Microbial electrochemical approaches of carbon dioxide utilization for biogas upgrading

Biofilm application for anaerobic digestion: a systematic review and an industrial scale case

Biofilm is a syntrophic community of microorganisms enveloped by extracellular polymeric substances and displays remarkable adaptability to dynamic environments. Implementing biofilm in anaerobic digestion has been widely investigated and applied as it promotes microbial retention time and enhances the efficiency. Previous studies on anaerobic biofilm primarily focused on application in wastewater treatment, while its role has been significantly extended to accelerate the degradation of lignocellulosic biomass, improve gas-liquid mass transfer for biogas upgrading, or enhance resistance to inhibitors or toxic pollutants. This work comprehensively reviewed the current applications of biofilm in anaerobic digestion and focused on impacting factors, optimization strategies, reactor set-up, and microbial communities. Moreover, a full-scale biofilm reactor case from Norway is also reported. This review provides a state of-the- art insight on the role of biofilm in anaerobic digestion.

Microbial electrosynthesis technology for CO2 mitigation, biomethane production, and ex-situ biogas upgrading

Currently, global annual CO2 emissions from fossil fuel consumption are extremely high, surpassing tens of billions of tons, yet our capacity to capture and utilize CO2 remains below a small fraction of the amount generated. Microbial electrosynthesis (MES) systems, an integration of microbial metabolism with electrochemistry, have emerged as a highly efficient and promising bio-based carbon-capture-and-utilization technology over other conventional techniques. MES is a unique technology for lowering the atmospheric CO2 as well as CO2 in the biogas, and also simultaneously convert them to renewable bioenergy, such as biomethane. As such, MES techniques could be applied for biogas upgrading to generate high purity biomethane, which has the potential to meet natural gas standards. This article offers a detailed overview and assessment of the latest advancements in MES for biomethane production and biogas upgrading, in terms of selecting optimal methane production pathways and associated electron transfer processes, different electrode materials and types, inoculum sources and microbial communities, ion-exchange membrane, externally applied energy level, operating temperature and pH, mode of operation, CO2 delivery method, selection of inorganic carbon source and its concentration, start-up time, and system pressure. It also highlights the current MES challenges associated with upscaling, design and configuration, long-term stability, energy demand, techno-economics, achieving net negative carbon emission, and other operational issues. Moreover, we provide a summary of current and future opportunities to integrate MES with other unique biosystems, such as methanotrophic bioreactors, and incorporate quorum sensing, 3D printing, and machine learning to further develop MES as a better biomethane-producer and biogas upgrading technique.

Cellulosic ethanol stillage for methane production by integrating single-chamber anaerobic digestion and microbial electrolysis cell system

Anaerobic digestion provides a solution to the inefficient use of carbon resources caused by improper disposal of corn stover-based ethanol stillage (CES). In this regard, we developed a single-chamber anaerobic digestion integrated microbial electrolysis cells system (AD-MEC) to convert CES into biogas while simultaneously upgrading biogas in-situ by employing voltages ranging from 0 to 2.5 V. Our results demonstrated that applying 1.0 V increased the CH4 yield by 55 % and upgraded the CH4 content in-situ to 82 %. This voltage also promoted the well-formed biofilm on the electrodes, resulting in a 20-fold increase in current. However, inhibition was observed at high voltages (1.5-2.5 V), suppressing syntrophic organic acid-oxidizing bacteria (SOB). The dissociation between SOB and methanogens led to accumulation of propionic and butyric acid, which, in turn, inhibited methanogens. The degradation of CES was accelerated by unclassified_o_norank_c_Desulfuromonadia on the anode, likely leading to an increase in mixotrophic methanogenesis due to the synergistic interaction among Aminobacterium, Sedimentibacter, and Methanosarcina. Furthermore, the enrichment of electroactive bacteria (EB) such as Enterococcus and Desulfomicrobium likely facilitates direct interspecies electron transfer to Methanobacterium, thereby promoting the conversion of CO2 to CH4 through hydrogenotrophic methanogenesis. Rather than initially stimulating the EB in the bulk solution to accelerate the start-up process of AD, our study revealed that applying mild voltage up to 1.0 V tended to mitigate the negative impact on the original microorganisms, as it gradually enriched EB on the electrode, thereby enhancing biogas production.

Anaerobic digestion integrated with microbial electrolysis cell to enhance biogas production and upgrading in situ

Anaerobic digestion (AD) is an effective and applicable technology for treating organic wastes to recover bioenergy, but it is limited by various drawbacks, such as long start-up time for establishing a stable process, the toxicity of accumulated volatile fatty acids and ammonia nitrogen to methanogens resulting in extremely low biogas productivities, and a large amount of impurities in biogas for upgrading thereafter with high cost. Microbial electrolysis cell (MEC) is a device developed for electrosynthesis from organic wastes by electroactive microorganisms, but MEC alone is not practical for production at large scales. When AD is integrated with MEC, not only can biogas production be enhanced substantially, but also upgrading of the biogas product performed in situ. In this critical review, the state-of-the-art progress in developing AD-MEC systems is commented, and fundamentals underlying methanogenesis and bioelectrochemical reactions, technological innovations with electrode materials and configurations, designs and applications of AD-MEC systems, and strategies for their enhancement, such as driving the MEC device by electricity that is generated by burning the biogas to improve their energy efficiencies, are specifically addressed. Moreover, perspectives and challenges for the scale up of AD-MEC systems are highlighted for in-depth studies in the future to further improve their performance.

In-situ methane enrichment in anaerobic digestion of food waste slurry by nano zero-valent iron: Long-term performance and microbial community succession

In this work, nano zero-valent iron (nZVI) was added to a lab-scale continuous stirring tank reactor (CSTR) for food waste slurry treatment, and the effect of dosing rate and dosage of nZVI were attempted to be changed. The results showed that anaerobic digestion (AD) efficiency and biomethanation stability were optimum under the daily dosing and dosage of 0.48 g/gTCOD. The average daily methane (CH4) yield reached 495.38 mL/gTCOD, which was 43.65% higher than that at control stage, and the maximum CH4 content reached 95%. However, under single dosing rate conditions, high nZVI concentrations caused microbial cell rupture and loosely bound extracellular polymeric substances (LB-EPS) precipitation degradation. The daily dosing rate promoted the hydrogenotrophic methanogenesis pathway, and the activity of coenzyme F420 increased by 400.29%. The microbial analysis indicated that daily addition of nZVI could promote the growth of acid-producing bacteria (Firmicutes and Bacteroidetes) and methanogens (Methanothrix).

Recent advances in co-digestion conjugates for anaerobic digestion of food waste

Anaerobic digestion (AD) is a biological process that breaks down organic waste materials, such as food waste (FW) that produces biogas and digestate. The biogas can be utilized as biofuel, and digestate could be applied as fertilizer. However, AD of FW alone has limitations on optimal degradation, digester stability and biogas yield. Co-digestion of FW along with other organic wastes such as animal manure, agricultural residue, sewage sludge and industrial organic waste, has shown substantial improvement in degradation process with increased biogas yield. The inadequacies in FW for optimum AD, like low carbon-to-nitrogen ratio (C/N ratio), lack of trace elements and irregular particle sizes, can be nullified by adding appropriate co-digestion conjugates. This review aims to describe the characteristic inadequacies of FW and examines the effect on mesophilic co-digestion of FW with animal manure, waste sludge and agricultural wastes for biogas production optimization. A critical review on the impact of pretreatment and co-digestion to enrich the methane (CH4) content in biogas has been performed. The review also examines the microbial community shift due to co-digestion, which is critical for the stability of an anaerobic digester. Finally, it discusses the prospects and challenges for the widespread application of the co-digestion technique as an effective organic waste management practice.

Ex-situ biomethanation for CO2 valorization: State of the art, recent advances, challenges, and future prospective

Ex-situ biomethanation is an emerging technology that facilitates the use of surplus renewable electricity and valorizes carbon dioxide (CO2) for biomethane production by hydrogenotrophic methanogens. This review offers an up-to-date overview of the current state of ex-situ biomethanation and thoroughly analyzes key operational parameters affecting hydrogen (H2) gas-liquid mass transfer and biomethanation performance, along with an in-depth discussion of the technical challenges. To the best of our knowledge, this is the first review article to discuss microbial community structure in liquid and biofilm phases and their responses after exposure to H2 starvation during ex-situ biomethanation. In addition, future research in areas such as reactor configuration and optimization of operational parameters for improving the H2 mass transfer rate, inhibiting opportunistic homoacetogens, integration of membrane technology, and use of conductive packing material is recommended to overcome challenges and improve the efficiency of ex-situ biomethanation. Furthermore, this review presents a techno-economic analysis for the future development and facilitation of industrial implementation. The insights presented in this review will offer useful information to identify state-of-the-art research trends and realize the full potential of this emerging technology for CO2 utilization and biomethane production.

New reaction path for long-chain hydrocarbons by electrochemical CO2 and CO reduction over Au/stainless steel

The Fischer-Tropsch (F-T) synthesis is recognized for its ability to produce long-chain hydrocarbons. In this study, we aimed to replicate F-T synthesis using electrochemical CO2 reduction and CO reduction reactions on a stainless steel (SS) support with a gold (Au) overlayer. Under CO2-saturated conditions, the presence of Au on the SS surface led to the formation of CH4 and a range of hydrocarbons (CnH2n and CnH2n+2, n = 2-7), while bare SS primarily produced hydrogen. The Au(10 nm)/SS exhibited the highest hydrocarbon production in CO2-saturated phosphate, indicating a synergistic effect at the Au-SS interface. In CO-saturated conditions, bare SS also produced long-chain hydrocarbons, but increasing Au thickness resulted in decreased production due to poor CO adsorption. Hydrocarbons were formed through both direct and indirect CO adsorption pathways. Anderson-Schulz-Flory analysis confirmed surface CO hydrogenation and C-C coupling polymerization following conventional F-T synthesis. The C2 hydrocarbons exhibited distinct behavior compared to C3-5 hydrocarbons, suggesting different reaction pathways. Despite low reduction product levels, our EC method successfully replicated F-T synthesis using the Au/SS electrode, providing valuable insights into C-C coupling mechanisms and electrochemical production of long-chain hydrocarbons. Depth-profiling X-ray photoelectron spectroscopy revealed significant changes in surface elemental compositions before and after EC reduction.

Overview of recent progress in exogenous hydrogen supply biogas upgrading and future perspective

With the rapid development of renewable and sustainable energy, biogas upgrading for producing high-quality biomethane as an alternative to natural gas has attracted worldwide attention. This paper comprehensively reviews the current state of biogas upgrading technologies. The advances in physicochemical, photosynthetic autotrophic, and chemical autotrophic biogas upgrading technologies are briefly described with particular attention to the key challenges. New chemical autotrophic biogas upgrading strategies, such as direct and indirect exogenous hydrogen supply, for overcoming barriers to biogas upgrading and realizing highly efficient bioconversion of carbon dioxide are summarized. For each approach to exogenous hydrogen supply for biogas upgrading, the key findings and technical limitations are summarized and critically analyzed. Finally, future developments are also discussed to provide a reference for the development of biogas upgrading technology that can address the global energy crisis and climate change issues related to the application of biogas.

Development of a rapid startup method of direct electron transfer-dominant methanogenic microbial electrosynthesis

The rapid startup of carbon dioxide reduction-methanogenic microbial electrosynthesis is crucial for its industrial application, and the development of cathode biofilm is the key to its industrialization. Based on the new discovery that biofilm formed by placing graphite felt in an anaerobic reactor was electroactive, with strong direct electron transfer and methanogenesis ability (24.52 mL/L/d), a new startup method was developed. The startup time was shortened by at least 20 days and charge transfer resistance was reduced by 4.45-10.78 times than common startup methods (inoculating cathode effluent or granular sludge into the cathode chamber). The new method enriched electroactive bacteria. Methanobacterium and Methanosaeta accounted for 62.04% and 34.96%, respectively. The common methods inoculating cathode effluent or granular sludge enriched hydrogenotrophic microorganisms (>95%) or Methanosaeta (54.10%) due to the local environments of cathode. This new rapid and easy startup method may support the scale-up of microbial electrosynthesis.

Electrical stimulation enhancing anaerobic digestion under ammonia inhibition: A comprehensive investigation including proteomic analysis

Microbial electrolysis cell (MEC) coupled anaerobic digestion (AD), named as MEC-AD system, can effectively promote methane production under ammonia inhibition, but the inherent mechanism is still poorly understood. This study comprehensively explored the MEC-AD performance and mechanism under high-concentration ammonia stress including using proteomic analysis. It was found that the methane generation rates in MEC-AD systems were 2.0-2.7 times that of AD ones under 5.0 g/L ammonia stress. Additionally, the experimental conditions for methane generation in MEC-AD systems were optimized using response surface methodology. Further analysis indicates that the activities of acetate kinase and F₄₂₀ were improved, and particularly the direct interspecies electron transfer (DIET) was promoted in MEC-AD systems, as indicated by increased electroactive extracellular polymeric substance, decreased charge transfer resistance, and enrichment of electroactive microbes such as Geobacter on the bioelectrodes. Moreover, proteomic analysis reveals that the DIET associated proteins such as Cytochrome C was up-regulated, and ammonia transfer-related proteins were down-regulated and ammonium detoxification-related proteins were up-regulated in MEC-AD systems. This work provides us a better understanding on the MEC-AD performance especially for the treatment of wastewater containing high-concentration ammonia.