporated poly(dimethylsiloxane) (SiO₂/PDMS) composite electroactive membrane was designed and fabricated to explore its bone regeneration efficacy. SiO₂ electrets were homogeneously dispersed in the PDMS matrix, and sandwich-like composite membranes were fabricated using a facile layer-by-layer blade-coating method. Following the encapsulation, electret polarization was conducted to obtain the electreted composite membranes. The surface potential of the composite membrane could be adjusted to a bone-promotive biopotential by tuning the electret concentration, and the prepared membranes exhibited favorable electrical stability during an observation period of up to 42 days. In vitro biological experiments indicated that the electreted SiO₂/PDMS membrane promoted cellular activity and osteogenic differentiation of mesenchymal stem cells. In vivo, the electreted composite membrane remarkably facilitated bone regeneration through persistent endogenous electrical stimulation. These findings suggest that the electreted sandwich-like membranes, which maintain a stable and physiological electrical microenvironment, are promising candidates for enhancing bone regeneration.

Surface Potential Tuned Single Active Material Comprised Triboelectric Nanogenerator for a High Performance Voice Recognition Sensor

To fabricate a high-performance and ultrasensitive triboelectric nanogenerator (TENG), choice of a combination of different materials of triboelectric series is one of the prime challenging tasks. An effective way to fabricate a TENG with a single material (abbreviated as S-TENG) is proposed, comprising electrospun nylon nanofibers. The surface potential of the nanofibers are tuned by changing the voltage polarity in the electrospinning setup, employed between the needle and collector. The difference in surface potential leads to a different work function that is the key to design S-TENG with a single material only. Further, S-TENG is demonstrated as an ultrahigh sensitive acoustic sensor with mechanoacoustic sensitivity of ≈27 500 mV Pa^-1 . Due to high sensitivity in the low-to-middle decibel (60-70 dB) sounds, S-TENG is highly capable in recognizing different voice signals depending on the condition of the vocal cord. This effective voice recognition ability indicates that it has high potential to open an alternative pathway for medical professionals to detect several diseases such as neurological voice disorder, muscle tension dysphonia, vocal cord paralysis, and speech delay/disorder related to laryngeal complications.

Tailoring moisture electroactive Ag/Zn@cotton coupled with electrospun PVDF/PS nanofibers for antimicrobial face masks

Face mask has become an essential and effective apparatus to protect human beings from air pollution, especially the air-borne pathogens. However, most commercial face masks can hardly achieve good particulate matters (PMs) and high bactericidal efficacy concurrently. Herein, a bilayer structured composite filter medium with built-in antimicrobial activities was constructed by combining cotton woven modified by magnetron sputtered Ag/Zn coatings and electrospun poly(vinylidene fluoride)/polystyrene (PVDF/PS) nanofibers. With the benefit of external moisture, an electrical stimulation was generated inside the composite fabric and thus endowed the fabric antimicrobial function. The resultant composite fabric presented conspicuous performance for integrated air pollution control, high filtration performance towards PM_0.3 (99.1%, 79.2 Pa) and exceptional interception ratio against Escherichia coli (99.64%) and Staphylococcus aureus (98.75%) within 20 min contact. The high efficiency contact sterilization function of the bilayer fabric could further potentially promote disinfection and reuse of the filter media. This work may provide a new perspective on designing high-performance face mask media for public health protection.

Advances in particulate matter filtration: Materials, performance, and application

Air-borne pollutants in particulate matter (PM) form, produced either physically during industrial processes or certain biological routes, have posed a great threat to human health. Particularly during the current COVID-19 pandemic, effective filtration of the virus is an urgent matter worldwide. In this review, we first introduce some fundamentals about PM, including its source and classification, filtration mechanisms, and evaluation parameters. Advanced filtration materials and their functions are then summarized, among which polymers and MOFs are discussed in detail together with their antibacterial performance. The discussion on the application is divided into end-of-pipe treatment and source control. Finally, we conclude this review with our prospective view on future research in this area.

3D-Printed Strong Dental Crown with Multi-Scale Ordered Architecture, High-Precision, and Bioactivity

Mimicking the multi-scale highly ordered hydroxyapatite (HAp) nanocrystal structure of the natural tooth enamel remains a great challenge. Herein, a bottom-up step-by-step strategy is developed using extrusion-based 3D printing technology to achieve a high-precision dental crown with multi-scale highly ordered HAp structure. In this study, hybrid resin-based composites (RBCs) with "supergravity +" HAp nanorods can be printed smoothly via direct ink writing (DIW) 3D printing, induced by shear force through a custom-built nozzle with a gradually shrinking channel. The theoretical simulation results of finite element method are consistent with the experimental results. The HAp nanorods are first highly oriented along a programmable printing direction in a single printed fiber, then arranged in a layer by adjusting the printing path, and finally 3D printed into a highly ordered and complex crown structure. The printed samples with criss-crossed layers by interrupting crack propagation exhibit a flexural strength of 134.1 ± 3.9 MPa and a compressive strength of 361.6 ± 8.9 MPa, which are superior to the corresponding values of traditional molding counterparts. The HAp-monodispersed RBCs are successfully used to print strong and bioactive dental crowns with a printing accuracy of 95%. This new approach can help provide customized components for the clinical restoration of teeth.

High-performance Electret and Antibacterial Polypropylene Meltblown Nonwoven Materials Doped with Boehmite and ZnO Nanoparticles for Air Filtration

The current pandemic caused by COVID-19 has intensively triggered the development of high-performance air filters. Polypropylene (PP) is widely used as the raw material of meltblown nonwoven materials and is the core layer in air filters, such as masks. In this study, an electret PP meltblown nonwoven with antibacterial activity was developed, and nano boehmite (AlOOH) and nano-ZnO were employed as electret and antibacterial agents, respectively. AlOOH (0.5–2.0 wt%) and ZnO (1.0 wt%) were doped into the PP matrix using a twin-screw extruder, and the resulting masterbatches were applied as raw materials to produce nonwoven materials via a meltblown process. The as-prepared nonwoven samples were characterized by means of SEM, IR and DSC/TG. After corona charging, the filtration efficiency was determined by a filtration tester, charge decay was measured by an infrared electrostatic tester, and the antibacterial properties were evaluated (evaluation method: AATCC 100–2012). A dosage of AlOOH greater than 1.0 wt% endowed the nonwoven material with high filtration efficiency, and 1.0 wt% ZnO brought about antibacterial activity. Corona charging was an effective means to charge the nonwoven electret, and the charges were quicker to decay in air than in a sealed bag. The as-prepared meltblown nonwoven filter is a remarkably promising filter for air filtration.

Nanometer-Thick Superhydrophobic Coating Renders Cloth Mask Potentially Effective against Aerosol-Driven Infections

The advent of COVID-19 pandemic has made it necessary to wear masks across populations. While the N95 mask offers great performance against airborne infections, its multilayered sealed design makes it difficult to breathe for a longer duration of use. The option of using highly breathable cloth or silk masks especially for a large populace is fraught with the danger of infection. As a normal cloth or silk mask absorbs airborne liquid, it can be a source of plausible infection. We demonstrate the chemical modification of one such mask, Eri silk, to make it hydrophobic (contact angle of water is 143.7°), which reduces the liquid absorption capacity without reducing the breathability of the mask significantly. The breathability reduces only 22% for hydrophobic Eri silk compared to the pristine Eri silk, whereas N95 shows a 59% reduction of breathability. The modified hydrophobic silk can repel the incoming aqueous liquid droplets without wetting the surface. The results indicate that a multilayered modified silk mask to make it hydrophobic can be an affordable and breathable alternative to the N95 mask.

Self-Supporting Three-Dimensional Electrospun Nanofibrous Membrane for Highly Efficient Air Filtration

High-performance air filtration was the key to health protection from biological and ultrafine dust pollution. A self-supporting, three-dimensional (3D) nanofibrous membrane with curled pattern was electrospun for the filtration, of which the micro-fluffy structure displayed high-filtration efficiency and low-pressure drop. The flow field in the 3D filtration membrane was simulated to optimize the process parameters to increase the filtration performance. The qualification factor increased from 0.0274 Pa⁻¹ to 0.0309 Pa⁻¹ by 12.77% after the optimization of the electrospinning parameters. The best filtration efficiency and pressure drop were 93.6% and 89.0 Pa, separately. This work provides a new strategy to fabricate 3D structures through the construction of fiber morphology and promotes further improvement of air filtration performance of fibrous filters.

Filtration Performance Degradation of In-Use Masks by Vapors from Alcohol-Based Hand Sanitizers and the Mitigation Solutions

In the current COVID-19 pandemic, wearing masks and hand disinfection are widely adopted hygiene practices. Alcohol-based sanitizers are commonly used for hand disinfection, however, the alcohol vapors can dissipate the charges on electrostatic filters. In the present study, the effects of alcohol vapors from alcohol-based sanitizers during hand disinfection on the in-use masks are studied. The results show that the negative effects are not significant for nonelectrostatic cotton masks or N95 respirators with multiple charged layers, but noticeable for surgical masks. After five rounds of hand disinfection, the filtration efficiencies of the filtering materials of the surgical masks decrease by more than 8% for 400 and 500 nm particles and by 3.7 ± 1.8% for 1 µm particles, the effective filtration efficiency of the surgical masks worn by the volunteers (with leakage considered) decreases by about 5% for ambient aerosol. In another process to imitate intensive disinfection procedures by healthcare workers, a 30 min surface cleaning process using alcohol-based sanitizer is performed, and the effective efficiency of the N95 respirators worn by the volunteers decreases by nearly 9%. The simple practice of avoiding vapor during hand disinfection could mitigate the effects of alcohol vapor, which is demonstrated on two brands of surgical masks.

Protection, disinfection, and immunization for healthcare during the COVID-19 pandemic: Role of natural and synthetic macromolecules

The world is trying to improve public health while the outbreak of the COVID-19 is at its worst. So far, countless people have died from the COVID-19 disease and it is still a serious threat to human health. Synthetic and natural polymers are unavoidable materials in the healthcare sector. During the COVID-19 outbreak, diverse medical equipment and devices were designed and developed by using these macromolecules for the protection, disinfection, and immunization applications. Synthetic polymers such as polypropylene, polystyrene, poly(lactic acid), poly(ethylene terephthalate), and so forth have been successfully applied for the design and fabrication of diverse face masks, shields, anti-viral coatings, as well as diagnostic kits. Natural polymers having great features such as biodegradability and environmentally friendly are made from algae, plants, and animals. These polymers including sodium alginate, chitosan, cellulose, and gums have been shown a critical role in the fabrication of personal protective equipment, immunosensors, and anti-viral spray for control and fight against COVID-19. Besides, the problem of plastic waste can be solved by replacing them with natural polymers. This mini-review aims to show the application of polymer-based materials during the COVID-19 epidemic.

Solid-State Electron Affinity Analysis of Amorphous Fluorinated Polymer Electret

In this study, electron trapping phenomena in amorphous polymer electrets were studied using a solid-state electron affinity analysis by means of molecular dynamics simulations parametrized with ab initio calculations. Negatively charged amorphous systems of a cyclic transparent optical polymer (CYTOP) with different end groups were reproduced by molecular dynamics simulations parametrized by density functional theory analysis. Quantum mechanical calculations were performed for electron trapping sites to determine the electron affinity of an isolated molecule. The influence of the amorphous system surrounding the trapping site was considered by accounting for electrostatic interactions with surrounding molecules and multipole induction. A series of analyses were carried out to mimic the conformational diversity of the amorphous system. The calculated solid-state electron affinities were found to adopt a Gaussian-type distribution and were in good accordance with the experimental data for surface potential and thermally stimulated discharge spectra, indicating the reliability of the present analysis for predicting the charging performance of amorphous polymer electrets.