Recent advances in the mechanical durability of superhydrophobic materials

Durable Self-Cleaning Radiative Cooling Coatings for Building Energy Efficiency

Passive daytime radiative cooling (PDRC) is an energy-saving technology without an additional energy supply or environmental pollution. At present, most PDRC coatings for buildings are only aiming at high solar reflectivity (RS) and high mid-infrared emissivity (EMIR) while ignoring practicalities such as adhesion strength, scalability, and durability. In this work, modified calcined kaolin/(ethylene trifluorochloroethylene copolymer-polydimethylsiloxane) (MK/(FEVE-PDMS)) coating with super practicability is prepared by using MK as a filler, FEVE as an adhesive, and PDMS as a hydrophobic modifier. The RS and EMIR of the coating are 92.5 and 94.6%, respectively. The MK/(FEVE-PDMS) coating exhibits superhydrophobicity, with an advancing contact angle (ACA) of 160.2° and a hysteresis contact angle of 7.3°. At an average solar irradiance of 742.78 W m-2, the coating achieved a temperature drop of 13.12 °C (shielded with PE film) and 3.09 °C (without shielding), respectively, relative to the environment. The coating adheres firmly to the substrate with an adhesion strength of class 2. The superhydrophobicity of the coating provides excellent durability and ease of repair, which can resist UV aging and mechanical damage. The durable superhydrophobicity gives the coating long-term stability in PDRC performance. Additionally, the cheap raw materials and the preparation process, consistent with the production of existing paints, show excellent scalability. Moreover, the energy consumption simulation results show that the energy saving ratio of the coating is more than 10% in the densely populated Yangtze River Delta and Pearl River Delta. The durable self-cleaning radiative coating developed in this work has potential application prospects in areas where the demand for cooling in summer is large and the demand for heating in winter is small.

Engineered Sustainable Omniphobic Coatings to Control Liquid Spreading on Food-Contact Materials

The adhesion of sticky liquid foods to a contacting surface can cause many technical challenges. The food manufacturing sector is confronted with many critical issues that can be overcome with long-lasting and highly nonwettable coatings. Nanoengineered biomimetic surfaces with distinct wettability and tunable interfaces have elicited increasing interest for their potential use in addressing a broad variety of scientific and technological applications, such as antifogging, anti-icing, antifouling, antiadhesion, and anticorrosion. Although a large number of nature-inspired surfaces have emerged, food-safe nonwetted surfaces are still in their infancy, and numerous structural design aspects remain unexplored. This Review summarizes the latest scientific research regarding the key principles, fabrication methods, and applications of three important categories of nonwettable surfaces: superhydrophobic, liquid-infused slippery, and re-entrant structured surfaces. The Review is particularly focused on new insights into the antiwetting mechanisms of these nanopatterned structures and discovering efficient platform methodologies to guide their rational design when in contact with food materials. A detailed description of the current opportunities, challenges, and future scale-up possibilities of these nanoengineered surfaces in the food industry is also provided.

Durable superhydrophobic surface in wearable sensors: From nature to application

The current generation of wearable sensors often experiences signal interference and external corrosion, leading to device degradation and failure. To address these challenges, the biomimetic superhydrophobic approach has been developed, which offers self-cleaning, low adhesion, corrosion resistance, anti-interference, and other properties. Such surfaces possess hierarchical nanostructures and low surface energy, resulting in a smaller contact area with the skin or external environment. Liquid droplets can even become suspended outside the flexible electronics, reducing the risk of pollution and signal interference, which contributes to the long-term stability of the device in complex environments. Additionally, the coupling of superhydrophobic surfaces and flexible electronics can potentially enhance the device performance due to their large specific surface area and low surface energy. However, the fragility of layered textures in various scenarios and the lack of standardized evaluation and testing methods limit the industrial production of superhydrophobic wearable sensors. This review provides an overview of recent research on superhydrophobic flexible wearable sensors, including the fabrication methodology, evaluation, and specific application targets. The processing, performance, and characteristics of superhydrophobic surfaces are discussed, as well as the working mechanisms and potential challenges of superhydrophobic flexible electronics. Moreover, evaluation strategies for application-oriented superhydrophobic surfaces are presented.

Bioinspired Superhydrophobic Fibrous Materials

Natural fibers with robust water repellency play an important role in adapting organisms to various environments, which has inspired the development of artificial superhydrophobic fibrous materials with applications in self-cleaning, antifogging, water harvesting, heat exchanging, catalytic reactions, and microrobots. However, these highly textured surfaces (micro/nanotextured) suffer from frequent liquid penetration in high humidity and abrasion-induced destruction of the local environment. Herein, bioinspired superhydrophobic fibrous materials are reviewed from the perspective of the dimension scale of fibers. First, the fibrous dimension characteristics of several representative natural superhydrophobic fibrous systems are summarized, along with the mechanisms involved. Then, artificial superhydrophobic fibers are summarized, along with their various applications. Nanometer-scale fibers enable superhydrophobicity by minimizing the liquid-solid contact area. Micrometer-scale fibers are advantageous for enhancing the mechanical stability of superhydrophobicity. Micrometer-scale conical fibrous structures endow a Laplace force with a particular magnitude for self-removing condensed tiny dewdrops in highly humid air and stably trapping large air pockets underwater. Furthermore, several representative surface modification strategies for constructing superhydrophobic fibers are presented. In addition, several conventional applications of superhydrophobic systems are presented. It is anticipated that the review will inspire the design and fabrication of superhydrophobic fibrous systems.

Recent Advances in Superhydrophobic Materials Development for Maritime Applications

Underwater superhydrophobic surfaces stand as a promising frontier in materials science, holding immense potential for applications in underwater infrastructure, vehicles, pipelines, robots, and sensors. Despite this potential, widespread commercial adoption of these surfaces faces limitations, primarily rooted in challenges related to material durability and the stability of the air plastron during prolonged submersion. Factors such as pressure, flow, and temperature further complicate the operational viability of underwater superhydrophobic technology. This comprehensive review navigates the evolving landscape of underwater superhydrophobic technology, providing a deep dive into the introduction, advancements, and innovations in design, fabrication, and testing techniques. Recent breakthroughs in nanotechnology, magnetic-responsive coatings, additive manufacturing, and machine learning are highlighted, showcasing the diverse avenues of progress. Notable research endeavors concentrate on enhancing the longevity of plastrons, the fundamental element governing superhydrophobic behavior. The review explores the multifaceted applications of superhydrophobic coatings in the underwater environment, encompassing areas such as drag reduction, anti-biofouling, and corrosion resistance. A critical examination of commercial offerings in the superhydrophobic coating landscape offers a current perspective on available solutions. In conclusion, the review provides valuable insights and forward-looking recommendations to propel the field of underwater superhydrophobicity toward new dimensions of innovation and practical utility.

A self-standing superhydrophobic material formed by the self-assembly of an individual amino acid

HYPOTHESIS

There is a growing interest in designing superhydrophobic materials for many applications including self-clean surfaces, separation systems, and antifouling solutions. Peptides and amino acids offer attractive building blocks for these materials since they are biocompatible and biodegradable and can self-assemble into complex ordered structures.

EXPERIMENTS AND SIMULATIONS

We designed a self-standing superhydrophobic material through the self-assembly of an individual functionalized aromatic amino acid, Cbz-Phe(4F). The self-assembly of Cbz-Phe(4F) was investigated by experimental and computational methods. Moreover, when drop-casted three times on a solid support, it formed a self-standing superhydrophobic material. The mechanical properties and chemical stability of this self-standing superhydrophobic material were demonstrated.

FINDINGS

The designed Cbz-Phe(4F) self-assembled into fibrous structures in solution. Molecular dynamics (MD) simulations revealed that the fibrous backbone of Cbz-Phe(4F) aggregations was stabilized through hydrogen bonds, whereas the isotropic growth of the aggregates was driven by hydrophobic interactions. Importantly, when drop-casted three times on a solid support, it formed a self-standing superhydrophobic material. Moreover, this material had a high mechanical strength, with a Young's modulus of 53 GPa, resistance to enzymatic degradation, and thermal stability up to 200 ℃. This study provides a simple strategy to generate smart and functional materials by the simple self-assembly of functional individual amino acids.

Metal Surface Engineering for Extreme Sustenance of Jumping Droplet Condensation

Water vapor condensation on metallic surfaces is critical to a broad range of applications, ranging from power generation to the chemical and pharmaceutical industries. Enhancing simultaneously the heat transfer efficiency, scalability, and durability of a condenser surface remains a persistent challenge. Coalescence-induced condensing droplet jumping is a capillarity-driven mechanism of self-ejection of microscopic condensate droplets from a surface. This mechanism is highly desired due to the fact that it continuously frees up the surface for new condensate to form directly on the surface, enhancing heat transfer without requiring the presence of the gravitational field. However, this condensate ejection mechanism typically requires the fabrication of surface nanotextures coated by an ultrathin (<10 nm) conformal hydrophobic coating (hydrophobic self-assembled monolayers such as silanes), which results in poor durability. Here, we present a scalable approach for the fabrication of a hierarchically structured superhydrophobic surface on aluminum substrates, which is able to withstand adverse conditions characterized by condensation of superheated steam shear flow at pressure and temperature up to ≈1.42 bar and ≈111 °C, respectively, and velocities in the range ≈3-9 m/s. The synergetic function of micro- and nanotextures, combined with a chemically grafted, robust ultrathin (≈4.0 nm) poly-1H,1H,2H,2H-perfluorodecyl acrylate (pPFDA) coating, which is 1 order of magnitude thinner than the current state of the art, allows the sustenance of long-term coalescence-induced condensate jumping drop condensation for at least 72 h. This yields unprecedented, up to an order of magnitude higher heat transfer coefficients compared to filmwise condensation under the same conditions and significantly outperforms the current state of the art in terms of both durability and performance establishing a new milestone.

Wood-based superblack

Light is a powerful and sustainable resource, but it can be detrimental to the performance and longevity of optical devices. Materials with near-zero light reflectance, i.e. superblack materials, are sought to improve the performance of several light-centered technologies. Here we report a simple top-down strategy, guided by computational methods, to develop robust superblack materials following metal-free wood delignification and carbonization (1500 °C). Subwavelength severed cells evolve under shrinkage stresses, yielding vertically aligned carbon microfiber arrays with a thickness of ~100 µm and light reflectance as low as 0.36% and independent of the incidence angle. The formation of such structures is rationalized based on delignification method, lignin content, carbonization temperature and wood density. Moreover, our measurements indicate a laser beam reflectivity lower than commercial light stoppers in current use. Overall, the wood-based superblack material is introduced as a mechanically robust surrogate for microfabricated carbon nanotube arrays.

Owens-Wendt Method for Comparing the UV Stability of Spontaneous Liquid-Repellency with Wet Chemical Treatment of Laser-Textured Stainless Steel

The liquid-repellent properties of AISI 304 stainless steel surfaces textured with a femtosecond laser were studied, both after spontaneous hydrophobization and when treated with stearic acid and octyltrimethoxysilane. Surface topography has been shown to play a critical role in determining these properties. Although textures containing only LIPSS exhibited poor liquid-repellency, the performance was significantly improved after engraving the microtexture. The most effective topography consisted of 45 µm-wide grooves with a pitch of 60 µm and protrusions covered with a rough microcrystalline structure. Liquid-repellency, chemical treatment efficiency, and UV resistance were compared using derived Owens-Wendt parameters. The surface of femtosecond-laser-textured steel after spontaneous hydrophobization was found to be significantly less stable under UV irradiation than surfaces treated with stearic acid or octyltrimethoxysilane modifiers.

A review of self-cleaning coatings for solar photovoltaic systems: theory, materials, preparation, and applications

Photovoltaic power generation is developing rapidly with the approval of The Paris Agreement in 2015. However, there are many dust deposition problems that occur in desert and plateau areas. Traditional cleaning methods such as manual cleaning and mechanical cleaning are unstable and produce a large economic burden. Therefore, self-cleaning coatings, which have unique mechanisms and high adaptability, have attracted wide attention in the photovoltaic industry and scientific community, especially the super-hydrophobic and super-hydrophilic coatings. The paper systematically reviewed the theory, materials, preparation, and applications of the super-hydrophobic and super-hydrophilic coatings on the photovoltaic modules. Super-hydrophobic materials such as organosilicon compounds, fluorinated polymers, and some inorganic materials are popular. TiO2 is widely used to prepare super-hydrophilic coatings on glass covers of photovoltaic panels due to its good photocatalytic activity. CVD-based surface treatment is suitable for preparing photovoltaic self-cleaning surfaces. These methods prepare self-cleaning surfaces by reacting gaseous substances with hot surfaces and depositing them on the surface. They are efficient but difficult to control accuracy. When applied to photovoltaic modules, it is crucial to consider the factors such as self-cleaning, transparency, anti-reflection, anti-icing, and durability. In future research, it is significant to improve the transparency, durability, and self-cleaning properties of coatings.

Bioinspired Scalable Lubricated Bicontinuous Porous Composites with Self-Recoverability and Exceptional Outdoor Durability

Lubricant-impregnated surfaces (LIS) are promising as efficient liquid-repellent surfaces, which comprise a surface lubricant layer stabilized by base solid structures. However, the lubricant layer is susceptible to depletion upon exposure to degrading stimuli, leading to the loss of functionality. Lubricant depletion becomes even more pronounced in exposed outdoor conditions, restricting LIS to short-term lab-scale applications. Thus, the development of scalable and long-term stable LIS suitable for practical outdoor applications remains challenging. In this work, we designed "Lubricated Bicontinuous porous Composites" (LuBiCs) by infusing a silicone oil lubricant into a bicontinuous porous composite matrix of tetrapod-shaped zinc oxide microfillers and poly(dimethylsiloxane). LuBiCs are prepared in the meter scale by a facile drop-casting inspired wet process. The bicontinuous porous feature of the LuBiCs enables capillarity-driven spontaneous lubricant transport throughout the surface without any external driving force. Consequently, the LuBiCs can regain liquid-repellent function upon lubricant depletion via capillary replenishment from a small, connected lubricant reservoir, making them tolerant to lubricant-degrading stimuli (e.g., rain shower, surface wiping, and shearing). As a proof-of-concept, we show that the large-scale "LuBiC roof" retains slippery behavior even after more than 9 months of outdoor exposure.

Anti-Icing Mechanism for a Novel Slippery Aluminum Stranded Conductor

The icing of transmission conductor seriously threatens the safe operation of power grids. Slippery lubricant-infused porous surface (SLIPS) has shown great potential for anti-icing applications. However, aluminum stranded conductors have complex surfaces, and the current SLIPSs are almost prepared and studied on small flat plates. Herein, the construction of SLIPS on the conductor was realized through anodic oxidation and the anti-icing mechanism of the slippery conductor was studied. Compared to the untreated conductor, the SLIPS-conductor reduces the icing weight by 77% in the glaze icing test and shows very low ice-adhesion strength (7.0 kPa). The excellent anti-icing performance of the slippery conductor is attributed to the droplet impact dynamics, icing delay, and lubricant stability. The dynamic behavior of water droplets is most affected by the complex shape of the conductor surface. Specifically, the impact of the droplet on the conductor surface is asymmetric and the droplet can slide along the depression in low-temperature and high-humidity environments. The stable lubricant of SLIPS increases both the nucleation energy barriers and the heat transfer resistance, which greatly delays the freezing time of droplets. Besides, the nanoporous substrate, the compatibility of the substrate with the lubricant, and the lubricant characteristics contribute to the lubricant stability. This work provides theoretical and experimental guidance on anti-icing strategies for transmission lines.

Improved cotton fabrics properties using zinc oxide-based nanomaterials: A review

Zinc oxide nanoparticles (ZnO NPs) have gained significant attention in the textile industry for their ability to enhance the physicochemical properties of fabrics. In recent years, there has been a growing focus on the development of ZnO-based nanomaterials and their applications for cotton and other fabrics. This review paper provides an overview of the synthesis and diverse applications of ZnO-based nanomaterials for textile fabrics, including protection against UV irradiation, bacteria, fungi, microwave, electromagnetic radiation, water, and fire. Furthermore, the study offers the potential of these materials in energy harvesting applications, such as wearable pressure sensors, piezoelectric nanogenerators, supercapacitors, and human energy harvesting. Additionally, we discuss the potential of ZnO-based nanomaterials for environmental cleaning, including water, oil, and solid cleaning. The current research in this area has focused on various materials used to prepare ZnO-based nanocomposites, such as metals/nonmetals, semiconductors, metal oxides, carbon materials, polymers, MXene, metal-organic frameworks, and layered double hydroxides. The findings of this review highlight the potential of ZnO-based nanomaterials to improve the performance of textile fabrics in a range of applications, and the importance of continued research in this field to further advance the development and use of ZnO-based nanomaterials in the textile industry.

Capillary-Driven Water Transport by Contrast Wettability-Based Durable Surfaces

Controlling water transport and management is crucial for continuous and reliable system operation in harsh weather conditions. Passive strategies based on nonwetting surfaces are desirable, but so far, the implementation of superhydrophobic coatings into real-world applications has been limited by durability issues and, in some cases, lack of compliance with environmental regulations. Inspired by surface patterning observed on living organisms, in this study we have developed durable surfaces based on contrast wettability for capillary-driven water transport and management. The surface fabrication process combines a hydrophobic coating with hard-anodized aluminum patterning, using a scalable femtosecond laser microtexturing technique. The concept targets heavy-duty engineering applications; particularly in aggressive weather conditions where corrosion is prevalent and typically the anodic aluminum oxide-based coating is used to protect the surface from corrosion, the concept has been validated on anodic aluminum oxide coated aluminum alloy substrates. Such substrates with contrast wettable characteristics show long-term durability in both natural and lab-based artificial UV and corrosion tests where superhydrophobic coatings tend to degrade.

Aerodynamic Super-Repellent Surfaces

Repelling liquid drops from engineering surfaces has attracted great attention in a variety of applications. To achieve efficient liquid shedding, delicate surface textures are often introduced to sustain air pockets at the liquid-solid interface. However, those surfaces are prone to suffer from mechanical failure, which may bring reliability issues and thus limits their applications. Here, inspired by the aerodynamic Leidenfrost effect, we present that impacting drops are directionally repelled from smooth surfaces supplied with an exogenous air layer. Our theoretical analysis reveals that the synchronized nonwetting and oblique bouncing behavior is attributed to the aerodynamic force arising from the air layer. The versatility and practicability of our approach allow for drop repellency without the aid of any surface wettability treatment and also avoid the consideration of mechanical stability issues, which thereby provides a promising candidate for the applications that necessitate liquid shedding, e.g., resolve the problem of tiny raindrop adhesion on the automobile side window during driving.

Bio-inspired and metal-derived superwetting surfaces: Function, stability and applications

Due to their exceptional anti-icing, anti-corrosion, and anti-drag qualities, biomimetic metal-derived superwetting surfaces, which are widely employed in the aerospace, automotive, electronic, and biomedical industries, have raised significant concern. However, further applications in other domains have been hampered by the poor mechanical and chemical durability of superwetting metallic surfaces, which can result in metal fatigue and corrosion. The potential for anti-corrosion, anti-contamination, anti-icing, oil/water separation, and oil transportation on surfaces with superwettability has increased in recent years due to the advancement of research in biomimetic superwetting interface theory and practice. Recent developments in functionalized biomimetic metal-derived superwetting surfaces were summarized in this paper. Firstly, a detailed presentation of biomimetic metal-derived superwetting surfaces with unique capabilities was made. The problems with the long-term mechanical and chemical stability of biomimetic metal-derived superwetting surfaces were then examined, along with potential solutions. Finally, in an effort to generate fresh concepts for the study of biomimetic metal-derived superwetting surfaces, the applications of superwetting metallic surfaces in various domains were discussed in depth. The future direction of biomimetic metal-derived superwetting surfaces was also addressed.

Dynamic Wetting Properties of Silica-Poly (Acrylic Acid) Superhydrophilic Coatings

Superhydrophilic coatings based on a hydrophilic silica nanoparticle suspension and Poly (acrylic acid) (PAA) were prepared by dip coating. Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM) were used to examine the morphology of the coating. The effect of surface morphology on the dynamic wetting behavior of the superhydrophilic coatings was studied by changing the silica suspension concentration from 0.5% wt. to 3.2% wt. while keeping the silica concentration in the dry coating constant. The droplet base diameter and dynamic contact angle with respect to time were measured using a high-speed camera. A power law was found to describe the relationship between the droplet diameter and time. A significantly low experimental power law index was obtained for all the coatings. Both roughness and volume loss during spreading were suggested to be responsible for the low index values. The water adsorption of the coatings was found to be the reason for the volume loss during spreading. The coatings exhibited good adherence to the substrates and retention of hydrophilic properties under mild abrasion.

Self-Healing Superwetting Surfaces, Their Fabrications, and Properties

The research on superwetting surfaces with a self-healing function against various damages has progressed rapidly in the recent decade. They are expected to be an effective approach to increasing the durability and application robustness of superwetting materials. Various methods and material systems have been developed to prepare self-healing superwetting surfaces, some of which mimic natural superwetting surfaces. However, they still face challenges, such as being workable only for specific damages, external stimulation to trigger the healing process, and poor self-healing ability in the water, marine, or biological systems. There is a lack of fundamental understanding as well. This article comprehensively reviews self-healing superwetting surfaces, including their fabrication strategies, essential rules for materials design, and self-healing properties. Self-healing triggered by different external stimuli is summarized. The potential applications of self-healing superwetting surfaces are highlighted. This article consists of four main sections: (1) the functional surfaces with various superwetting properties, (2) natural self-healing superwetting surfaces (i.e., plants, insects, and creatures) and their healing mechanism, (3) recent research development in various self-healing superwetting surfaces, their preparation, wetting properties in the air or liquid media, and healing mechanism, and (4) the prospects including existing challenges, our views and potential solutions to the challenges, and future research directions.

Supreme-black levels enabled by touchproof microcavity surface texture on anti-backscatter matrix

Emerging immersive high-dynamic range display technologies require not only high peak luminance but also true black levels with hemispherical reflectance below 0.001 (0.1%) to accommodate the wide dynamic range of the human eye (~10⁵). Such low reflectance materials, denoted here as "supreme black," must exhibit near-perfect surface antireflection, extremely low in-matrix backscattering, and sufficient optical thickness, which, to date, have only been achieved by fragile sparse materials. We demonstrate a record-low hemispherical reflectance below 0.0002 (absorptance above 0.9998) in a touchproof material by satisfying the three requirements with a superwavelength surface microtexture with nanolevel details, low Mie backscattering composition, and optional additional underlayer. Our supreme black finishes are one to two orders of magnitude blacker than previously developed touchproof super-black materials. Thereby, unprecedented black levels enabling an ambient contrast ratio of ≳10⁴ would be provided in display devices, contributing to immersive visual experiences that are critical for seamless remote collaboration and reliable virtual health care.

Wetting Characteristics of Nanosilica-Poly (acrylic acid) Transparent Anti-Fog Coatings

The effect of particle loading on the wetting properties of coatings was investigated by modifying a coating formulation based on hydrophilic silica nanoparticles and poly (acrylic acid) (PAA). Water contact angle (WCA) measurements were conducted for all coatings to characterize the surface wetting properties. Wettability was improved with an increase in particle loading. The resulting coatings showed superhydrophilic (SH) behavior when the particle loading was above 53 vol. %. No new peaks were detected by attenuated total reflection (ATR-FTIR). The surface topography of the coatings was studied by atomic force microscopy (AFM) and scanning electron microscopy (SEM). The presence of hydrophilic functional groups and nano-scale roughness were found to be responsible for superhydrophilic behavior. The surface chemistry was found to be a primary factor determining the wetting properties of the coatings. Adhesion of the coatings to the substrate was tested by tape test and found to be durable. The antifogging properties of the coatings were evaluated by exposing the films under different environmental conditions. The SH coatings showed anti-fogging behavior. The transparency of the coatings was significantly improved with the increase in particle loading. The coatings showed good transparency (>85% transmission) when the particle loading was above 84 vol. %.

Armored Nanocones Engraved by Selective Laser Doping Enhanced Plasma Etching for Robust Supertransmissivity

Optical antireflection surfaces equipped with subwavelength nanocone arrays are commonly used to reach broadband supertransmissivity but are limited by the lack of wear resistance. We design and manufacture a structured surface with robust antireflection structures (R-ARS) composed of substrate-engraved nanocone arrays with micro-grid-shaped walls as protective armor. An ultrafast laser beam is used to selectively ablate and dope the metal from the deposited film into the subsurface of optical substrates to strengthen self-assembled nanoparticles formed during plasma etching as masks for nanocones. The untreated microscale metal grids serve as etching masks for the remaining protective armor. The geometrical features of nanocones and spatial distribution of protective armor with a proper duty cycle are theoretically optimized for improvement in both transmissivity and mechanical robustness. We demonstrate armored dense engraved nanocone arrays (with tip diameters of ∼50 nm and heights of ∼0.8 μm) on visible fused silica and infrared semi-insulating SiC with protective micro-square-grid armor. The average transmittances are improved from 93% to over 97% (on 0.4-1.2 μm) for double-face-structured fused silica, and from 60 to 65% (on 3-5 μm) for single-face-structured SiC, with few reductions of fused silica after 150 cycles of severe abrasion (under a pressure of 5.34 MPa) proving the excellent mechanical robust performance of R-ARS.

One-Step Preparation of a Superhydrophobic Surface by Electric Discharge Machining with a Carbon Fiber Brush Electrode

Superhydrophobic surfaces are extremely susceptible to damage, which can lead to a sharp decrease in their service life and physical properties. Therefore, developing methods to impart superhydrophobic surfaces with excellent wear resistance is crucial. In this article, a flexible carbon fiber brush was utilized as an electrode to fabricate micro-/nano-structures on a grooved surface via electric discharge machining in one step, resulting in a superhydrophobic coating with excellent wear resistance. Carbon fiber brushes exhibit several notable properties, including excellent flexibility, conductivity, and high temperature resistance. Carbon fiber brushes can adapt to the complex inner walls of grooves. Many nano-structures were fabricated on the grooves via pulse discharge, which resulted in a superhydrophobic surface with excellent wear resistance. The contact angle (CA) and sliding angle of the surface after discharge were 156.3 and 2°, respectively. The processed surface exhibits superior corrosion resistance compared to the stainless-steel substrate. The influence of the micro-groove shapes on wear resistance was tested. The results showed that, after 500 cm of wear, the shallow grooves retained their superhydrophobicity with a CA of 150.1°.

Recent Advances in Multifunctional Mechanical–Chemical Superhydrophobic Materials

In recent years, biology-inspired superhydrophobic technology has attracted extensive attention and has been widely used in self-cleaning, anti-icing, oil–water separation, and other fields. However, the poor durability restricts its application in practice; thus, it is urgent to systematically summarize it so that scientists can guide the future development of this field. Here, in this review, we first elucidated five kinds of typical superhydrophobic models, namely, Young’s equation, Wenzel, Cassie–Baxter, Wenzel–Cassie, “Lotus,” and “Gecko” models. Then, we summarized the improvement in mechanical stability and chemical stability of superhydrophobic surface. Later, the durability test methods such as mechanical test methods and chemical test methods are discussed. Afterwards, we displayed the applications of multifunctional mechanical–chemical superhydrophobic materials, namely, anti-fogging, self-cleaning, oil–water separation, antibacterial, membrane distillation, battery, and anti-icing. Finally, the outlook and challenge of mechanical–chemical superhydrophobic materials are highlighted.

Mechanical Durability of Low Ice Adhesion Polydimethylsiloxane Surfaces

Elastomeric surfaces and oil-infused elastic surfaces reveal low ice adhesion, in part because of their deformability. However, these soft surfaces might jeopardize their mechanical durability. In this work, we analyzed the mechanical durability of elastic polydimethylsiloxane (PDMS) surfaces with different balances between elasticity and deicing performances. The durability was studied in terms of shear/tensile ice adhesion strength before and after different wear tests. These tests consisted of abrasion/erosion cycles using standard procedures aimed to reproduce different environmental wearing agents. The main objective is to evaluate if our PDMS surfaces can become long-lasting solutions for ice removal in real conditions. We found that our elastic surfaces show excellent durability. After the wear tests, the ice adhesion strength values remained low or even unaltered. Although the oil-infused PDMS surface was the softest one, it presented considerable durability and excellent low ice adhesion, being a promising solution.

Template assisted preparation of silicone (polydimethylsiloxane) elastomers and their self-cleaning application

The formation of self-cleaning functions on silicone elastomers is crucial for practical applications but still challenging. In this study, superhydrophobic silicone elastomers (SHSEs) with a 3D-hierarchical microstructure were achieved during the curing process with the assistance of a homemade template. The micro-nano structure formed by the assistance of the template makes the silicone elastomer surface achieve robust superhydrophobicity with a WCA at ∼163°, which can easily self-clean, removing surface contamination. Also, TiO2 particles transferred from the template endow the surface with photocatalytic functions, which can degrade organic pollutants under UV irradiation. After sandpaper abrasion, the formed SHSE can maintain its excellent hydrophobicity and show liquid repellency to wine and coffee droplets. The SHSEs with self-cleaning functions have promising applications in water treatment, medical facilities, and wearable devices.

Advances in the development of superhydrophobic and icephobic surfaces

Superhydrophobicity and icephobicity are governed by surface chemistry and surface structure. These two features signify a potential advance in surface engineering and have recently garnered significant attention from the research community. This review aims to simulate further research in the development of superhydrophobic and icephobic surfaces in order to achieve their wide-spread adoption in practical applications. The review begins by establishing the fundamentals of the wetting phenomenon and wettability parameters. This is followed by the recent advances in modeling and simulations of the response of superhydrophobic surfaces to static and dynamic droplets contact and impingement, respectively. In view of their versatility and multifunctionality, a special attention is given to the development of these surfaces using nanocomposites. Furthermore, the review considers advances in icephobicity, its comprehensive characterization and its relation to superhydrophobicity. The review also includes the importance of the use of superhydrophobic surface to combat viral and bacterial contamination that exist in fomites.

Superhydrophobic 304 Stainless Steel Mesh for the Removal of High-Density Polyethylene Microplastics

Microplastics are a global issue that affects the environment, economy, as well as human health. Herein, we present a superhydrophobic 304 stainless steel mesh obtained by chemical etching followed by a liquid-phase deposition of lauric acid that can be used for microplastic removal. Field emission scanning electron microscopy (FE-SEM) and high-resolution X-ray photoelectron spectroscopy (HR-XPS), among other techniques, were used to identify the hierarchical structure and chemical composition of the surface. They revealed that iron laurate decreased the surface free energy. The 304 stainless steel mesh was superhydrophobic (169°) and superoleophilic (0°). Taking advantage of these wetting properties, we showed an innovative use of these superhydrophobic surfaces in the removal of microplastics. Additionally, we analyzed the removal efficiency from a surface and colloidal point of view that allowed us to explain and clarify why microplastics can also be removed by their wetting properties. The loss of a double electrostatic cloud between the microplastics and the predominance of van der Waals interactions in the organic phase promote the removal of these persistent pollutants from water.

An Anti-Corrosion Superhydrophobic Copper Surface Fabricated by Milling and Chemical Deposition

The development of anticorrosion coatings on copper has raised tremendous interest in material science. Using a milling method, regular rough structures were fabricated, and after chemical deposition with AgNO3 solution and the modification of stearic acid, a superhydrophobic copper substrate could be obtained. The surface morphological study showed a dendritic microstructure, and a rectangular surface bulge produced by milling was distributed on the copper substrate. The coatings showed the surface water contact angle could be as high as 158.4°. The best anti-corrosion coating was the sample milled with the cutter tip distance of 0.30 mm. The as-prepared superhydrophobic sample has a good self-cleaning effect. Scratched with a knife and abraded by friction, the copper substrate still maintained good superhydrophobic nature. The coating was mechanically stable and possessed good corrosion resistance.

High-Speed Erosion Behavior of Hydrophobic Micro/Nanostructured Titanium Surfaces

Ice accretion on aircrafts or their engines can cause serious problems and even accidents. Traditional anti-icing and de-icing systems reduce engine efficiency, which can be improved by the use of hydrophobic/icephobic coatings or surfaces that reduce the amount of bleed air or electric power needed. These hydrophobic/icephobic coatings or surfaces are eroded by high-speed air flow, water droplets, ice crystals, sand, and volcanic ash, resulting in the degradation, material loss, or deterioration of the coating's waterproof and anti-icing properties. Thus, the durability of hydrophobic micro/nanostructured surfaces is a major concern in aircraft applications. However, the mechanism responsible for material loss in hydrophobic micro/nanostructured surfaces resulting from high-speed erosion remains unclear. In this paper, hydrophobic titanium alloy surfaces with cubic pit arrays are fabricated by photoetching and tested using a high-speed sand erosion rig. Under the same impact conditions, the erosion rates of the micro/nanostructured titanium surfaces were similar to those of smooth titanium alloy, implying that the hydrophobic surface fabricated on the bulk material had erosion-resistant capabilities. The material loss mechanisms of the micro/nanostructures under different impact angles were compared, providing useful information for the future optimization of micro/nanostructures with the goal of improved erosion resistance.

Emerging Separation Applications of Surface Superwettability

Human beings are facing severe global environmental problems and sustainable development problems. Effective separation technology plays an essential role in solving these challenges. In the past decades, superwettability (e.g., superhydrophobicity and underwater superoleophobicity) has succeeded in achieving oil/water separation. The mixture of oil and water is just the tip of the iceberg of the mixtures that need to be separated, so the wettability-based separation strategy should be extended to treat other kinds of liquid/liquid or liquid/gas mixtures. This review aims at generalizing the approach of the well-developed oil/water separation to separate various multiphase mixtures based on the surface superwettability. Superhydrophobic and even superoleophobic surface microstructures have liquid-repellent properties, making different liquids keep away from them. Inspired by the process of oil/water separation, liquid polymers can be separated from water by using underwater superpolymphobic materials. Meanwhile, the underwater superaerophobic and superaerophilic porous materials are successfully used to collect or remove gas bubbles in a liquid, thus achieving liquid/gas separation. We believe that the diversified wettability-based separation methods can be potentially applied in industrial manufacture, energy use, environmental protection, agricultural production, and so on.

Multifunctional nanofibrous membranes with sunlight-driven self-cleaning performance for complex oily wastewater remediation

Developing multifunctional, efficient and durable membrane for long-term usage for treating complex oily wastewater is highly desirable but still a challenge due to the severe membrane fouling. Herein, a hierarchical structured superhydrophilic/underwater superoleophobic nanofibrous with antifouling and visible-light-induced self-cleaning performance was manufactured by a facile combination of electrospun silver/β-cyclodextrin/polyacrylonitrile (Ag/β-CD/PAN) nanofibers and then the in-situ growth of a zinc oxide (ZnO) layer. The formed micro/nano sized hierarchical structure greatly increased the roughness and improved the underwater superoleophobic ability of the membrane. Therefore, the resultant ZnO/Ag/β-CD/PAN membrane displays splendid separation performance for oil/dye/water complex emulsions and high flux recovery (>90%). Meanwhile, the permeation flux of a variety of oil/water emulsions was higher than 619 L m^-2h^-1 with a separation efficiency above 99.7% under the action of gravity. Furthermore, the as-fabricated membrane exhibits excellent stability towards different harsh conditions (e. g. corrosive solution, high temperature, UV irradiation and ultrasound washing). The robust mechanical and chemical stability, outstanding separation capabilities as well as excellent flux recovery capabilities makes the self-cleaning membrane a good candidate for the remediation of complex oily wastewater.

Preparation strategy and evaluation method of durable superhydrophobic rubber composites

Superhydrophobic rubber composites have broad application prospects in national defense, industrial and agricultural production and daily life due to their special surface wettability. However, its poor durability at present seriously limits its practical application. Microstructure and low surface energy substances are the decisive factors to realize superhydrophobic surface. Therefore, three strategies to improve the durability of superhydrophobic surface were put forward, including improving the mechanical strength of microstructure, enhancing the adhesion between coating and substrate, and constructing self-repairing surface. On this basis, the preparation techniques of durable superhydrophobic rubber composites were summarized, and then the evaluation methods of durability of superhydrophobic rubber composites were introduced in detail from mechanical durability and chemical durability.

Waterborne superamphiphobic coatings with network structure for enhancing mechanical durability

Superamphiphobic coatings may significantly change the wettability of a substrate, and so are attractive for applications in aero/marine engineering, biotechnology, and heat transfer. However, the coatings are caught in a double bind when their durability is considered, as they are vulnerable to mechanical abrasion. Meanwhile, the wide use of organic solvents for preparing the coatings generates environmental pollution. Here, we present a waterborne superamphiphobic coating through one-step spraying that repels a wide range of liquids. By tailoring the repellence of the nano-silica to waterborne resin, a network structure is constructed to protect the embedded nano-silica from damage. Thus, the coatings are durable against 725 cycles of friction tester abrasion under a load of 250 g, showing a significant improvement in the mechanical durability by 3–25 times. Moreover, our coating also shows excellent comprehensive durability, including resistance to oil-flow erosion, falling sand impact, chemical attack, thermal treatment, etc. This strategy can be introduced to various waterborne resins, demonstrating its universality, and may offer a new insight to design sustainable superamphiphobic coatings for long-term practical applications.

A versatile, scalable, waterborne, and superamphiphobic coating with ultra-durability is developed by protection of a network structure.

Robust and durable liquid-repellent surfaces

This review provides a comprehensive summary of characterization, design, fabrication, and application of robust and durable liquid-repellent surfaces.

Hierarchical Artificial Compound Eyes with Wide Field-of-View and Antireflection Properties Prepared by Nanotip-Focused Electrohydrodynamic Jet Printing

Artificial compound eyes (ACEs) endowed with durable superhydrophobicity, wide field-of-view (FOV), and antireflection properties are extremely appealing in advanced micro-optical systems. However, the simple and high-efficiency fabrication of ACEs with these functions is still a major challenge. Herein, inspired by moth eyes, ACEs with hierarchical macro/micro/nano structures were fabricated using the combination of nanotip-focused electrohydrodynamic jet (NFEJ) printing and air-assisted deformation processes. The NFEJ printing enables the direct and maskless fabrication of hierarchical micro/nanolens arrays (M/NLAs) without intermediate steps. The introduction of M/NLAs on the eye surface significantly improves the water hydrophobic performance with a water contact angle of 161.1° and contact angle hysteresis (CAH) of 4.2° and generally decreases the reflectance by 51% in the wavelength range of 350-1600 nm in comparison to the macroeye without any structures. The contact angle remains almost unchanged, and the CAH slightly increases from 4.2° to 8.7° after water jet impact for 20 min, indicating a durable superhydrophobicity. Moreover, the results confirm that the durable superhydrophobic ACEs with antireflection properties exhibit excellent imaging quality and a large FOV of up to 160° without distortion.

Super-Repellent Paper Coated with Electrospun Biopolymers and Electrosprayed Silica of Interest in Food Packaging Applications

In the current work, a super-repellent biopaper suitable for food contact applications was developed. To do this, three different kinds of biopolymers, namely polylactide (PLA), poly(ε-caprolactone) (PCL), poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), and hydrophobic silica microparticles (SiO₂), were sequentially processed by electrohydrodynamic processing (EDHP). As a first step, the ultrathin biopolymer fibers were deposited onto a commercial food contact cellulose paper by electrospinning and, thereafter, the nanostructured silica was sequentially electrosprayed. The multilayer coated papers were annealed at different temperatures to promote adhesion between the layers and enhance the super-repellent properties. The developed coatings were characterized in terms of morphology, permeance to water vapor, adhesion, mechanical resistance, and contact and sliding angle. The resultant multilayer biopapers presented a hierarchical micro/nanostructured surface with an apparent water contact angle (WCA) higher than 155° and sliding angle (SA) lower than 10° for all the tested biopolymers used. Among the different multilayer approaches, it was observed that the paper/PHBV/SiO₂ showed the best performance, in terms of water vapor permeance; resistance after the tape peeling-off test; and food super-repelling properties to water, yogurt, and custard. Overall, this study presents the successful generation of super-repellent biopapers coated with PLA, PCL, or PHBV along with hydrophobic silica microparticles and its effectiveness for easy emptying food packaging applications to reduce food waste.

Robust Micro-Nanostructured Superhydrophobic Surfaces for Long-Term Dropwise Condensation

Design of hierarchical micromorphology represents an important strategy for developing functional surfaces but has yet to be achieved for promising long-term dropwise condensation. Herein, micropapillaes overlaid with nanograss were created to enhance dropwise condensation. By analyzing the nucleation and evolution of the condensate droplets, we elucidated that these hierarchical micro-nanostructures topologized tapered gaps, which produced upward pressure, to achieve spontaneous dislodging of condensate microdroplet out of gaps, and then to trigger microdroplet navigation before finally departing from the surface by coalescence-induced jumping. The high mobility of condensate delayed flooding and contributed to a very high heat transfer coefficient of 218 kW·m^-2·K^-1. Moreover, these micropapillaes served as forts that protected the nanograss from being destroyed, resulting in improved mechanical and chemical robustness. Our work proposed new examples of topology creation for long-term dropwise condensation heat transfer and shed light on application integration of such promising functional surfaces.

Anchor and bridge functions of APTES layer on interface between hydrophilic starch films and hydrophobic soyabean oil coating

One of the well-recognized weaknesses of starch-based materials is their sensitivity to moisture, which limits their expanding applications. Natural materials, soyabean oils have been used as a coating for starch film, but the poor interface between hydrophilic starch and hydrophobic soyabean oil needs to be improved. In this work, (3-Aminopropyl) triethoxysilane (APTES) was used to reinforce the bonding between starch matrix and the coating of bio-based acrylated epoxidized soyabean oil (AESO). Study results show that APTES interacted effectively with both starch films via hydrogen bonding, and chemical bonds with AESO through the Michael addition reaction. Pull adhesion and cross-cutting tests demonstrated that the interfacial adhesion was significantly improved after treating their surface with APTES. The interfacial adhesion strength increased over 4 times after treating with 1.6 wt% APTES. The starch films treated with APTES and AESO coating were intact after soaking in water for more than 2 h.

Durable Superhydrophobic Coating for Efficient Microplastic Removal

The pollution caused by microplastics around the world is an increasingly significant issue that has to be tackled with different methods and technologies. Here, we report a straightforward and rapid process combining electrodeposition and electrophoresis to produce a durable superhydrophobic coating on an aluminum substrate (UNS A91070) that has a static contact angle (153°), sliding angle (1°), and contact angle hysteresis (1°). Field emission scanning electron microscopy and high-resolution transmission electron microscopy showed the presence of a hierarchical structure with nanolayers that were 70 nm thick. The chemical composition was also analyzed using attenuated total reflectance-Fourier transform infrared spectroscopy and high-resolution X-ray photoelectron spectroscopy, which revealed that the hierarchical structure was composed of zinc laurate (Zn(C11H20COO)2) that decreased the surface free energy of the system. Moreover, the coating showed high durability against abrasion caused by the P1200 SiC paper due to the presence of TiO2 particles in the upper layers as well as the homogeneous chemical composition of the hierarchical structure. Finally, taking advantage of the superoleophilic properties of superhydrophobic surfaces, the ability of the coating to remove high-density polyethylene microplastics from water was studied.

Water-Responsive Self-Repairing Superomniphobic Surfaces via Regeneration of Hierarchical Topography

Superomniphobic surfaces that can self-repair physical damage are desirable for sustainable performance over time in many practical applications that include self-cleaning, corrosion resistance, and protective gears. However, fabricating such self-repairing superomniphobic surfaces has thus far been a challenge because it necessitates the regeneration of both low-surface-energy materials and hierarchical topography. Herein, a water-responsive self-repairing superomniphobic film is reported by utilizing cross-linked hydroxypropyl cellulose (HPC) composited with silica (SiO₂) nanoparticles (HPC-SiO₂) that is treated with a low-surface-energy perfluorosilane. The film can repair physical damage (e.g., a scratch) in approximately 10 s by regenerating its hierarchical topography and low-surface-energy material upon the application of water vapor. The repaired region shows an almost complete recovery of its inherent superomniphobic wettability and mechanical hardness. The repairing process is driven by the reversible hydrogen bond between the hydroxyl (-OH) groups which can be dissociated upon exposure to water vapor. This results in a viscous flow of the HPC-SiO₂ film into the damaged region. A mathematical model composed of viscosity and surface tension of the HPC-SiO₂ film can describe the experimentally measured viscous flow with reasonable accuracy. Finally, we demonstrate that the superomniphobic HPC-SiO₂ film can repair physical damage by a water droplet pinned on a damaged area or by sequential rolling water droplets.