A review on the environmental impact of phosphogypsum and potential health impacts through the release of nanoparticles

Facet-engineering strategy of phosphogypsum for production of mineral slow-release fertilizers with efficient nutrient fixation and delivery

Phosphogypsum (PG) presents considerable potential for agricultural applications as a secondary primary resource. However, it currently lacks environmentally friendly, economically viable, efficient, and sustainable reuse protocols. This study firstly developed a PG-based mineral slow-release fertilizer (MSRFs) by internalization and fixation of urea within the PG lattice via facet-engineering strategy. The molecular dynamics simulations demonstrated that the binding energy of urea to the (041) facet of PG surpassed that of the (021) and (020) facets, with urea's desorption energy on the (041) facet notably higher than on the (021) and (020) facets. Guided by these calculations, we selectively exposed the (041) dominant facet of PG, and then achieving complete urea fixation within the PG lattice to form urea-PG (UPG). UPG exhibited a remarkable 48-fold extension in N release longevity in solution and a 45.77% increase in N use efficiency by plants compared to conventional urea. The facet-engineering of PG enhances the internalization and fixation efficiency of urea for slow N delivery, thereby promoting nutrient uptake for plant growth. Furthermore, we elucidated the intricate interplay between urea and PG at the molecular level, revealing the involvement of hydrogen and ionic bonding. This specific bonding structure imparts exceptional thermal stability and water resistance to the urea within UPG under environmental conditions. This study has the potential to provide insights into the high-value utilization of PG and present innovative ideas for designing efficient MSRFs.

Marine sediments in the Gulf of Gabes (Tunisia) heavily polluted by phosphogypsum and human microbiota bacteria: phytoremediation by Salicornia europaea as a natural-based solution

A huge amount of phosphogypsum (PG) wastes generated from the processing phosphate ore in Tunisia Industrial Group Area-Gabes is getting discarded into the sea. Within this framework, the basic objective of this research is to elaborate and discuss a natural-based solution focused on phytoremediation of contaminated (PG) soils and marine sediments with the halophilic plant Salicornia europaea. A significant drop of the organic matter (53.09%), moisture (26.47%), and sediment porosity with (5.88%) was detected in the rhizosphere Salicornia europaea area (RS). Removal of hazardous elements concentrations, such as Pb, Fe, Cu, Cd, and Zn, between contaminated sediment (CS) and RS displayed a significant difference, ranging from 5.33 to 50.02% of hazardous elements removal concentration, which was observed in the rhizosphere zone. The microbiota of both areas (RS and CS) were analyzed by massive sequencing. In both samples, all the sequences belong to only four phyla: Firmicutes and, to a much lower extent, Proteobacteria, Bacteroidetes, and Actinobacteria. The CS sediment seems to be heavily polluted by human activities. Most of the found genera are inhabitants of the intestine of warm-blooded animals (Escherichia, Bacteroides, Prevotella, Faecalibacterium, Ruminococcus, Enterococcus); hence, activities in this area pose a health risk. On the other hand, it may be surprising that 76.4% of the total high-quality sequences retrieved from the RS sample were affiliated to the family Bacillaceae. The salinity of the studied soil exerts a stress on the microbial populations that inhabit it, directing the selection of halotolerant species.

Influences of pretreatment methods on the mechanical and environmental behaviors of PG-GGBS-LM ternary stabilizer

Phosphogypsum is a kind of acidic industrial byproducts with high content of soluble phosphorus and fluorine pollutants, which requires to be pretreated when used as cementitious material to (partial) replace traditional Portland cement. In this study, five different pretreatment methods were proposed for comparative analysis to examine the pretreatment effect on the mechanical and environmental behaviors of ternary phosphogypsum (PG), ground granulated blast-furnace slag (GGBS), and lime (LM) mixed stabilizer. Series laboratory tests, including unconfined compressive strength (UCS), pH, phosphorus (P)/fluorine (F) leaching, scanning electron microscopy (SEM), and X-ray diffraction (XRD) tests, were conducted to comprehend the macro- and microscopic mechanism. The results show that it is essential to grind raw PG to finer powdered state, so that it reacts more easily and quickly with LM and water. In addition, it was noticed that the UCS and P/F leaching concentration are not only affected by the mixing proportion of the PG-GGBS-LM ternary stabilizer, but also by the curing duration. The UCS increases rapidly from initial curing period and then grows slowly after 28 days of curing. From the perspective of strength evolution, mixing proportion of PG: GGBS: LM = 15:80:5 is optimal, but considering the economy and environmental related issues, PG: GGBS: LM = 30:65:5 was regarded as a more attractive choice. The findings can provide a reference for the selection of pretreatment methods and design of PG-based cementitious materials suited for stabilized soils.

Assessing the hepatotoxicity of phosphogypsum leachate in zebrafish (Danio rerio)

The improper disposal of large amounts of phosphogypsum generated during the production process of the phosphorus chemical industry (PCI) still exists. The leachate formed by phosphogypsum stockpiles could pose a threat to the ecological environment and human health. Nevertheless, information regarding the harmful effects of phosphogypsum leachate on organisms is still limited. Herein, the physicochemical characteristics of phosphogypsum leachate were analyzed, and its toxicity effect on zebrafish (Danio rerio), particularly in terms of hepatotoxicity and potential mechanisms, were evaluated. The results indicated that P, NH3-N, TN, F-, As, Cd, Cr, Co, Ni, Zn, Mn, and Hg of phosphogypsum leachate exceeded the V class of surface water environmental quality standards (GB 3838-2002) to varying degrees. Acute toxicity test showed that the 96 h LC50 values of phosphogypsum leachate to zebrafish was 2.08 %. Under exposure to phosphogypsum leachate, zebrafish exhibited concentration-dependent liver damage, characterized by vacuolization and infiltration of inflammatory cells. The increased in Malondialdehyde (MDA) content and altered activities of antioxidant enzymes in the liver indicated the induction of oxidative stress and oxidative damage. The expression of apoptosis-related genes (P53, PUMA, Caspase3, Bcl-2, and Bax) were up-regulated at low dosage group and down-regulated at medium and high dosage groups, suggesting the occurrence of hepatocyte apoptosis or necrosis. Additionally, phosphogypsum leachate influenced the composition of the zebrafish gut microbiota by reducing the relative abundance of Bacteroidota, Aeromonas, Flavobacterium, Vibrio, and increasing that of Rhodobacter and Pirellula. Correlation analysis revealed that gut microbiota dysbiosis was associated with phosphogypsum leachate-induced hepatotoxicity. Altogether, exposure to phosphogypsum leachate caused liver damage in zebrafish, likely through oxidative stress and apoptosis, with the intestinal flora also playing a significant role. These findings contribute to understanding the ecological toxicity of phosphogypsum leachate and promote the sustainable development of PCI.

Valorisation diagnosis of waste from the decontamination of phosphogypsum leachates through a combined calcium carbonate/hydroxide process

Phosphogypsum is an industrial waste considered as naturally occurring radioactive material. Stack disposal and exposure to the environmental condition involve the production of acid leachates with high potential pollutant loads as heavy metals and radionuclides. In this study, a sequential neutralisation process was applied for cleaning the generated releases, and the two obtained residues were characterised from the physical-chemical and radiological point of view before their valorisation. The cleaning process was made up of two steps: the first one using calcium carbonate until pH = 3.5, and the second one using calcium hydroxide until pH = 12. The residue obtained in the first step was mostly calcium fluoride, while in the second step most phosphates were precipitated, mainly as hydroxyapatite. The final liquid was treated to reduce pH lower than 9, which is the limit included in the current directive for discharges of liquid effluents into coastal waters. The main conclusion was that the solids from the first step could be valorised as an additive in the manufacture of commercial Portland cements and ceramics, while the solids from the second step could be used as raw material for the phosphoric acid manufacture.

Environmental assessment of phosphogypsum: A comprehensive geochemical modeling and leaching behavior study

Understanding the variations in the geochemical composition of phosphogypsum (PG) destined for storage or valorization is crucial for assessing the safety and operational efficacy of waste management. The present study aimed to investigate the environmental behavior of PG using different leaching tests and to evaluate its geochemical behavior using geochemical modeling. Regarding the chemical characterization, the PG samples were predominantly composed of Ca (23.03-23.35 wt%), S (17.65-17.71 wt%), and Si (0.75-0.82 wt%). Mineralogically, the PG samples were primarily composed of gypsum (94.2-95.9 wt%) and quartz (1.67-1.76 wt%). Moreover, the automated mineralogy revealed the presence of apatite, fluorine and malladrite phases. The overall findings of the leaching tests showed that PG could be considered as non-hazardous material according to US Environmental Protection Agency limitations. However, a high leachability of elements at a L/S of 2 under acidic conditions ([Ca] = 166.52-199.87 mg/L, [S] = 207.9-233.59 mg/L, [F] = 248.62-286.65 mg/L) is observed. The weathering cell test revealed a considerable cumulative concentration over 90 days indicating potential adverse effects on the nearby environment (S: 8000 mg/kg, F: 3000 mg/kg, P: 700 mg/kg). Based on these results, it could be estimated that the surface storage of PG could have a serious impact on the environment. In this context, a simulation model was developed based on weathering cell results showed encouraging results for treating PG leachate using CaO before its disposal. Additionally, PHREEQC was used to analyze the speciation of major elements and calculate mineral phase saturation indices in PG leaching solutions. The findings revealed pH-dependent speciation for Ca, S, P, and F. The study identified gypsum, anhydrite, and bassanite as the key phases governing the dissolution of these elements.

Modified phosphogypsum whiskers for decontamination of mercury tailings

Mercury (Hg) tailings are hazardous solid wastes because of their high Hg concentrations. Modified phosphogypsum (PG) can decrease the bioactivity and mobility of heavy metals through chemisorption or electrostatic interactions. In this study, PG whiskers were modified by ZnCl2 and S, chitosan-hydrochloric acid, and thioglycolic materials; the resulting modified whiskers were used to decontaminate Hg tailings. Leaching tests and orthogonal experiments were conducted to optimize the modification parameters, including modifier quantity, pH, reaction temperature, and reaction time. The structure and physicochemical properties of the whiskers before and after modification were characterized through X-ray diffraction (XRD), scanning electron microscopy (SEM), and Fourier transform infrared spectroscopy (FTIR). The stabilization efficiency of the modified PG whiskers ranged from 93.05 to 97.50%, demonstrating excellent stabilization effects. The stabilization was achieved through chemisorption or complexation. The decontamination process using modified whiskers reduced the pH and total nitrogen of the tailings; increased the cation exchange, total phosphorus, organic carbon, and total carbon; and made the tailings suitable for planting. In addition, the modified PG promoted the morphological transformation of Hg in the tailings, thereby significantly decreasing the Hg content in the effective states and mitigating the risk of Hg contamination.

Geochemistry and the optics of geospatial analysis as a preposition of water quality on a macroscale

The water treatment depends exclusively on the identification of residues containing toxic chemical elements accumulated in NPs (nanoparticles), and ultrafine particles sourced from waste piles located at old, abandoned sulfuric acid factories containing phosphogypsum requires global attention. The general objective of this study is to quantify and analyze the hazardous chemical elements present in the leachate of waste from deactivated sulfuric acid factories, coupled in NPs and ultrafine particles, in the port region of the city of Imbituba, Santa Catarina, Brazil. Samples were collected in 2020, 2021, and 2022. Corresponding images from the Sentinel-3B OLCI satellite, taken in the same general vicinity, detected the levels of absorption coefficient of Detritus and Gelbstoff (ADG443_NN) in 443 m-1, chlorophyll-a (CHL_NN (m-3)), and total suspended matter (TSM_NN (g m-3) at 72 points on the marine coast of the port region. The results of inductively coupled plasma atomic-emission spectrometry (ICP-AES) and inductively coupled plasma mass spectrometry (ICP-MS) demonstrate that the leaching occurring in waste piles at the port area of Imbituba was the likely source of hazardous chemical elements (e.g., Mg, Sr, Nd, and Pr) in the environment. These leachates were formed due to the presence of coal pyrite and Fe-acid sulfates in said waste piles. The mobility of hazardous chemical elements potentiates changes in the marine ecosystem, in relation to ADG443_NN (m-1), CHL_NN (m-3), and TSM NN (g m-3), with values greater than 20 g m-3 found in 2021 and 2022. This indicated changes in the natural conditions of the marine ecosystem up to 30 km from the coast in the Atlantic Ocean, justifying public initiatives for water treatment on a global scale.

The Impurity Removal and Comprehensive Utilization of Phosphogypsum: A Review

Phosphogypsum (PG), a byproduct during the phosphoric acid production process, also known as the wet process, contains complex and diverse impurities, resulting in low utilization and considerable accumulation. This leads to a massive waste of land resources and a series of environmental pollution problems. Given the current urgent ecological and environmental situation, developing impurity removal processes with low energy consumption and high efficiency, exploring valuable resource recovery, preparing high value-added PG products, and broadening the comprehensive utilization ways of PG are significant strategies to promote the sustainable consumption of PG and sustainable development of the phosphorus chemical industry. This review comprehensively summarizes the advantages and disadvantages of existing PG impurity removal and utilization technologies and probes into the future development direction, which provides references and ideas for subsequent PG research.

Staged purification of phosphogypsum using pH-dependent separation process

Phosphogypsum (PG) is an industrial by-product of the transformation of phosphate rocks. For decades, PG has been a source of environmental concern due to the massive amount produced thus far, i.e., 7 billion tons, with a current production rate of 200-280 million tons per year. Phosphate minerals contain various impurities that precipitate and concentrate within PG. These impurities hinder PG usability in various sectors. This paper aims to purify PG using an innovative process based on staged valorization of PG. Initially, PG dissociation by ethylenediaminetetraacetic acid (EDTA) was optimized. After screening of different parameters and monitoring the ionic conductivity of solutions, it was disclosed that a pH-dependent solubilization process in the presence of EDTA resulted in high solubility of PG, up to 11.82 g/100 mL at pH > 11. Subsequently, a recovery of the purified PG by selective precipitation of calcium sulfate dihydrate (CSD) from obtained filtrate through pH adjustment to 3.5 were investigated. An abatement of 99.34% Cr, 97.15% Cd, 95.73% P2O5, 92.75% Cu, 92.38% Al2O3, 91.16% Ni, 74.58% Zn, 72.75% F, 61.43% MgO, 58.8% Fe2O3, 56.97% K2O, and 55.41% Ba was achieved. The process relied on the variation of EDTA chelation properties towards monovalent, divalent, and trivalent cations at different pHs. According to the findings of this study, a staged purification process in the presence of EDTA is an effective method for removing impurities from the industrial PG.

Exploring the potential reuse of phosphogypsum: A waste or a resource?

Phosphogypsum (PG), the main industrial by-product of phosphate fertilizer industry, primarily consists of calcium sulfate dihydrate. However, it contains various impurities with variable quantities depending on the origin of the phosphate rock. These impurities can restrict the reuse of phosphogypsum as a secondary primary resource. Consequently, large quantities of produced PG are stored in surface stockpiles that occupy extensive land areas and may pose a significant risk of ecological contamination to the surroundings. Researchers have shown growing interest in addressing the worldwide accumulation of this waste material. To gain a comprehensive understanding of the environmental impact of phosphogypsum, it is crucial to explore its properties (e.g., chemistry, mineralogy, radioactivity), and how it interacts with the surrounding environment, enabling well-informed decisions decision regarding its management and its valorization. In this review, we will i) explore the chemical, radiological and mineralogical characteristics of PG; ii) discuss the environmental concerns related to land discharge and sea disposal; and iii) examine the latest advancements in various valorization techniques developed including agriculture, REE extraction, environmental application, chemical and thermal transformation, and also construction sector. Outlining their limitations and challenges restrict in the global variability of phosphogypsum (PG), technical and economic limitations, and the potential for secondary pollution in select valorization approaches. This requires a thorough assessment and comparison with conventional disposal alternatives.

Recovery of Ce and La from phosphogypsum leachate by adsorption using grape wastes

The present research aimed to evaluate the use of grape stalk in the adsorption of lanthanum and cerium to identify the best operating conditions enabling the application of the bioadsorbent in REEs leached from phosphogypsum. The grape stalk was characterized and showed an amorphous structure with a heterogeneous and very porous surface. Also, it was possible to identify the groups corresponding to carboxylic acids, phenols, alcohols, aliphatic acids, and aromatic rings. The pH effect study showed that the adsorption process of La3+ and Ce3+ ions was favored at pH 5.0. The adsorption kinetics followed the pseudo-second-order model. In just 20 min, 80% saturation was reached, while equilibrium was reached after 120 min. The adsorption isotherms were appropriately adjusted to the Langmuir model, and the maximum adsorption capacities were obtained at 298 K, which were 35.22 mg g-1 for La3+ and 37.99 mg g-1 for Ce3+. Furthermore, the adsorption process was favorable, spontaneous, and exothermic. In the study's second phase, phosphogypsum was leached with a sulfuric acid solution. Then, the adsorption of REEs was carried out under the experimental conditions of pH after leaching and pH 5.0 (adjustment carried out with sodium hydroxide solution) at 298 K for 120 min and with adsorbent dosages of 1 and 5 g L-1. This process resulted in removal percentages above 95% for the most abundant REEs, such as neodymium, lanthanum, and cerium, at pH 5.0 and a dosage of 5 g L-1, demonstrating the effectiveness of the bioadsorbent used. These results indicate the potential of using grape residue as a promising bioadsorbent in recovering rare earth elements from phosphogypsum leachate.

Fluorides immobilization through calcium aluminate cement-based backfill: Accessing the detailed leaching characterization under torrential rainfall

Urbanization and economic development have increased the demand for fertilizers to sustain food crop yields. Huge amounts of by-products, especially phosphogypsum (PG), are generated during the wet processing of rock phosphate to produce fertilizers. Chronic exposure to fluoride in phosphogypsum in groundwater as a result of the weathering of fluoride-containing waste poses a significant health risk to millions of people. We propose a method for using calcium aluminate cement (CAC) to remediate high fluoride contents in solid waste. Column leaching tests under harsh rainfall conditions confirmed the efficient fluoride immobilization capacity of a CAC binder. Although the fluoride concentrations in leachates during the first 1-2 days (1.25 mg/L) slightly exceeded the threshold of 1.00 mg/L, the concentrations over 3-28 days (ranging from 0.98 to 0.83 mg/L) consistently remained well within the acceptable range. Furthermore, our characterization and geochemical modeling revealed the fluoride retention mechanisms of CAC-stabilized PG under laboratory-simulated conditions of torrential rainfall. During leaching, physical encapsulation prevents fluoride from contacting leachate. However, an unfavorable pH value can cause the release of fluoride from the cement matrix, which is subsequently captured by aluminate hydrate through adsorption or co-precipitation. We quantified the carbon footprint of CAC for immobilizing 1 mg of fluoride in PG, obtaining a remarkably low value of 4.4 kg of CO2, in contrast to the emissions associated with the use of ordinary Portland cement (OPC). The findings suggest a unique opportunity for extensive PG remediation. This opportunity extends the horizons of achieving zero-waste emissions in the phosphorus industry and has practical significance in the context of reducing carbon emissions.

Influence of partial cement substitution by ground blast furnace slag on the mechanical properties of phosphogypsum cemented backfill

Phosphogypsum (PG) stockpiles occupied a large amount of land resources, and serious environmental pollution problems have attracted the attention of countries around the world. Cemented backfill can reduce the environmental problems caused by tailings stockpiles and is an important development trend in green mine construction. To investigate the effect of binder type on the performance of PG cemented backfill, this paper used ground granulated blast furnace slag (GGBFS) to substitute part of Portland cement (PC) as binder and studied the effect of different ratios of binder on the uniaxial compressive strength (UCS), surface crack extension, acoustic emission (AE) characteristics, and microstructure of PG cemented backfill. The results show that substituting part of PC with GGBFS is beneficial to improve the mechanical properties of PG cemented backfill. When PC was substituted by 50% of GGBFS, the 28d UCS of the backfill was increased from 1.535 to 4.539 MPa. Furthermore, the UCS of the backfill gradually increased as the GGBFS substitution level increased, and more AE signals could be monitored during uniaxial compression. Compared with PC, the sulfate in PG participates in the hydration reaction of GGBFS, more hydrated calcium-aluminum-silicate-hydrate (C-A-S-H) gels and ettringite (AFt) are formed, and the microstructure of the backfill is denser, and the required strength can be obtained with less binder. Thus, substituting part PC with GGBFS as a binder can provide an economical and environmentally friendly alternative for the consumption and reuse of large quantities of PG.

Leaching toxicity and deformation failure characteristics of phosphogypsum-based cemented paste backfill under chemical solution erosion

In order to explore the potential environmental and safety risks of phosphogypsum-based cemented paste backfill (PCPB) in mines, aiming at the actual problems of different acidity and alkalinity of the groundwater environment where PCPB is located, the chemical solution erosion test, element concentration determination test, uniaxial compressive strength (UCS) test, and microscopic analysis test of PCPB were carried out. The effects of three different chemical solutions, HCl solution, NaOH solution, and pure water on the leaching toxicity and deformation failure characteristics of PCPB were analyzed. The kinetic equations of pH value of PCPB in the HCl and NaOH solutions, the leaching models of total P and fluoride, and the UCS erosion model of PCPB were established. The research shows that the pH value of PCPB is weak alkaline or alkalinity, when it reaches dynamic equilibrium in different chemical solutions. The leaching concentration of total P is higher than the Class III standard of surface water; the leaching concentration of fluoride is higher than the Class III standard of surface water, the Class III standard of groundwater, and the Class I standard of sewage. In the early stage of chemical solution erosion, scanning electron microscope (SEM) images show that the hydration product C-S-H gel and Aft are intertwined and firmly combined. The research results have important engineering practice and application value in mine environmental governance and safety management.

Radionuclide contamination in Canada: A scoping review

Radionuclides were first discovered in the late 1800s, and artificial (anthropogenic) radionuclides in the 1930s. Since then, this group of substances has been increasingly incorporated into various peaceful and non-peaceful applications across Canada and the world, bringing with it both advanced technological and medical benefits, and public concern about the dangers from radiation exposure. As such, a breadth of research on, and monitoring of, radionuclides in the Canadian environment has been generated, the results of which span decades. However, a recent comprehensive review of these is not readily available. This study aims to fill this gap by synthesizing available literature from the last 30 years on the Canadian state and provenance of radionuclide contamination to better understand the context of overall sources and status of contamination. The findings indicate that while regional and temporal variations exist, on average, routine radionuclide exposure in Canada is generally attributed mainly to natural sources and fallout from historical nuclear weapons testing and nuclear accidents (including the Chernobyl and Fukushima power plant accidents) and to a smaller degree to emissions from nuclear facilities, including active and historical uranium mines and mills, nuclear research facilities, and nuclear power plants. Levels of anthropogenic radionuclides in the Canadian environment have declined since the initial cessation of nuclear weapons testing in the 1960s and are generally below guidelines protective of human health. On the national scale, present-day nuclear sector facilities do not appear to be a significant source of routine anthropogenic, nor technically-enhanced naturally occurring radionuclide exposure, though local scenarios may vary. These findings contribute context for evaluating the sustainable management of nuclear technologies, radioactive materials and waste in Canada and globally, in line with UN Sustainable Development Goal 12 and target 12.4: responsible management of chemicals and waste.

Phosphogypsum impacts on soil chemical properties and vegetation tissue following reclamation

Phosphogypsum (PG) is a by-product of phosphorus fertilizer that is typically stacked near production sites. Phosphogypsum contains trace elements and naturally occurring radioactive materials which may be hazardous to the surrounding environment. Phosphogypsum stack reclamation typically involves placing a soil cap and seeding grass to create a barrier for reducing environmental impacts; using woody species is uncommon. This study used three soil treatments with grass and woody species to determine whether mixing PG with soil affects soil chemical properties, and metal and radionuclide concentrations in tissue. None of the elements in soil was above Canadian guidelines for industrial land use. Aluminum, beryllium, chromium, copper, iron, magnesium, manganese, nickel, and vanadium were significantly higher in both study and reference sites than in pure PG; cadmium, calcium, fluoride, and strontium were significantly higher in pure PG. There was a poor correlation between soil and plant concentrations for most elements indicating trace elements were not in a bioavailable form. Trace elemental concentrations in plant tissue generally differed significantly with vegetation type but not within similar species. Trace elements and isotopes in PG were not high enough to affect plant growth. Among the isotopes, ²²²Ra emissions differed significantly with vegetation covers; activity of ²²⁶Ra in pure PG was above Canadian guidelines, but lower in vegetation tissue. This study suggests 15 cm soil mixed with PG can be used for PG stack revegetation when fast-growing Salix and Populus species are used in reclamation.

Preparation of gypsum with high purity and whiteness from phosphogypsum for CO2 mineral sequestration

Phosphogypsum (PG) is a solid waste product generated during wet-process phosphoric acid production. Various impurities considerably reduce the purity, whiteness, and application range of PG. This article analyzes the physical properties of PG in detail and systematically examines the content and distribution of impurities. Based on the obtained results, a simple process for the efficient removal of almost all impurities in the PG is proposed. The purity and whiteness of the purified gypsum (CaSO₄) significantly increased to 99% and 92%, respectively. The migration of impurities and the material balance of this process were then analyzed. Most importantly, the purified gypsum showed high CO₂ sequestration efficiency for CO₂ mineral sequestration, through which a high value-added CaCO₃ product was obtained.

Continuous and simultaneous conversion of phosphogypsum waste to sodium sulfate and potassium sulfate using quaternary phase diagram

In this present work, the transformation of the Moroccan phosphogypsum (PG) waste, considered a potential source of sulfate, into potassium sulfate compound could help reduce environmental impact and create a new value chain for the phosphate industry. Generally, solid-liquid equilibria are frequently applied in chemical industries. They are a valuable aid in visualizing the precipitation, separation, and purification of a solid phase and the pathways by which crystallization can occur. This process aims to produce potassium sulfate (K₂SO₄), a high-value fertilizer, from sulfate solutions obtained after dissolving PG in a NaOH medium. The quaternary phase diagram Na⁺, K⁺//Cl^-, SO₄^2--H₂O at 25 °C was especially used to determine the operating conditions and the design of a crystallization process during the PG conversion into K₂SO₄. The Jänecke representation of this system enables the determination of the optimal trajectory in the phase diagram for the double decomposition reaction. X-ray fluorescent (XRF) and X-ray diffraction (XRD) techniques were conducted to identify the crystalline phases formed during our process. In summary, the results of this study could contribute to the development of a sustainable valorization PG. Furthermore, K₂SO₄ represents a good alternative to potassium chloride for chloride-sensitive crops.

In-situ remediation of phosphogypsum in a cement-free pathway: Utilization of ground granulated blast furnace slag and NaOH pretreatment

In-situ remediating phosphogypsum (PG) for cemented paste backfill (CPB) in the contaminated site is economic management for promoting sustainable developments in the phosphate industry. This study concerns the combined use of NaOH pretreatment and ground-granulated blast furnace slag (GGBFS) additives to promote the solidification/stabilization of PG with a lower carbon footprint pathway. According to physico-chemical analyses, the NaOH pretreatment effectively removed approximately 95% of F within the PG, which may originally be present as sparingly soluble fluorides or coexisting with silicates. The micro mineralogical characterization illustrates that the pretreatment can accelerate the early age hydration, with more hydration products observed, including calcium silicate hydrates and ettringite, effective F and P retention candidates. Whereas the incorporation of GGBFS plays an essential role in promoting the generation of additional cement hydrates at the following stages. The macro mechanical performance analysis indicates that the mixtures of pretreated-PG-OPC-GGBFS exhibit an excellent mechanical performance satisfying the design criteria. Subsequent elemental mapping and toxicity characteristic leaching procedures demonstrate that this combined approach has a competitive F and P immobilization ability compared to the typical OPC binder and individual GGBFS addition. The newly formed phases effectively controlled the concentration of F and P through adsorption, incorporation, or encapsulation. Objectively, the proposed methodology can be a promising candidate pathway for extrapolating the in-situ immobilization of PG. This study opens up new perspectives for synergetically recycling PG and GGBFS in a profitable and low carbon footprint way.

Removal performance and mechanisms of Pb(II) and Sb(V) from water by iron-doped phosphogypsum: single and coexisting systems

The serious environmental risks caused by Pb(II) and Sb(V) co-contamination increase the need for their efficient and simultaneous removal. In this study, the remediation feasibility by Fe-doped phosphogypsum (FPG) was elucidated for single systems with Pb or Sb pollutant and coexisting systems with both from water. As for single systems, Fe doping effectively enhanced the Pb(II) removal performance by phosphogypsum (PG) at low Pb(II) concentrations of below 100 mg/L via the combination of precipitation and complexation. The optimal removal rate of Sb(V) by FPG increased by 2.08-3.31 times as compared to that of by PG (10-120 mg/L), mainly due to the strong affinity of iron hydroxyl (≡Fe-O-H) towards Sb(V). Compared with the single systems, the coexistence greatly enhanced the Pb(II) and Sb(V) removal performance by FPG, and the interaction behavior between Pb(II) and Sb(V) on the FPG was concentration dependent. Briefly, the sorption of FPG controlled the elimination of low coexisting concentrations of Pb(II) and Sb(V), whereas the co-precipitation process between Pb(II) and Sb(V) predominated with high ions concentration. The significant synergistic effects were found during the removal of Pb(II) and Sb(V) on FPG in the coexisting system, which mainly attributed to precipitation, bridging complexation and electrostatic attraction. Considering the advantages such as facile preparation, low cost and high removal capacity, FPG is a promising material to uptake Pb(II) and/or Sb(V) from contaminated water.

Hazardous elements present in coal nanoparticles in a Caribbean port region in Colombia

Scientific works examining coal-derived nanoparticles (NPs) containing potentially toxic elements (PTEs) confined in marine suspended sediments (MSSs) in port regions worldwide is an understudied topic, despite the fact that coal NPs have tremendous negative impacts on marine estuaries. The general objective of this study is to analyze the NP levels of coal, including PTEs, contained within MSSs in the general vicinity of the largest Caribbean port in Colombia. The morphology, size, chemical composition, and agglomeration states of NPs within MSSs of the sampled beaches were calculated through modern electron microscopy. The methodology used to detect chemical elements, unfortunately with EDS, it is not possible to precisely specify the chemical elements of low atomic weight (e.g. H, O, F, etc.) Therefore, with the EDS available today, it is only possible to have an idea of the chemical composition of each detected particle. Thus, it was possible to obtain the average frequency of the chemical elements identified in the 23 analyzed sampling points. Through the results, more than one thousand particles were detected in the most abundant phases, thus, the most frequent particles in the results of this manuscript were described. Sample point 8, located closest to the coal export port, had a higher concentration of nano-toxic elements (Al, Fe, Si, K, Mg, K) most concerning for human health in addition to being harmful to marine life. This study suggests that public policies dealing with MSS pollution need to be discussed by public managers to avoid further and sustained environmental degradation. The need to create projects will subsidize legacy liabilities generated by coal in seaports in other regions of the world.

Predicting the leachate generation from wet phosphogypsum stack using a water-balance-analysis based model

Leachate from wet phosphogypsum (PG) stack should be properly managed to mitigate the negative environmental impact of phosphoric industry. Accurate prediction of leachate amount is the prerequisite for efficient leachate management. In this study, a model using water balance analysis to predict leachate production from wet PG stack is established. The extruded water, which is related to PG deformation, is innovatively introduced as a variable in the model to account for the porewater's contribution. Model simulation suggested that at the early stage, fresh water need to be added to PG to facilitate the transfer or PG slurries; however, as the leachate accumulates in the tailings pond, a net discharge of PG is required starting at the fourth year for the studied PG stack. Model simulation also indicated that the leachate generation increased gradually over time and that the leachate generation in each month could deviate from the average leachate generation during the life cycle of the stack. The model output matches with measured values reasonably well, which confirmed the model's accuracy. Sensitivity analysis indicated that average precipitation and evaporation are the two most important factors that determine leachate generation rate. Monthly leachate generation rates vary significantly within the year, as the precipitation and evaporation vary in different seasons. The highest leachate generation rates were reached in rainy seasons and the lowest rates were reached in wintery months. This study could be used to optimize the PG leachate managements and to mitigate the PG related pollution to the environment.

Leaching of rare earth elements from phosphogypsum

High amounts of phosphogypsum (PG) are generated in the production of phosphoric acid. Previous literature demonstrates that obtaining rare earth elements (REE) from PG is a promising alternative to managing this waste. However, the reported leaching efficiencies are low in most cases, or drastic leaching conditions are required. Therefore, this work aimed to study the leaching conditions of REE from PG to obtain high leaching efficiency values. Initially, a 2⁴ factorial experimental design investigated the factors that affect the conventional acid leaching of REE from PG (leaching acid (citric and sulfuric acid), solid/liquid ratio, acid concentration, and temperature). Better leaching efficiency values of the sum of all REE (62.0% and 89.7% for citric and sulfuric acid, respectively) were obtained using an acid concentration of 3 mol L^-1, solid/liquid ratio of 1/20 g mL^-1, and temperature of 80 °C. Subsequently, the experiments optimization, performed through a central composite rotational design, indicated that the maximum leaching efficiency was achieved using a sulfuric acid concentration of 2.9 mol L^-1, solid/liquid ratio of 1.7/20 g mL^-1, and 55 °C. Under these conditions, the leaching efficiency of the sum of all REE was 90.0%. Leaching kinetics results showed that the equilibrium was reached in about 20 min for most REE. The mechanism investigation suggested that surface chemical reaction and diffusion through the boundary layer controlled the leaching.

Potential uses of phosphogypsum: A review

Phosphogypsum (PG) is a by-product of the phosphate fertilizer industry that is produced during the phosphoric acid production process. Annual global PG production ranges between 100 to 300 Mt, with only 15% of that utilized while the rest is usually placed on large dumps with potential serious human and environmental impacts. The aim of this study is to give an overview and to evaluate the existing and potential uses of PG that extend from soil stabilization to cement and chemical industry and for agricultural to geotechnical, human impacts, and environmental applications. More specifically, PG can be used as a substitute in the cement industry, in building materials and in road construction, as a fertilizer for soil improvement, as a raw material for the production of some chemicals, and as a backfilling material for the rehabilitation of abandoned mines and quarries, while the recovery of gypsum and the extraction of rare earth elements signifies the potential importance of PG to cyclic economy. The paper offers an extensive overview of existing and potential uses of PG, discusses their adequacy, and reveals that PG can be widely used under certain conditions, rather than disposed as waste in stockpiles.

Zinc Nutrition Responses to Agronomic and Yield Traits, Kernel Quality, and Pollen Viability in Rice (Oryza sativa L.)

Rice (Oryza sativa L.) is one of the major cereal crops worldwide with wheat and maize. A total of two field experiments were performed to evaluate the response of some rice cultivars to various foliar zinc (Zn) concentrations based on different measurements, such as agronomic, yield, yield compounds, and grain technological parameters. The experimental layout was a split plot in three replicates; the five rice cultivars (Skaha 101, Giza178, Yasmeen, Fourate, and Amber 33) were distributed in the main plots while the four foliar applications of Zn (1,500, 2,000, 2,500 mg/L besides spray water) were occupied the sub-plots. The findings showed significant differences among the five rice cultivars regarding plant height, grain yield, straw yield, biological yield, harvest index, 1,000-grain weight, panicle length, protein percentage, and grain Zn content. There is a significant effect of Zn on all plant attributes. A significant interaction between rice cultivars and foliar application of Zn was observed, whereas fertilizing Giza 178 with foliar application of Zn at the rate of 2,500 mg/L achieved the highest mean values of grain yield and straw yield, biological yield, harvest index, 1,000-grain weight, panicle length, protein %, and Zn content followed by Sakha 101 with Zn application at the rate of 2,000 mg/L, respectively, in both seasons. The rice cultivars significantly differed in hulling (%), broken (%), hardness, grain length, shape, amylose (%), gel consistency, and gelatinization temperature. Unfortunately, the commercial Zn product used was genotoxic to pollen grains with a higher rate of Zn. Aberrations were observed such as stickiness, ultrastructural changes in the exterior and interior walls, partially or fully degenerated grains, and shrunken and unfilled grains. This study concluded that using Zn application at the rate of 2,000 mg/L to protect human and environmental health, the side effects and toxicity of the local commercial Zn product market should be investigated before making recommendations to farmers.

Microbial transformations by sulfur bacteria can recover value from phosphogypsum: A global problem and a possible solution

Rising global population and affluence are increasing demands for food production and the phosphorus (P) fertilizers needed to grow that food. Essential are new approaches for managing the growing amount of phosphogypsum (PG) that is a by-product of phosphoric-acid production from phosphate rock. Today, only ~15% of the worldwide production of PG is recycled, mainly for agriculture and road construction. This review addresses microbial valorization of PG through strategies that apply sulfur-transforming bacteria: sulfate-reducing bacteria (SRB) and sulfur-oxidizing bacteria (SOB). The focus is on recovering elemental sulfur (S⁰), which can be used to make the sulfuric acid needed to produce phosphoric acid from rock phosphate. Our review provides in-depth understanding of the microbiological, chemical, and technological bases for microbial reclamation of S⁰ from PG. The review presents the principles and practices for sulfate leaching from PG, reduction of sulfate to sulfide by SRB, and oxidation of sulfide to S⁰ by SOB. The choice of electron donor for SRB, control of oxygen delivery to SOB, and nutrient requirements are emphasized. Although microorganism-based technologies for PG reclamation are far from mature, the efficiency of such SRB- and SOB-based processes has been documented at laboratory and industrial scales. This review should spur biotechnological advances toward recovering value from PG.

Better filterability and reduced radioactivity of phosphogypsum during phosphoric acid production in Morocco using a fly ash waste and pure silica additive

Reactive silica additives, such as clays, can increase the filterability of phosphogypsum (PG) during wet phosphoric acid production from phosphate rock (PR). In this study, the effect of adding inexpensive fly ash waste (34 kg per t PR) together with lower quantities of pure silica (8.5 kg per t PR) on the radioactivity of PG was investigated. The addition of fly ash waste/pure silica reduced the radiological activity of the PG by roughly 30%. The reduction was attributed to decreased activities from 238U (60% reduction) and 226Ra (30% reduction) in PG. Besides, P2O5 losses were slightly decreased.

Harmless treatment technology of phosphogypsum: Directional stabilization of toxic and harmful substances

Phosphogypsum is one of the typical by-products of phosphorus chemical industry. As a strategic industry related to the national livelihood of China, phosphorus chemical industry has accumulated and produced a significant amount of phosphogypsum. In general, phosphogypsum contains approximately 80%-95% calcium sulfate dihydrate, and less than 5% toxic and harmful elements. In this paper, toxic and hazardous components in phosphogypsum were efficiently solidified and stabilized by highly targeted solidification and stabilization technology. Calcium carbide slag or lime was used as an alkali-base neutralizer of phosphogypsum, and polymeric ferric sulfate or polymeric aluminum chloride as a directional solidification stabilizer to analyze the leaching toxicity of the mixed powder in 1, 3, 5 and 15 days. The experimental results demonstrate excellent solidification and stabilization effect with the leaching pH of 6-9, the leaching concentration of P, F and heavy metals of less than 0.5 mg/L, 10 mg/L and 0.1 mg/L, respectively, which meets the requirements of relevant international standards. Mechanistic analysis indicates that the solidification and stabilization of toxic and hazardous substances in phosphogypsum is perfectly achieved owing to the generation, adsorption and encapsulation of insoluble substances. This technology can reduce the costs and difficulty in the phosphogypsum treatment, and has extensive application potentials.

Evaluating radiation risks and resource opportunities associated with phosphogypsum in the Philippines

Phosphogypsum (PG) accumulates during wet-phosphoric acid production for fertilizers. In the Philippines, PG is partly (40%) utilized to produce gypsum walls and cement. This work assesses the radiological risks and resource opportunities associated with PG stacks in the Philippines. The conducted in situ radiometric survey measured the activity concentrations of 40K, 238U, and 232Th at 270 locations. Besides, another 120 surface samples were collected. Pure PG exceeds the recommended radiation limits, but simple dilution with conventional materials can make PG available as an inexpensive secondary raw material for construction. PG further contains relevant concentrations of rare earths and Y (195 ppm).