Ex-situ biogas upgrading in thermophilic trickle bed reactors packed with micro-porous packing materials

Ex-situ biomethanation for CO2 valorization: State of the art, recent advances, challenges, and future prospective

Ex-situ biomethanation is an emerging technology that facilitates the use of surplus renewable electricity and valorizes carbon dioxide (CO2) for biomethane production by hydrogenotrophic methanogens. This review offers an up-to-date overview of the current state of ex-situ biomethanation and thoroughly analyzes key operational parameters affecting hydrogen (H2) gas-liquid mass transfer and biomethanation performance, along with an in-depth discussion of the technical challenges. To the best of our knowledge, this is the first review article to discuss microbial community structure in liquid and biofilm phases and their responses after exposure to H2 starvation during ex-situ biomethanation. In addition, future research in areas such as reactor configuration and optimization of operational parameters for improving the H2 mass transfer rate, inhibiting opportunistic homoacetogens, integration of membrane technology, and use of conductive packing material is recommended to overcome challenges and improve the efficiency of ex-situ biomethanation. Furthermore, this review presents a techno-economic analysis for the future development and facilitation of industrial implementation. The insights presented in this review will offer useful information to identify state-of-the-art research trends and realize the full potential of this emerging technology for CO2 utilization and biomethane production.

Comparative study on packing materials for improved biological methanation in trickle Bed reactors

Packing materials improve biological methanation efficiency in Trickle Bed Reactors. The present study, which lies in the field of energy production and biotechnology, entailed the evaluation of commercial pelletized activated carbon and Raschig rings as packing materials. The evaluation focused on monitoring process indicators and examining the composition of the microbial community. Activated carbon resulted in enhanced methane purity, achieving a two-fold higher methane percentage than Raschig rings, maintaining a stable pH level within a range of 7-8 and reducing gas retention time from 6 h to 90 min. Additionally, the digestate derived from biogas plant was found to be a sufficient nutrient source for the process. Fermentative species with genes for β-oxidation, such as Amaricoccus sp. and Caloramator australicus could explain the production of hexanoic and valerate acids during reactor operation. Based on the physical properties of packing materials, the efficiency of biological methanation could be maximized.

Biological methanation in trickle bed reactors - a critical review

Biological methanation of H₂ and CO₂ in trickle bed reactors is a promising energy conversion and storage approach that can support the energy transition towards a renewable-based system. Research in trickle bed reactor design and operation has significantly increased in recent years, but most studies were performed at laboratory scale and conditions. This review provides a comprehensive overview of the trickle bed reactor concept and current developments to support the decision-making process for future projects. In particular, the key design and operational parameters, such as trickling or nutrient provision, are presented, introducing the most recent advances. Furthermore, reactor operation, including the inoculation, long-term and dynamic operation, is described. To better assess the reactor upscaling, several parameters that enable reactor comparison are discussed. On the basis of this review, suitable operational strategies and further research needs were identified that will improve the overall trickle bed reactor performance.

Biogas upgrading in a pilot-scale trickle bed reactor - Long-term biological methanation under real application conditions

The biological methanation of H₂ and CO₂ in trickle bed reactors is one promising energy conversion technology for energy storage, but experiences at pilot-scale under real application conditions are still rare. Therefore, a trickle bed reactor with a reaction volume of 0.8 m³ was constructed and installed in a wastewater treatment plant to upgrade raw biogas from the local digester. The biogas H₂S concentration of about200 ppm was reduced by half, but an artificial sulfur source was required to completely satisfy the sulfur demand of the methanogens. Increasing the ammonium concentration to > 400 mg/L was the most successful pH control strategy, enabling stable long-term biogas upgrading at a CH₄ production of 6.1 m³/(m³_RV·d) with synthetic natural gas quality (CH₄ > 98%). The results of this study with a reactor operation period of nearly 450 days, including two shutdowns, represents an important step towards the necessary full-scale integration.

Pilot-scale study of biomethanation in biological trickle bed reactors converting impure CO2 from a Full-scale biogas plant

Research within biological methanation has been a great development using biotrickling filters (BTF), as a power-to-x solution, but research within up scaling is missing. This study investigates the commercial potential of biomethanation in BTF by operating two 1 m³ reactors which was implemented into a full-scale biogas plant. Several areas were investigated, such as enrichment and start-up, long-term steady state operation, serial operation, and intermittent feed. A methane productivity of [Formula: see text] with a product gas of 95.7 % CH₄ was obtained for parallel operation, whereas during serial operation a methane productivity of [Formula: see text] at 97.4 % CH₄ was achieved. The flexibility of the biomethanation was demonstrated with unintentional loss of H₂ feed in periods of 12 to 72 h, where initial performance was regained within 6 to 12 h. The results from this study demonstrate the potential for commercial use of biomethanation in BTF for future Power-to-X solutions.