Hydrogen Production Optimization from Sewage Sludge Supercritical Gasification Process using Machine Learning Methods Integrated with Genetic Algorithm

Investigating the characteristics of biomass wastes via particle feeder in downdraft gasifier

Particle feeding plays a crucial role in the gasifier due to its effects on the efficiency and performance metrics of the thermochemical process. Investigating particle size distribution's impact on downdraft gasification reactor performance, this study delves into the significance of feedstock characteristics (moisture, volatile matter, fixed carbon, and ash contents) during the particle feeding stage. Various biomass wastes (date palm waste, olive pomace and sewage sludge) at diverse compositions and sizes are subjected to empirical determination of mass flow rates (MFR), power ratings, and storage times for each feedstock. The preheating process in the gasifier is considered, employing both an approximation and analytical solution. In addition, the influence of the equivalence ratio (ER) on the syngas yield is analyzed. The collected data reveals that for average particle size of 200 μm, the highest MFR (in g/min) are 0.518 ± 0.033, 7.691 ± 0.415, and 16.111 ± 1.050, for palm wood biomass, olive pomace and sewage sludge, respectively. Smaller particles (80 μm) led to extended storage times. Moreover, the lumped capacitance approximation method consistently underestimates preheating time, with a percentage error of 6.26%-17.08%. Response surface methodology (RSM) optimization analysis provides optimal gasification conditions for palm wood biomass, olive pomace, and sewage sludge with maximum cold gas efficiencies (CGEs) of 58.01%, 63.29%, and 52.27%. The peak conversion was attained at gasification temperatures of 1089.83 °C, 1151.93 °C, and 1102.91 °C for palm wood biomass, olive pomace, and sewage sludge, respectively. In addition, gasification equilibrium model determined optimal gasification temperatures as 1150 °C for palm biomass, 1200 °C for olive pomace, and 1150 °C for sewage sludge with respective syngas efficiencies of 59.62%, 64.13%, and 53.66%. Consequently, the examination of the dosing procedure, preheating dynamics, particle dimensions, ER, storage time, and their combined impacts offer practical insights to effectively control downdraft gasifiers in handling a variety of feedstocks.

Artificial intelligence methods for modeling gasification of waste biomass: a review

Gasification is a highly promising thermochemical process that shows considerable potential for the efficient conversion of waste biomass into syngas. The assessment of the feasibility and comparative advantages of different biomass and waste gasification schemes is contingent upon a multifaceted combination of interrelated criteria. Conventional analytical approaches employed to facilitate decision-making rely on a multitude of inadequately defined parameters. Consequently, substantial efforts have been directed toward enhancing the efficiency and productivity of thermochemical conversion processes. In recent times, artificial intelligence (AI)-based models and algorithms have gained prominence, serving as indispensable tools for expediting these processes and formulating strategies to address the growing demand for energy. Notably, machine learning (ML) and deep learning (DL) have emerged as cutting-edge AI models, demonstrating exceptional effectiveness and profound relevance in the realm of thermochemical conversion systems. This study provides an overview of the machine learning (ML) and deep learning (DL) approaches utilized during gasification and evaluates their benefits and drawbacks. Many industries and applications related to energy conversion systems use AI algorithms. Predicting the output of conversion systems and subjects linked to optimization are two of this science's critical applications. This review sheds light on the burgeoning utility of AI, particularly ML and DL, which have garnered significant attention due to their applications in productivity prediction, process optimization, real-time process monitoring, and control. Furthermore, the integration of hybrid models has become commonplace, primarily owing to their demonstrated success in modeling and optimization tasks. Importantly, the adoption of these algorithms significantly enhances the model's capability to tackle intricate challenges, as DL methodologies have evolved to offer heightened accuracy and reduced susceptibility to errors. Within the scope of this study, an exhaustive exploration of ML and DL techniques and their applications has been conducted, uncovering existing research knowledge gaps. Based on a comprehensive critical analysis, this review offers recommendations for future research directions, accentuating the pivotal findings and conclusions derived from the study.

Machine learning for municipal sludge recycling by thermochemical conversion towards sustainability

The sustainable disposal of high-moisture municipal sludge (MS) has received increasing attention. Thermochemical conversion technologies can be used to recycle MS into liquid/gas bio-fuel and value-added solid products. In this review, we compared energy recovery potential of common thermochemical technologies (i.e., incineration, pyrolysis, hydrothermal conversion) for MS disposal via statistical methods, which indicated that hydrothermal conversion had a great potential in achieving energy recovery from MS. The application of machine learning (ML) in MS recycling was discussed to decipher complex relationships among MS components, process parameters and physicochemical reactions. Comprehensive ML models should be developed considering successive reaction processes of thermochemical conversion in future studies. Furthermore, challenges and prospects were proposed to improve effectiveness of ML for energizing thermochemical conversion of MS regarding data collection and preprocessing, model optimization and interpretability. This review sheds light on mechanism exploration of MS thermochemical recycling by ML, and provide practical guidance for MS recycling.

Machine learning for hydrothermal treatment of biomass: A review

Hydrothermal treatment (HTT) (i.e., hydrothermal carbonization, liquefaction, and gasification) is a promising technology for biomass valorization. However, diverse variables, including biomass compositions and hydrothermal processes parameters, have impeded in-depth mechanistic understanding on the reaction and engineering in HTT. Recently, machine learning (ML) has been widely employed to predict and optimize the production of biofuels, chemicals, and materials from HTT by feeding experimental data. This review comprehensively analyzed the application of ML for HTT of biomass and systematically illustrated basic ML procedure and descriptors for inputs and outputs of ML models (e.g., biomass compositions, operation conditions, yield and physicochemical properties of derived products) that could be applied in HTT. Moreover, this review summarized ML-aided HTT prediction of yield, compositions, and physicochemical properties of HTT hydrochar or biochar, bio-oil, syngas, and aqueous phase. Ultimately, future prospects were proposed to enhance predictive performance, mechanistic interpretation, process optimization, data sharing, and model application during ML-aided HTT.

Machine learning technology in biohydrogen production from agriculture waste: Recent advances and future perspectives

Agricultural waste biomass has shown great potential to deliver green energy produced by biochemical and thermochemical conversion processes to mitigate future energy crises. Biohydrogen has become more interested in carbon-free and high-energy dense fuels among different biofuels. However, it is challenging to develop models based on experience or theory for precise predictions due to the complexity of biohydrogen production systems and the limitations of human perception. Recent advancements in machine learning (ML) may open up new possibilities. For this reason, this critical study offers a thorough understanding of ML's use in biohydrogen production. The most recent developments in ML-assisted biohydrogen technologies, including biochemical and thermochemical processes, are examined in depth. This review paper also discusses the prediction of biohydrogen production from agricultural waste. Finally, the techno-economic and scientific obstacles to ML application in agriculture waste biomass-based biohydrogen production are summarized.

Comparative study of machine learning methods integrated with genetic algorithm and particle swarm optimization for bio-char yield prediction

In this study, Machine learning (ML) models integrated with genetic algorithm (GA) and particle swarm optimization (PSO) have been developed to predict, evaluate, and analyze biochar yield using biomass properties and process operating conditions. Comparative study of different ML algorithms integrated with GA and PSO were performed to improve the ML models architecture and parameters selection. The results proposed that Ensembled Learning Tree (ELT-PSO) model outperformed all other models and is favored for biochar yield prediction (R² = 0.99, RMSE = 2.33). The partial dependence plots (PDPs) analysis shows the potential effects of each influencing parameter impact on the biochar yield and as well as shows that how these factors will interact during the pyrolysis process. A user-friendly software was developed based on the ELT-PSO model to avoid extensive and expensive experimentations without requiring considerable ML understanding. Difference recorded by GUI was less than 2% with experimental yield.