Surface interaction mechanisms in mineral flotation: Fundamentals, measurements, and perspectives

Probing the Interaction Mechanism of Sodium Oleate and Dodecyl Amine with Quartz Surfaces in the Presence of Ca2+ Ions by AFM Force Measurement

Quartz is a key raw material in high-tech fields (such as photovoltaics and semiconductor microelectronics), and the most efficient extraction method of quartz is mineral flotation. Quartz activation plays a crucial role in mineral flotation. However, the mechanism underlying the process remains unclear, and the role of additional metal ions is controversial. In this study, the interaction forces between the quartz surface, the dodecylamine (DDA) cation/sodium oleate (NaOL) anion mixed collectors, and Ca2+ were analyzed using atomic force microscopy in order to systematically explore the activation process of quartz flotation. The results confirmed that the activation process was initialized from NaOL, which was adsorbed on the surface of a calcium-covered quartz surface. The existence of DDA inhibited the binding of Ca2+ to NaOL so that more Ca2+ was adsorbed on the quartz surface to provide the adsorption site for NaOL. Moreover, the best adsorption condition of Ca2+ + NaOL + DDA mixed solution was analyzed by quartz crystal microbalance with dissipation, and it demonstrated that the most stable chemisorption environment on the quartz surface was at pH 11.0. In these circumstances, Ca2+ could first adsorb in a point-like manner on the quartz surface, which was then adsorbed with a mixture of NaOL and DDA. This result showed that, at a specific pH, Ca2+ could encourage the coadsorption of cationic/anionic mixed collectors on quartz. This work provides an important new understanding of the intermolecular interactions that take place during complex mineral flotation processes between chemical additives and mineral surfaces. The methodology used in this study can be easily adapted to different interfacial processes, including water treatment, membrane technology, bioengineering, and oil production.

Capillary detachment of a microparticle from a liquid-liquid interface

The attachment and detachment of microparticles at a liquid-liquid interface are common in many material systems, from Pickering emulsions and colloidal assemblies to capillary suspensions. Properties of these systems rely on how the particles interact with the liquid-liquid interface, including the detachment process. In this study, we simultaneously measure the capillary detachment force of a microparticle from a liquid-liquid interface and visualize the shape of the meniscus by combining colloidal probe microscopy and confocal microscopy. The capillary behavior is studied on both untreated (hydrophilic) and fluorinated (hydrophobic) glass microparticles. The measured force data show good agreement with theoretical calculations based on the extracted geometric parameters from confocal images of the capillary bridge. It is also evident that contact line pinning is an important aspect of detachment for both untreated and fluorinated particles.

Bio-inspired switchable soft adhesion for the boost of adhesive surfaces and robotics applications: A brief review

In nature, millions of creatures, such as geckos, tree frogs, octopuses, etc., have evolved fantastic switchable adhesion capabilities to climb swiftly on vertical even inverted surfaces or hunt for prey easily, adapting to harsh and unpredictable environments. Notably, these fascinating adhesive behaviors depend on interfacial forces (friction, van der Waals force, capillary force, vacuum suction, etc.), which primarily originate from the interactions between the soft micro/nanostructures evolved in the natural creatures and objects. Over the past few decades, these biological switchable adhesives have inspired scientists to explore and engineer desirable artificial adhesives. In this review, we summarized the state-of-the-art research on the ultra-fast adhesive motion of three types of biological organisms (gecko, tree frog, and octopus). Firstly, the basic adhesion principles in the three representative organisms, including micro/nanostructures, interfacial forces, and fundamental adhesion models, are reviewed. Then, we discussed the adhesion mechanisms of the prominent organisms from the perspective of soft contacts between micro/nanostructures and the substrates. Later, the mechanics-guided design principles of artificial adhesive surfaces, as well as the smart adhesion strategies, are summarized. The applications of these bio-inspired switchable adhesives are demonstrated, including wearable electronic devices, soft grippers, and climbing robots. The challenges and opportunities in this fast-growing field are also discussed.

Characterization of structures and molecular interactions of RNA and lipid carriers using atomic force microscopy

Ribonucleic acid (RNA) and lipid are essential biomolecules in many biological processes, and hold a great prospect for biomedical applications, such as gene therapy, vaccines and therapeutic drug delivery. The characterization of morphology and intra-/inter-molecular interactions of RNA and lipid molecules is critical for understanding their functioning mechanisms. Atomic force microscopy (AFM) is a sophisticated technique for characterizing biomolecules featured by its piconewton force sensitivity, sub-nanometer spatial resolution, and flexible operation conditions in both air and liquid. The goal of this review is to highlight the representative and outstanding discoveries of the characterization of RNA and lipid molecules through morphology identification, physicochemical property determination and intermolecular force measurements by AFM. The first section introduces the AFM imaging of RNA molecules to obtain high-resolution morphologies and nanostructures in air and liquid, followed by the discussion of employing AFM force spectroscopy in understanding the nanomechanical properties and intra-/inter-molecular interactions of RNA molecules, including RNA-RNA and RNA-biomolecule interactions. The second section focuses on the studies of lipid and RNA encapsulated in lipid carrier (RNA-lipid) by AFM as well as the sample preparation and factors influencing the morphology and structure of lipid/RNA-lipid complexes. Particularly, the nanomechanical properties of lipid and RNA-lipid characterized by nanomechanical imaging and force measurements are discussed. The future perspectives and remaining challenges on the characterization of RNA and lipid offered by the versatile AFM techniques are also discussed. This review provides useful insights on the characterization of RNA and lipids nanostructures along with their molecular interactions, and also enlightens the application of AFM techniques in investigating a broad variety of biomolecules.

Meniscus-Induced Directional Self-Transport of Submerged Bubbles on a Slippery Oil-Infused Pillar Array with Height-Gradient

Directional manipulation of submerged bubbles is fundamental for both theoretical research and industrial production. However, most current strategies are limited to the upward motion direction, complex surface topography, and additional apparatuses. Here, we report a meniscus-induced self-transport platform, namely, a slippery oil-infused pillar array with height-gradient (SOPAH) by combining femtosecond laser drilling and replica mold technology. Owing to the unbalanced capillary force and Laplace pressure difference, bubbles on SOPAH tend to spontaneously transport along the meniscus gradient toward a higher elevation. The self-transport performances of bubbles near the pillars depend on the complex meniscus shape. Significantly, to understand the underlying transport mechanism, the 3D meniscus profile is simulated by solving the Young-Laplace equation. It is found that the concave valleys formed between the adjacent pillars can change the gradient direction of the meniscus and lead to the varied transport performances. Finally, by taking advantage of a water electrolysis system, the assembled SOPAH serving as a bubble-collecting device is successfully deployed. This work should not only bring new insights into the meniscus-induced self-transport dynamics but also benefit potential applications in the field of intelligent bubble manipulation.

Facile preparation of visible light-sensitive layered g-C3N4 for photocatalytic removal of organic pollutants

The graphite-phase carbon nitride (g-C₃N₄) photocatalytic materials were prepared by one-step calcination method to degrade methylene blue (MB) and potassium butyl xanthate (PBX) under visible light irradiation. The prepared g-C₃N₄ photocatalytic materials were investigated in detail by various characterizations, and the experiments showed that the graphitic phase carbon nitride photocatalytic materials were successfully prepared by the one-step calcination method. The material possesses excellent optical properties and strong visible light absorption, thus achieving photocatalytic degradation of MB and PBX. The catalyst dosage, pH, the initial concentration of pollutants have important effects on photocatalytic activity of MB and PBX. The photocatalytic degradation efficiency was 98.99% for MB and 96.83% for PBX under the optimal conditions (catalyst dosage, initial pollutant concentration and pH value were 500 mg L^-1, 20 mg L^-1 and 7, respevtively). The photocatalytic mechanisms on MB and PBX were elucidated. ·OH was the key specie for MB, while ·O₂^- was the key specie for PBX. This study advances the development of photocatalytic technology for mineral wastewater.

Controllable and Directional Transportation of Bubbles on Asymmetric Hexagonal Cage Substrate in Aqueous Environment

Controllable and directional bubble transport is usually the critical step in applications involving bubbles. However, current bubble transport strategies either are limited in controllability and transport distance or require the assistance of a specific external field. Here, we propose a strategy for bubble transport in an asymmetric hexagonal cage (ASHC), which works smoothly even under antibuoyancy conditions. The transport efficiency of bubbles can be greatly improved by adjusting the structural parameters of the cage. The control of the bubble depends only on the change of the bubble's volume, so there is no strict restriction on the driving force, which can be pressure, photothermal, electrothermal, and even acoustic-thermal forces. Moreover, we demonstrate that long-distance transport and controllable merging of bubbles can be easily achieved by cascading multistage ASHC structures. This investigation offers a simple, low-cost, extensible, and versatile construction for bubble transport for fundamental research and practical applications.

Enhanced Flotation Separation of Low-Rank Coal with a Mixed Collector: Experimental and Molecular Dynamics Simulation Study

The efficient flotation separation of low-rank coal is still a difficult problem. The development of a collector is the key to solve the problem. In this study, a kind of mixed collector scheme with a practical value is proposed. The effects of the single collector dodecane (D) and methyl oleate (MO) and mixed collector D-didodecyl dimethyl ammonium bromide (DDAB) and MO-DDAB on flotation separation of low-rank coal were investigated. The flotation test results show that when the molar ratios of the mixed collector D-DDAB and MO-DDAB are 9:1 and the flotation time is 4 min, the cumulative combustible recovery of low-rank coal flotation is 71.49 and 76.73%, respectively, and the cleaned coal ash is 15.26 and 13.03%, respectively. The mixed collector significantly improves the flotation effect of low-rank coal compared with the single collector. According to the analysis results of the contact angle, wetting heat, Fourier-transform infrared spectroscopy, and X-ray photoelectron spectroscopy, the hydrophobicity of the low-rank coal surface is enhanced under the action of the mixed collector, and the adsorption between the mixed collector and coal surface is stronger. In addition, molecular dynamics (MD) simulation results show that compared with D or MO, DDAB tends to adsorb on the surface of low-rank coal, and the diffusion coefficients of water molecules on the surface of coal increase. The mixed collector first repels water molecules through its double hydrophobic carbon chain to weaken the binding of the coal surface to water molecules and then uses D or MO to further repel water molecules, thus effectively enhancing the surface hydrophobicity of low-rank coal.

Adsorption of Trisiloxane Surfactant for Selective Flotation of Scheelite from Calcite at Room Temperature

The separation and enrichment of scheelite from calcite are hindered by the similar active Ca²⁺ sites of scheelite and the calcite with calciferous gangue. Herein, a novel trisiloxane surfactant, N-(2-aminoethyl)-3-aminopropyltrisiloxane (AATS), was first explored and synthesized and recommended as the collector for the flotation separation of scheelite from calcite. The micro-flotation and mixed binary mineral flotation tests showed that AATS had excellent collection performance for scheelite and high selectivity for calcite within a wide pH range. At the same time, contact angle and zeta-potential measurements, Fourier transform infrared (FTIR) analysis, and density functional theory (DFT) calculations revealed the relevant adsorption mechanism. The contact angle measurement showed that AATS can increase the contact angle of the scheelite surface from 41.7 to 95.8°, greatly enhancing the hydrophobicity of the mineral surface. The results of FTIR analysis and zeta-potential measurement explained that AATS was electrostatically adsorbed on the mineral surface, and DFT calculation further verified that the -N⁺H₃-positive group in AATS was adsorbed on the negatively charged scheelite surface. Therefore, AATS can realize the expectation of high efficiency and selectivity of minerals and enhance the adhesion between the surface of scheelite minerals and bubbles, providing a fresh approach to industrial production.

Flame Retardant Coatings: Additives, Binders, and Fillers

This review provides an intensive overview of flame retardant coating systems. The occurrence of flame due to thermal degradation of the polymer substrate as a result of overheating is one of the major concerns. Hence, coating is the best solution to this problem as it prevents the substrate from igniting the flame. In this review, the descriptions of several classifications of coating and their relation to thermal degradation and flammability were discussed. The details of flame retardants and flame retardant coatings in terms of principles, types, mechanisms, and properties were explained as well. This overview imparted the importance of intumescent flame retardant coatings in preventing the spread of flame via the formation of a multicellular charred layer. Thus, the intended intumescence can reduce the risk of flame from inherently flammable materials used to maintain a high standard of living.

Cohesion Gain Induced by Nanosilica Consolidants for Monumental Stone Restoration

Mineral nanoparticle suspensions with consolidating properties have been successfully applied in the restoration of weathered architectural surfaces. However, the design of these consolidants is usually stone-specific and based on trial and error, which prevents their robust operation for a wide range of highly heterogeneous monumental stone materials. In this work, we develop a facile and versatile method to systematically study the consolidating mechanisms in action using a surface forces apparatus (SFA) with real-time force sensing and an X-ray surface forces apparatus (X-SFA). We directly assess the mechanical tensile strength of nanosilica-treated single mineral contacts and show a sharp increase in their cohesion. The smallest used nanoparticles provide an order of magnitude stronger contacts. We further resolve the microstructures and forces acting during evaporation-driven, capillary-force-induced nanoparticle aggregation processes, highlighting the importance of the interactions between the nanoparticles and the confining mineral walls. Our novel SFA-based approach offers insight into nano- and microscale mechanisms of consolidating silica treatments, and it can aid the design of nanomaterials used in stone consolidation.